d.gen Papyrus G5 Operating manual

MAINTENANCE GUIDE

TITLE
MAINTENANCE GUIDE
PAGE
PRINTERS
PAPYRUS G5/H4, PAPYRUS G5/H6
2
VERSION
2017JAN23/1
OUT OF
REVISED BY
MUNOZ, ANTONIO
9
FOR THE USER
d·gen International, Inc. - COMPANY PRIVATE (LEVEL 1)
NOT TO BE DISCLOSED TO UNAUTHORIZED PERSONS – PROHIBIDA SU DIVULGACIÓN A PERSONAS NO AUTORIZADAS
DO NOT REPRODUCE WITHOUT AUTHORIZATION – NO REPRODUCIR SIN AUTORIZACIÓN
We encourage our users to follow these maintenance procedures to reduce the number of breakdowns, print
with excellent results during a long period and increase its lifespan.
Components to be cleaned or checked
Frequency
Component
Everyday
Waste ink drain bottle (when starting the day)
Flushing stage
Front roller
Printing table and media guides
Front and rear dancing bar
Capping unit and its surroundings
Wipers (when finishing the day)
Once a week
Head base plate
Machine’s exterior
Check the PALL ink filter’s level of ink
Once a month
Machine’s interior
Encoder strip
Limit sensors
Capping unit (deep cleaning)
Every six months or less
Vacuum filter replacement
Note
Bear in mind, that the following maintenance periods are basically suggestions. It mostly depends on how
much the unit is used and the type of fabrics handled. If the unit is strongly used (24 hours run for example),
or fabrics with heavy coatings, we would recommend the user to shorten the suggested maintenance
periods.
Components to be replaced
Component
Part number
Frequency
Wiper
C90010019-00
Every 6 months / worn out
Flushing stage’s sponge
NO PART NUMBER
Every 6 months / worn out
PALL Ink filter
D32060004-00
Every 6 months / changing ink chemistry or color
Air filter
D70010032-00
Every 6 months /
if color turned to black (exhausted filter)
Limit sensor
D32040002-00
When damaged / impossible to clean

TITLE
MAINTENANCE GUIDE
PAGE
PRINTERS
PAPYRUS G5/H4, PAPYRUS G5/H6
3
VERSION
2017JAN23/1
OUT OF
REVISED BY
MUNOZ, ANTONIO
9
FOR THE USER
d·gen International, Inc. - COMPANY PRIVATE (LEVEL 1)
NOT TO BE DISCLOSED TO UNAUTHORIZED PERSONS – PROHIBIDA SU DIVULGACIÓN A PERSONAS NO AUTORIZADAS
DO NOT REPRODUCE WITHOUT AUTHORIZATION – NO REPRODUCIR SIN AUTORIZACIÓN
Everyday
Waste ink drain bottle
It is recommended to empty and clean the drain
bottle every morning before starting to use the
printer.
Gloves and safety goggles are required for this
operation.
Pour the ink into a proper waste ink disposal
container.
Flushing stage
We strongly recommend to pour some water on
the sponge to clean it. The water will also help to
reduce the ink mist all around the flushing stage.
Replace the sponge in case starts to degrade
Front roller
We recommend the operator to clean the front
roller with a wet soft cloth every time before
starting to print in the morning and every time after
switching off the machine.
Careful not to scratch the front roller.
Printing table and media guides
We recommend the operator to clean the printing
table and media guides every time after switching
off the printer when finishing the day.

TITLE
MAINTENANCE GUIDE
PAGE
PRINTERS
PAPYRUS G5/H4, PAPYRUS G5/H6
4
VERSION
2017JAN23/1
OUT OF
REVISED BY
MUNOZ, ANTONIO
9
FOR THE USER
d·gen International, Inc. - COMPANY PRIVATE (LEVEL 1)
NOT TO BE DISCLOSED TO UNAUTHORIZED PERSONS – PROHIBIDA SU DIVULGACIÓN A PERSONAS NO AUTORIZADAS
DO NOT REPRODUCE WITHOUT AUTHORIZATION – NO REPRODUCIR SIN AUTORIZACIÓN
Front and rear dancing bar
We recommend the operator to clean the front
and rear dancing bars every time after switching
off the printer when finishing the day.
Capping unit and its surroundings
We suggest the user to do a regular cleaning
around the capping station and wiping unit to get
rid of any ink spilled while performing a head
cleaning.
Wipers
We recommend the user to clean the wiper blades
and wiping unit after switching off the printer when
finishing the day.
Avoid having dried ink on the wiper blades. The
dry ink may scratch the print heads when wiping.

TITLE
MAINTENANCE GUIDE
PAGE
PRINTERS
PAPYRUS G5/H4, PAPYRUS G5/H6
5
VERSION
2017JAN23/1
OUT OF
REVISED BY
MUNOZ, ANTONIO
9
FOR THE USER
d·gen International, Inc. - COMPANY PRIVATE (LEVEL 1)
NOT TO BE DISCLOSED TO UNAUTHORIZED PERSONS – PROHIBIDA SU DIVULGACIÓN A PERSONAS NO AUTORIZADAS
DO NOT REPRODUCE WITHOUT AUTHORIZATION – NO REPRODUCIR SIN AUTORIZACIÓN
Once a week
Head base plate
With the help of a wet soft cloth clean the head
plate's surface. Once the job is done you may
close the cover and send the carriage back to the
home position by pressing the button “Home” in
the touch panel.
Machines exterior
Excessive dust is very harmful for the printer. It
can seriously effect negatively all the electronics
and print heads. We recommend to remove the
accumulated dust with a piece of cloth.
Check the PALL ink filter’s level of ink
Check the ink level in the pall filters are close to
the red line as shown in the picture.
Keep the PALL ink filters free of air with the use of
a syringe.
We recommend to replace the filters every 6
months or when changing inks.

TITLE
MAINTENANCE GUIDE
PAGE
PRINTERS
PAPYRUS G5/H4, PAPYRUS G5/H6
6
VERSION
2017JAN23/1
OUT OF
REVISED BY
MUNOZ, ANTONIO
9
FOR THE USER
d·gen International, Inc. - COMPANY PRIVATE (LEVEL 1)
NOT TO BE DISCLOSED TO UNAUTHORIZED PERSONS – PROHIBIDA SU DIVULGACIÓN A PERSONAS NO AUTORIZADAS
DO NOT REPRODUCE WITHOUT AUTHORIZATION – NO REPRODUCIR SIN AUTORIZACIÓN
Once a month
Machine’s interior
It is strongly recommended to do some cleaning
in the machine’s interior since the dust and the ink
mist airborne in the environment can seriously
damage the printer’s internal devices such as
electric components, electronic boards, etc.
Switch off and unplug the machine from the power
source before cleaning the machine’s interior.
Risk of electric shock.
Encoder strip
Clean the encoder strip using a wet cloth with
distilled water.
Careful not to scratch the encoder strip.
Do not use alcohol for this operation.
Limit sensors
We recommend to check if some dust or ink mist
is deposited where the diode emitter and receiver
is.
Poorly maintained limit sensors can cause the
machine to behave erratically. Therefore, we
recommend to clean these sensors with
compressed air once a month.
Capping unit (deep cleaning)
It is important to seal the print heads with a clean
and wet capping unit to preserve the heads
longer.
We recommend to clean the capping unit deeply
to remove all the undesired waste ink. Once is
fully cleaned, then fill the bucket with clean water.

TITLE
MAINTENANCE GUIDE
PAGE
PRINTERS
PAPYRUS G5/H4, PAPYRUS G5/H6
7
VERSION
2017JAN23/1
OUT OF
REVISED BY
MUNOZ, ANTONIO
9
FOR THE USER
d·gen International, Inc. - COMPANY PRIVATE (LEVEL 1)
NOT TO BE DISCLOSED TO UNAUTHORIZED PERSONS – PROHIBIDA SU DIVULGACIÓN A PERSONAS NO AUTORIZADAS
DO NOT REPRODUCE WITHOUT AUTHORIZATION – NO REPRODUCIR SIN AUTORIZACIÓN
Every six months or less
Vacuum filter
A clogged vacuum filter (from white to light black)
may result in poor quality printings. Make sure this
filter is replaced every 6 months.
Note: Depending on how contaminated the
atmosphere is and the usage of the printer, the
vacuum filter may be replaced earlier or later than
6 months.

TITLE
MAINTENANCE GUIDE
PAGE
PRINTERS
PAPYRUS G5/H4, PAPYRUS G5/H6
8
VERSION
2017JAN23/1
OUT OF
REVISED BY
MUNOZ, ANTONIO
9
FOR THE USER
d·gen International, Inc. - COMPANY PRIVATE (LEVEL 1)
NOT TO BE DISCLOSED TO UNAUTHORIZED PERSONS – PROHIBIDA SU DIVULGACIÓN A PERSONAS NO AUTORIZADAS
DO NOT REPRODUCE WITHOUT AUTHORIZATION – NO REPRODUCIR SIN AUTORIZACIÓN
OPERATING TEMPERATURE AND HUMIDITY RANGE.
When using the printer, make sure the environment is within the operating temperature and humidity range
described below.
Note
Desired results may not be achieved if the temperature and humidity are within the limits for the printer
but not within those for the media. Be sure the operating conditions suit the media. For more information,
see the documentation supplied with the media.

TITLE
MAINTENANCE GUIDE
PAGE
PRINTERS
PAPYRUS G5/H4, PAPYRUS G5/H6
9
VERSION
2017JAN23/1
OUT OF
REVISED BY
MUNOZ, ANTONIO
9
FOR THE USER
d·gen International, Inc. - COMPANY PRIVATE (LEVEL 1)
NOT TO BE DISCLOSED TO UNAUTHORIZED PERSONS – PROHIBIDA SU DIVULGACIÓN A PERSONAS NO AUTORIZADAS
DO NOT REPRODUCE WITHOUT AUTHORIZATION – NO REPRODUCIR SIN AUTORIZACIÓN
DISPOSING OF WASTE INK.
Note
Since the waste ink bottle does not have a warning system to warn the user that the bottle reached the
limit, we strongly suggest to keep an eye on the bottle every time the heads are purged
Note
Never remove the waste ink bottle while the head is being cleaned or a head cleaning operation is in
progress. Failure to observe this precaution could cause ink to leak.
Have a piece of cloth ready to be placed under the funnel to avoid ink drops hit the bottle holder and
the floor.
Hold the waste ink bottle from them top. Then tilt a little bit until is possible to remove it from the bottle
holder.
Pour the ink into a proper waste ink disposal container.
Place the waste ink bottle carefully back again under the funnel.
Double check the waste ink bottle is under the funnel to avoid having ink all over the floor.
Caution
Store waste ink a location out of reach of children.
Caution
Wear protective eyewear and gloves when replacing waste ink bottle.
Caution
If waste ink contacts your skin or enter your eyes or mouth, immediately take the following actions:
If fluid adheres to your skin, immediately wash it off using large volumes of soapy water. Consult a
physician if the skin appears irritated or is discolored.
If fluid enters your eyes, rinse immediately with water. Failure to observe this precaution could result
in bloodshot eyes or mild inflammation. If problems persist, consult with a physician.
If fluid enters your mouth, consult with a physician as soon as possible.
If swallowed, do not induce vomiting. Consult with a physician as soon as possible. If vomiting is
induced, vomited material may enter the windpipe, which is dangerous.
Important
The waste ink from the printer is an industrial waste. Proper waste ink disposal in compliance with the
industrial waste disposal laws and ordinances of your local government is required. Consign disposal of
waste inks to an industrial waste disposer.
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