Daikin FL15EXV1 User manual

TECHNICAL MANUAL
Split Unit Air Conditioner
Ceiling Mounted C & E Series
FL-E, FH-C, FLY-E, FHY-C series
— Cooling only & Heatpump [50Hz] —
R22
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Table of Contents
Table of Contents
Nomenclature......................................................................................................................1
Indoor ............................................................................................................................1
Outdoor..........................................................................................................................1
Product Line-Up.............................................................................................................2
Application Information .....................................................................................................4
Operating Range ...........................................................................................................4
Refrigerant Circuit Diagrams .........................................................................................5
Installation Guideline ................................................................................................... 11
Sound Data........................................................................................................................14
Sound Pressure Level .................................................................................................14
NC Curve.....................................................................................................................15
Engineering & Physical Data...........................................................................................19
Performance Data.............................................................................................................24
Calculation Steps.........................................................................................................24
Performance Tables.....................................................................................................26
Outlines & Dimensions ....................................................................................................47
Wiring Diagrams ...............................................................................................................51
Service & Maintenance ....................................................................................................69
Troubleshooting ...............................................................................................................71
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Nomenclature
1
Nomenclature
Indoor
FL(Y) 15 E X V1
Power Supply
V1: 1 phase 50 Hz 220-240V
Production
X: OYLM
Product Series
C: C Series
E: E Series
Capacity
15: 15000 Btu/hr
Model
FL: Ceiling Convertible (Cooling Only)
FH: Ceiling Exposed (Cooling Only)
FLY: Ceiling Convertible (Heatpump)
FHY: Ceiling Exposed (Heatpump)
Outdoor
R(Y) 15 C X V1
Power Supply
V1: 1 phase 50 Hz 220-240V
Y1: 3phase 50 Hz 380-415V
Production
X: OYLM
Product Series
C: C Series
D: D Series
Capacity
15: 15000 Btu/hr
Model
R: Single Split Condensing Unit (Cooling Only)
RY: Single Split Condensing Unit (Heatpump)
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Nomenclature
2
Product Line-Up
Indoor Unit
FL(Y)/FH(Y)
Nomenclature
Classification
Handset PCB Fin Refrigerant Control Air Purification Others
BRC52A62 BRC52A61 L208A EC L208A AP Hydrophilic (Blue) Cap tube W/out Cap tube Washable Saranet Filter Ionizer Convertible
COOLING
FL15EXV1 XXXXXXX
FL20EXV1 XXXXXXX
FL25EXV1 XXXXXXX
FL28EXV1 X X X X X X X
FL35EXV1 X X X X X X X
FL40EXV1 X X X X X X X
FL50EXV1 X X X X X X X
FH62CXV1 X X X X X
HEATPUMP
FLY15EXV1 X X X X X X X
FLY20EXV1 X X X X X X X
FLY25EXV1 X X X X X X X
FLY28EXV1 X X X X X X X
FLY35EXV1 X X X X X X X
FLY40EXV1 X X X X X X X
FLY50EXV1 X X X X X X X
FHY62CXV1 X X X X X
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Nomenclature
3
Outdoor Unit
R(Y)
Nomenclature
Classification
Refrigerant Control Fin Safety Devices Compressor Others
Cap Tube TXV Hydrophilic (Blue) Hydrophilic (Gold) Bare Aluminium Contactor High Pressure Switch Low Pressure Switch Phase Sequencer Rotary Scroll Drain Elbow
COOLING
R15CXV1 X X X
R15CGXV1 X X X
R20CXV1 X X X
R20CGXV1 X X X
R25CXV1 X X X
R25CGXV1 X X X
R28CXV1 X X
R28CGXV1 X X
R30DXV1 X X X X X
R30DGXV1 X X X X X
R35DXV1 X X X X X
R35DGXV1 X X X X X
R40DXV1 X X X X X
R40DGXV1 X X X X X
R40DXY1 X X X X X X
R40DGXY1 X X X X X X
R50DXY1 X X X X X X
R50DGXY1 X X X X X X
R61DXY1 X X X X X X
R61DGXY1 X X X X X X
HEATPUMP
RY15CXV1 X X X X
RY15CGXV1 X X X X
RY18CXV1 X X X X
RY18CGXV1 X X X X
RY20CXV1 X X X X
RY20CGXV1 X X X X
RY25CXV1 X X X X
RY25CGXV1 X X X X
RY28CXV1 X X X X
RY28CGXV1 X X X X
RY30DXV1 X X X X X X X
RY30DGXV1 X X X X X X X
RY35DXV1 X X X X X X X
RY35DGXV1 X X X X X X X
RY40DXV1 X X X X X X
RY40DGXV1 X X X X X X
RY40DXY1 X X X X X X X
RY40DGXY1 X X X X X X X
RY50DXY1 X X X X X X X
RY50DGXY1 X X X X X X X
RY61DXY1 X X X X X X X
RY61DGXY1 X X X X X X X
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4
Application Information
Application Information
Operating Range
Ensure the operating temperature is in allowance range.
Cooling
The use of your air conditioner
outside the range of working
temperature and humidity can
result in serious failure.
Outdoor
DB (°C)
46
43
19
14 19 23 Indoor WB (°C)
Heating
The use of your air conditioner
outside the range of working
temperature and humidity can
result in serious failure.
Outdoor
WB (°C)
18
15 20 27 Indoor DB (°C)
10
-9
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5
Application Information
Refrigerant Circuit Diagrams
Model: FL15EXV1 – R15CXV1 / FL20EXV1 – R20CXV1
COOLING OPERATION
3 WAY
VALVE
DISCHARGE
ACCUMULATOR
COMPRESSOR
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
2 WAY
VALVE
COOLING
CAP TUBE
STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
INDOOR UNIT OUTDOOR UNIT
Model: FL25EXV1 – R25CXV1
COOLING OPERATION
INDOOR UNIT OUTDOOR UNIT
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
3 WAY
VALVE
DISCHARGE
ACCUMULATOR
COMPRESSOR
3 WAY
VALVE
COOLING
CAP TUBE
STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
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6
Application Information
Model: FL28EXV1 – R28CXV1
COOLING OPERATION
INDOOR UNIT OUTDOOR UNIT
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
DISCHARGE
ACCUMULATOR
COMPRESSOR
3 WAY
VALVE
3 WAY
VALVE
COOLING
CAP TUBE
STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
Model: FL28EXV1 – R30DXV1 / FL35EXV1 – R35DXV1 / FL40EXV1 – R40DXV1 / FL40EXV1 – R40DXY1 /
FL50EXV1 – R50DXY1
COOLING OPERATION
INDOOR UNIT OUTDOOR UNIT
DISCHARGE
ACCUMULATOR
LOW
PRESSURE
SWITCH
HIGH
PRESSURE
SWITCH
3 WAY
VALVE
3 WAY
VALVE
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
CAP TUBE STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
COMPRESSOR
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7
Application Information
Model: FH62CXV1 – R61DXY1
COOLING OPERATION
INDOOR UNIT OUTDOOR UNIT
ACCUMULATOR
LOW
PRESSURE
SWITCH
HIGH
PRESSURE
SWITCH
3 WAY
VALVE
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
CAP TUBE
STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
DISCHARGE
COMPRESSOR
3 WAY
VALVE
Model: FLY15EXV1 – RY15CXV1 / FLY20EXV1 – RY20CXV1
COOLING OPERATION
HEATING OPERATION
INDOOR UNIT OUTDOOR UNIT
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
PIPE TEMPERATURE
SENSOR
COOLING & HEATING
CAP TUBE
STRAINER STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
HEATING CAP
TUBE
CHECK
VALVE
3 WAY
VALVE
PIPING
GAS
PIPING
LIQUID
2 WAY
VALVE
DISCHARGE
4 WAY VALVE
ACCUMULATOR
COMPRESSOR
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8
Application Information
Model: FLY20EXV1 – RY18CXV1
COOLING OPERATION
HEATING OPERATION
OUTDOOR UNITINDOOR UNIT
PIPE TEMPERATURE
SENSOR
COOLING & HEATING
CAP TUBE
STRAINER STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
3 WAY
VALVE
PIPING
GAS
PIPING
LIQUID
2 WAY
VALVE
DISCHARGE
4 WAY VALVE
ACCUMULATOR
COMPRESSOR
Model: FLY25EXV1 – RY25CXV1 / FLY28EXV1 – RY28CXV1
COOLING OPERATION
HEATING OPERATION
OUTDOOR UNITINDOOR UNIT
PIPE TEMPERATURE
SENSOR
COOLING & HEATING
CAP TUBE
STRAINER STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
3 WAY
VALVE
PIPING
GAS
PIPING
LIQUID
3 WAY
VALVE
DISCHARGE
4 WAY VALVE
ACCUMULATOR
COMPRESSOR
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9
Application Information
Model: FLY28EXV1 – RY30DXV1 / FLY35EXV1 – RY35DXV1
COOLING OPERATION
HEATING OPERATION
OUTDOOR UNITINDOOR UNIT
PIPE TEMPERATURE
SENSOR
COOLING & HEATING
CAP TUBE
STRAINER
BIFLOW
TXV
STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
3 WAY
VALVE
PIPING
GAS
PIPING
LIQUID
3 WAY
VALVE
DISCHARGE
4 WAY VALVE
HIGH
PRESSURE
SWITCH
ACCUMULATOR
COMPRESSOR
Model: FLY40EXV1 – RY40DXV1 / FLY40EXV1 – RY40DXY1 / FLY50EXV1 – RY50DXY1
COOLING OPERATION
HEATING OPERATION
OUTDOOR UNITINDOOR UNIT
PIPE TEMPERATURE
SENSOR
HEATING CAP. TUBE
ACCESS
VALVE
STRAINER
COOLING
CAP. TUBE
CHECK
VALVE
STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
3 WAY
VALVE
PIPING
GAS
PIPING
LIQUID
3 WAY
VALVE
DISCHARGE
4 WAY VALVE
HIGH
PRESSURE
SWITCH
ACCUMULATOR
COMPRESSOR
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10
Application Information
Model: FHY62CXV1 – RY61DXY1
COOLING OPERATION
HEATING OPERATION
OUTDOOR UNITINDOOR UNIT
PIPE TEMPERATURE
SENSOR
HEATING CAP. TUBE
STRAINER CHECK VALVE STRAINER
HEAT EXCHANGER
(OUTDOOR UNIT)
RETURN
AIR SENSOR
HEAT EXCHANGER
(INDOOR UNIT)
PIPE TEMPERATURE
SENSOR
3 WAY VALVE
PIPING
GAS
PIPING
LIQUID
3 WAY
VALVE
DISCHARGE
STRAINER
STRAINER
CHECK
VALVE
COOLING
CAP. TUBE
4 WAY VALVE
HIGH PRESSURE
SWITCH
ACCUMULATOR
COMPRESSOR
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11
Application Information
Installation Guideline
Sharp edges and coil surfaces are potential injury hazard. Avoid from contact with them.
Installation Diagram
Indoor Unit
Outdoor Unit
Air Discharge Louver
Signal Receiver
Indicator Lights
Air Intake Grille
Air Intake
Refrigerant piping
Air Intake
Air Intake Nozzle
Air Filters
(Inside Air Intake Grille)
Outdoor Clearance
If the condensing unit is operated in an atmosphere containing oils (including machine
oils), salt (coastal area), sulphide gas (near hot spring, oil refinery plant), such as
substances may lead to failure of the unit.
A
AIR INLET AIR DISCHARGE
B
OBSTACLE OBSTACLE
C
AIR INLET
SERVICE SPACE
D
OBSTACLE OBSTACLE
ALL MODELS
Minimum Distance
A
300 mm
B
1000 mm
C
300 mm
D
500 mm
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12
Application Information
Cable Size
Model Unit
FL15EXV1 FL20EXV1 FL25EXV1 FL28EXV1 FL28EXV1
R15CXV1 R20CXV1 R25CXV1 R28CXV1 R30DXV1
Power supply cable size
Number of wire
mm22.5
3
2.5
3
2.5
3
2.5
3
4
3
Interconnection cable size
Number of wire
mm22.5
3
2.5
3
2.5
3
2.5
3
2.5
4
Recommended fuse A 16 16 20 20 25
Model Unit
FL35EXV1 FL40EXV1 FL50EXV1 FH62CXV1
R35DXV1 R40DXV1 R40DXY1 R50DXY1 R61DXY1
Power supply cable size
Number of wire
mm24
3
4
3
2.5
5
2.5
5
2.5
5
Interconnection cable size
Number of wire
mm21.5
4
1.5
4
1.5
4
1.5
4
1.5
4
Recommended fuse A 30 30 13 13 16
Model Unit
FLY15EXV1 FLY20EXV1 FLY25EXV1 FLY28EXV1 FLY28EXV1
RY15CXV1 RY18CXV1 RY20CXV1 RY25CXV1 RY28CXV1 RY30DXV1
Power supply cable size
Number of wire
mm22.5
3
2.5
3
2.5
3
2.5
3
4
3
Interconnection cable size
Number of wire
mm22.5
5
2.5
5
2.5
5
2.5
5
2.5
6
Recommended fuse A 16 16 20 20 25
Model Unit
FLY35EXV1 FLY40EXV1 FLY50EXV1 FHY62CXV1
RY35DXV1 RY40DXV1 RY40DXY1 RY50DXY1 RY61DXY1
Power supply cable size
Number of wire
mm24
3
4
3
2.5
5
2.5
5
2.5
5
Interconnection cable size
Number of wire
mm21.5
4 & 3
1.5
4 & 3
1.5
4 & 3
1.5
4 & 3
1.5
7
Recommended fuse A 30 30 13 13 16
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13
Application Information
Refrigerant Piping
If the pipe length is too long, both the capacity and the reliability of the unit will decrease. As the number
of bends increases, resistance of the piping system to the refrigerant flow increases and thus lowering the
capacity, as a result the compressor may become defective. Always choose the shortest path and follow the
recommendation as tabulated as below
Model
Indoor FL(Y)15EXV1 FL(Y)20EXV1 FL(Y)25EXV1 FL(Y)28EXV1
Outdoor R(Y)15CXV1 R(Y)20CXV1 /
RY18CXV1 R(Y)25CXV1 R(Y)28CXV1
Max. Length, m 12 15
Max. Elevation, m 5 8
Model Indoor FL(Y)28EXV1 FL(Y)40EXV1 FL(Y)40/50EXV1 FH(Y)62CXV1
Outdoor R(Y)30DXV1 R(Y)40DXV1 R(Y)40/50DXY1 R(Y)61DXY1
Max. Length, m 45 35
Max. Elevation, m 25 15
Piping sizes (flare connection type) are as follows:
R22
Model R(Y)15CXV1 R(Y)20CXV1
R(Y)25/28CXV1 /
R(Y)30DXV1
R(Y)35/40DXV1 /
R(Y)40/50DXY1
R(Y)61DXY1
Liquid, mm / in 6.35 / 1/4 6.35 / 1/4 9.52 / 3/8 9.52 / 3/8 12.7 / 1/2
Suction, mm / in 12.70 / 1/2 15.88 / 5/8 15.88 / 5/8 19.05 / 3/4 19.05 / 3/4
Additional Charge
The refrigerant is pre-charged in the outdoor unit. If the piping length is less than 7.6m, then additional
charge after vacuuming is not necessary. If the piping length is more than 7.6m, then use the additional
charge (g) per additional 1m length as tabulated:
R22 – Cooling Only
Indoor FL15EXV1 FL20EXV1 FL25EXV1 FL28EXV1 FL35EXV1 FL40EXV1 FL50EXV1 FH62CXV1
Outdoor R15CXV1 R20CXV1 R25CXV1 R28CXV1 R30DXV1 R35DXV1 R40DXV1
(1PH)
R40DXY1
(3PH) R50DXY1 R61DXY1
Add. Charge, g/m 15 16 39 40 55 56 55 55 55 102
R22 – Heatpump
Indoor FLY15EXV1 FLY20EXV1 FLY25EXV1 FLY28EXV1 FLY35EXV1 FLY40EXV1 FLY50EXV1 FHY62CXV1
Outdoor RY15CXV1 RY20CXV1 RY25CXV1 RY28CXV1 RY30DXV1 RY35DXV1 RY40DXV1
(1PH)
RY40DXY1
(3PH) RY50DXY1 RY61DXY1
Add. Charge, g/m 25 22 56 55 55 54 54 55 55 101
Note: Installation and maintenance are to be performed only by qualified personnel who
are familiar with local codes and regulations, and experienced with this type of
equipment.
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14
Sound Data
Sound Data
Sound Pressure Level
Model Speed 1/1 Octave Sound Pressure (dB, ref 20μPa) Overall
(dBA)
Noise
Criteria
125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz
FL(Y)15EXV1
High 40 42 45 41 37 33 27 48 40
Med 34 36 38 32 28 21 13 43 33
Low 32 33 36 29 24 17 9 41 31
FL(Y)20EXV1
High 42 46 49 44 43 36 31 48 45
Med 36 40 43 37 36 27 20 46 38
Low 34 38 41 34 33 23 15 43 36
FL(Y)25EXV1
High 45 47 51 48 47 40 34 50 48
Med 43 46 49 46 44 37 31 47 45
Low 42 46 47 44 42 35 27 46 43
FL(Y)28EXV1
High 47 50 53 50 50 43 39 56 51
Med 44 46 49 46 45 38 33 51 46
Low 38 40 43 38 37 28 22 44 38
FL(Y)35EXV1
High 45 51 49 54 51 45 37 48 53
Med 44 49 48 52 49 43 36 47 51
Low 40 44 43 47 45 36 29 44 46
FL(Y)40EXV1
High 49 52 52 55 53 47 42 52 54
Med 49 51 50 54 51 44 39 47 53
Low 49 46 46 49 46 38 32 46 48
FL(Y)50EXV1
High 47 50 48 47 44 40 30 52 46
Med 45 48 47 45 43 38 28 50 44
Low 44 47 46 44 41 37 28 49 43
FH(Y)62CXV1
High 34 45 49 52 49 44 37 56 51
Med 32 43 46 49 46 41 33 53 48
Low 26 36 40 42 38 32 24 46 41
Model Measuring Location
FL(Y)15EXV1
FL(Y)20EXV1
FL(Y)25EXV1
FL(Y)28EXV1
Standard: JIS C 9612
FL(Y)35EXV1
FL(Y)40EXV1
FL(Y)50EXV1
FH(Y)62CXV1
Standard: JIS B 8616
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15
Sound Data
NC Curve
FL(Y)15EXV1
0
10
20
30
40
50
60
70
125 250 500 1000 2000 4000 8000
Octave-band frequency (Hz)
Sound pressure level (dB, ref 20μPa)
NC-20
NC-30
NC-25
NC-35
NC-40
NC-45
NC-50
NC-55
H
M
L
NC-20
NC-30
NC-25
NC-35
NC-40
NC-45
NC-50
NC-55
H
M
L
FL(Y)20EXV1
0
10
20
30
40
50
60
70
125 250 500 1000 2000 4000 8000
Octave-band frequency(Hz)
Sound pressure level (dB, ref 20μPa)
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16
Sound Data
NC-20
NC-30
NC-25
NC-35
NC-40
NC-45
NC-50
NC-55
H
M
L
FL(Y)25EXV1
0
10
20
30
40
50
60
70
Sound pressure level (dB, ref 20Pa)
125 250 500 1000 2000 4000 8000
Octave-band frequency (Hz)
FL(Y)28EXV1
NC-20
NC-30
NC-25
NC-35
NC-40
NC-45
NC-50
NC-55
H
M
L
0
10
20
30
40
50
60
70
125 250 500 1000 2000 4000 8000
Octave-band frequency (Hz)
Sound pressure level (dB, ref 20μPa)
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17
Sound Data
NC-20
NC-30
NC-25
NC-35
NC-40
NC-45
NC-50
NC-55
0
10
20
30
40
50
60
70
125 250 500 1000 2000 4000 8000
Octave-band frequency (Hz)
Sound pressure level (dB, ref 20Pa)
FL(Y)35EXV1
H
M
L
NC-20
NC-30
NC-25
NC-35
NC-40
NC-45
NC-50
NC-55
H
M
L
FL(Y)40EXV1
0
10
20
30
40
50
60
70
125 250 500 1000 2000 4000 8000
Octave-band frequency (Hz)
Sound pressure level (dB, ref 20Pa)
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