Daikin R50BV1 User manual

REMOVAL
PROCEDURE
SERVICE MANUAL
5.0/6.0 kW Class
Outdoor Unit
Non-Inverter
Pair Type
Si01-779

Service Manual
Removal Procedure
Outdoor Unit
zCooling Only
R50BV1
R60BV1
R60BVL
R50CV1A
R60CV1A
RD50FV1K

Si01-779
Removal Procedure 1
Table of Contents
1. Removal of Outer Panels ........................................................................2
2. Removal of Electrical Components ASSY ..............................................3
3. Removal of Compressor .........................................................................6
Note: The illustrations may be slightly different depending on the model.

Removal of Outer Panels Si01-779
2Removal Procedure
1. Removal of Outer Panels
Procedure Warning Be sure to wait 10 minutes or more after turning off all power supplies
before disassembling work.
Step Procedure Points
1Remove the 4 screws
(A) and remove the
top panel.
2Remove the 6 screws
(B) and remove the
front panel.
3Remove the 2 screws
and remove the service
cover.
4Remove the 6 screws
(C) and remove the
side panel.
(R2307)
(B)
(B)
(B)
(A)
(A)
(A)
(A)
(B)
(B)
(B)
Front panel
Top panel
Service cover
Side
panel
(R2292)
Earth terminal
Interconnecting
wire terminal
Power supply
terminal
Screw with washer
(R2291)
(R2295)
(C)(C)
(C)
(C)
(C)
Side plate

Si01-779 Removal of Electrical Components ASSY
Removal Procedure 3
2. Removal of Electrical Components ASSY
Procedure Warning Be sure to wait 10 minutes or more after turning off all power supplies
before disassembling work.
Step Procedure Points
1Disconnect the relay
connector for the fan
motor.
2Detach the outdoor air
thermistor and the
outdoor heat
exchanger.
(R3177)
Attach it to the 3rd row of
the outdoor heat exchanger
at 30 mm from the left end
when reassembling. Thermistor retaining spring
Thermistor
(R2354)
Route thermistor wire
through the specified
section to prevent wire
pinching.

Removal of Electrical Components ASSY Si01-779
4Removal Procedure
3Remove the sound
blanket (top).
4Remove the terminal
cover.
The designs of terminal
cover and compressor
terminal vary depending on
the model.
5Remove the overload
protector and the 3 lead
wires for the
compressor together
with mounting plate.
Step Procedure Points
(R2355)
(R2356)
S: yellow M: red
C: blue
(R12920)
(R2359)
(R12891)

Si01-779 Removal of Electrical Components ASSY
Removal Procedure 5
6Remove the screw.
7Lift up and remove the
electrical components
ASSY.
Step Procedure Points
(R2360)
(R2361)

Removal of Compressor Si01-779
6Removal Procedure
3. Removal of Compressor
Procedure Warning Be sure to wait 10 minutes or more after turning off all power supplies
before disassembling work.
Step Procedure Points
Before working, make
sure that the refrigerant is
empty in the circuit.
Be sure to apply nitrogen
replacement when
heating up the brazed
part.
Warning
Be careful not to get yourself
burnt with the pipes and other
parts that are heated by the
gas brazing machine.
Warning
If the refrigerant gas leaks
during work, ventilate the
room. (If the refrigerant gas is
exposed to flames, toxic gas
may be generated.)
Warning
Since it may happen that the
refrigerant oil in the
compressor catches fire,
prepare wet cloth so as to
extinguish fire immediately.
Caution
From the viewpoint of global
environment protection, do
not discharge the refrigerant
gas in the atmosphere. Make
sure to collect all the
refrigerant gas.
Cautions for restoration
1. Restore the piping by non-
oxidation brazing.
2. It is required to prevent the
carbonization of the oil inside
the four way valve and the
deterioration of the gaskets
affected by heat. (Keep
below 120°C.) For the sake
of this, wrap the four way
valve with wet cloth and
provide water so that the
cloth does not dry.
In case of difficulty with gas
brazing machine
1. Disconnect the brazed part
where is easy to disconnect
and restore.
2. Cut pipes on the main unit
with a tube cutter in order to
make it easy to disconnect.
1Remove the sound
blankets (top and
body).
2Disconnect the suction
pipe and discharge pipe
of the compressor at
brazed sections.
(R12805)
(R2363)
Suction pipe
(R2364)
Discharge
pipe

Si01-779 Removal of Compressor
Removal Procedure 7
3Remove the 3 nuts of
the compressor.
Note:
Do not use a metal saw for
cutting pipes by all means
because the sawdust comes
into the circuit.
When withdrawing the pipes,
be careful not to pinch them
firmly with pliers. The pipes
may get deformed.
Provide a protective sheet or
a steel plate so that the
brazing flame cannot
influence peripheries.
Be careful so as not to burn
the compressor terminals,
the name plate, the heat
exchanger fin.
4Lift the compressor up
and remove it.
Step Procedure Points
(R12806)

Revision History
Month / Year Version Revised contents
07 / 2013 Si01-779 First edition

Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/global_ac/
All rights reserved
c
Warning
zDaikin products are manufactured for export to numerous countries throughout the world. Prior to
purchase, please confirm with your local authorised importer, distributor and/or retailer whether this
product conforms to the applicable standards, and is suitable for use, in the region where the product
will be used. This statement does not purport to exclude, restrict or modify the application of any local
legislation.
zAsk a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
zUse only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
contractor to install those parts and accessories. Use of unauthorised parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
zRead the User's Manual carefully before using this product. The User's Manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.
Cautions on product corrosion
1. Air conditioners should not be installed in areas where corrosive gases, such as acid gas or alkaline gas, are produced.
2. If the outdoor unit is to be installed close to the sea shore, direct exposure to the sea breeze should be avoided. If you need to install
the outdoor unit close to the sea shore, contact your local distributor.
Dealer
z
Specifications, designs and other content appearing in this brochure are current as of July 2013 but subject to change without notice.
Si01-779
07/2013 AK.B