Danfoss 1000 Hz Control Card MK-I User manual

Installation Guide
1000 Hz Control Card MK-I
VLT® AutomationDrive FC 302 Series
1 Introduction
1.1 Purpose of this Installation Guide
This installation guide provides information for quick installation of the control card in VLT® AutomationDrive FC 302 series.
Update to 1000 Hz output frequency. The drive is subject to export control, ECCN 3A225.
1.2 Trademarks
VLT®is a registered trademark for Danfoss A/S.
1.3 Item Supplied
• VLT® FC 302 1000 Hz Control Card MK-I (code number: 134B6628).
1.4 Tools
• Torx 10 screwdriver.
• Flat-head screwdriver.
1.5 Additional Items Required
• VLT® AutomationDrive FC 302.
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2 Safety
2.1 Qualified Personnel
Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble-free and safe operation of
the drive. Only qualified personnel are allowed to install and operate this equipment.
Qualified personnel are defined as trained staff, who are authorized to install, commission, and maintain equipment, systems, and
circuits in accordance with pertinent laws and regulations. Also, the qualified personnel must be familiar with the instructions and
safety measures described in this manual.
2.2 Safety Precautions
WARNING
DISCHARGE TIME
The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be
present even when the warning indicator lights are off.
Failure to wait the specified time after power has been removed before performing service or repair work could result in death
or serious injury.
-Stop the motor.
-Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and
DC-link connections to other drives.
-Wait for the capacitors to discharge fully. The minimum waiting time is specified in the table Discharge time and is also
visible on the nameplate on top of the drive.
-Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors
are fully discharged.
Table 1: Discharge Time
Minimum waiting time (minutes) 4 7 15 20 30 40
200–240 V 0.25–3.7 kW
(0.34–5 hp)
– 5.5–37 kW
(7.5–50 hp)
– – –
380–500 V 0.25–7.5 kW
(0.34–10 hp)
– 11–75 kW
(15–100 hp)
90–200 kW
(150–350 hp)
250–500 kW
(450–750 hp)
250–800 kW
(450–1350 hp)
315–500 kW
(500–750 hp)
400 V – – – 90–315 kW
(125–450 hp)
– –
500 V – – – 110–355 kW
(150–450 hp)
– –
Safety
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Minimum waiting time (minutes) 4 7 15 20 30 40
525 V – – – 55–315 kW
(75–400 hp)
– –
525–600 V 0.75–7.5 kW
(1–10 hp)
– 11–75 kW
(15–100 hp)
– – –
525–600 V – 1.5–7.5 kW
(2–10 hp)
11–75 kW
(15–100 hp)
37–315 kW
(50–450 hp)
355–1200 kW
(450–1550 hp)
355–2000 kW
(450–2050 hp)
355–710 kW
(400–950 hp)
690 V – 1.5–7.5 kW
(2–10 hp)
11–75 kW
(15–100 hp)
55–315 kW
(75–400 hp)
– –
CAUTION
When the new control card is installed in the drive by a local Danfoss company or a local Danfoss partner company, the
extra 1000 Hz label, which is in the box, must be placed visible on the drive. The label indicates that the drive is updated to
run with maximum 1000 Hz speed. Fill in the data to the confirmation letter, scan it, and then send it to:
[email protected].
Update to 1000Hz
output frequency.
Now the drive will
fall under the export
regulation ECCN 3A225
Label above must be
placed visible on the drive
130A0397
e30bg852.10
Illustration 1: 1000 Hz Label
Safety
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NOTICE
The control card is based on the MK-I control card (130B1109), and does not have all the new functions which are in the
new MK-II control card. Furthermore, new software cannot be flashed into this control card.
Safety
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3 Installation
3.1 Replacing the Control Card
Procedure
1. Remove the LCP and the blind cover.
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2
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1LCP 2Blind cover
Illustration 2: LCP and Blind Cover
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Illustration 3: Removing LCP
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Illustration 4: Removing Blind Cover
2. Remove the LCP cradle.
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Illustration 5: Removing LCP Cradle
3. Remove all control cables from the metal bracket (spring-loaded).
4. Remove any A, B, or C options that may be installed.
5. Remove the I/O terminals.
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1
2
3
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1Location of A option
3I/O terminals
2Location of B option
Illustration 6: Location of Options and I/O Terminals
6. Unscrew the 3 T10 screws and remove the cable shield.
7. Remove the plastic cover underneath the cable shield.
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2
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1Cable shield
3T10 screws
2MCO ribbon cable
Illustration 7: Location of Cable Shield, Screws, and MCO Ribbon Cable
8. Unscrew the 2 T10 screws holding the control card EMC shield (4 screws if MCO is installed).
AIf MCO is installed, remove the MCO ribbon cable.
9. Remove the control card EMC shield.
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2
1
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1T10 screws 2EMC shield
Illustration 8: Screws and EMC Shield
10. Unscrew the 3 T10 screws and remove them.
11. Gently remove the control card from the upper-right socket. Avoid overbending and contact with electronic components.
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2
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1Control card 2T10 screws
Illustration 9: Control Card and T10 Screws
12. Re-assemble the new control card in reverse order.
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Installation
Installation Guide | 1000 Hz Control Card MK-I
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective
companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
Danfoss A/S © 2018.11 MI93I102*MI93I102*AN281754171207en-000101/ 130R0878