Danfoss MCD 600 User manual

Installation Guide
PROFIBUS Card
VLT® Soft Starter MCD 600

Contents
1 Safety 4
1.1 Disclaimer 4
1.2 Warnings 4
1.3 Important User Information 4
2 Installation 5
2.1 Installing the Expansion Card 5
2.2 Connecting to the Network 5
2.3 Feedback LEDs 6
3 Configuration 7
3.1 Preparations 7
3.2 PROFIBUS Address 7
3.3 Enabling Network Control 7
4 Data Structures 8
4.1 Operating Modes 8
4.2 Soft Starter Control I/O Data Structure 8
4.3 Soft Starter Monitoring I/O Data Structure 9
4.4 Soft Starter Programming I/O Data Structure 12
4.4.1 Outputs 12
4.4.2 Inputs 12
4.5 Trip Codes 14
5 PROFIBUS Diagnostic Telegram and Flag 16
5.1 Diagnostic Telegram Structure 16
5.1.1 PROFIBUS Trip Code 16
5.1.2 Changed Parameter Number 16
6 Supported Modes 17
6.1 PROFIBUS Freeze Mode 17
6.2 PROFIBUS Sync Mode 17
6.3 PROFIBUS Clear Mode 17
7 Specifications 18
7.1 Connections 18
7.2 Settings 18
7.3 Certification 18
Contents
Installation Guide | PROFIBUS Card
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1 Safety
1.1 Disclaimer
The examples and diagrams in this manual are included solely for illustrative purposes. The information contained in this manual is
subject to change at any time and without prior notice. Responsibility or liability is never accepted for direct, indirect, or consequential
damage resulting from the use or application of this equipment.
1.2 Warnings
WARNING
SHOCK HAZARD
Attaching or removing accessories while the soft starter is connected to mains voltage may cause personal injury.
-Before attaching or removing accessories, isolate the soft starter from mains voltage.
WARNING
RISK OF PERSONAL INJURY AND EQUIPMENT DAMAGE
Inserting foreign objects or touching the inside of the soft starter while the expansion port cover is open may endanger
personnel and can damage the soft starter.
-Do not insert foreign objects in the soft starter with the port cover open.
-Do not touch the inside of the soft starter with the port cover open.
1.3 Important User Information
Observe all necessary safety precautions when controlling the soft starter remotely. Alert personnel that machinery may start without
warning.
The installer is responsible for following all instructions in this manual and for following correct electrical practice.
Use all internationally recognized standard practice for RS485 communication when installing and using this equipment.
Safety
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2 Installation
2.1 Installing the Expansion Card
Procedure
1. Push a small flat-bladed screwdriver into the slot in the center of the expansion port cover and ease the cover away from the soft
starter.
2. Line up the card with the expansion port.
3. Gently push the card along the guide rails until it clicks into the soft starter.
Example:
1 2
e77ha739.10
Illustration 1: Installation of the Expansion Cards
2.2 Connecting to the Network
Prerequisites:
The expansion card must be installed in the soft starter.
Procedure
1. Restore control power.
2. Connect field wiring via the DB9 plug.
Example:
Table 1: DB9 Connector
Pin number Assignment
1 Shield
2 24 V DC negative (optional)
Installation
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Pin number Assignment
3 RxD/TxD-P
4 Not used
5 DGND
6 VP (end of bus slave only)
7 24 V DC positive (optional)
8 RxD/TxD/-N
9 DGND
2.3 Feedback LEDs
Off On
Power (red) Device is not powered up. Device is powered up and ready to go online.
Network (green) No connection, offline or data exchange failure. Device is online and in data exchange state.
NOTICE
If communication is inactive, the soft starter may trip on Network Communications. If parameter 6-13 Network Communications is
set to Soft Trip and Log or Trip Starter, the soft starter requires a reset.
NOTICE
If communication fails between the device and the network, the Bus Status LED goes off. When communication is restored, the
Bus Status LED turns back on.
Installation
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3 Configuration
3.1 Preparations
Import the latest .gsd file in the Master configuration tool. This file is available from the supplier at www.danfoss.com/en/service-and-
support/downloads/dds/fieldbus-configuration-files/#tab-downloads.
If the Master uses on-screen icons, 2 graphic bitmap files are available from the website. SSPM_N.bmp indicates normal mode.
SSPM_D.bmp indicates diagnostic mode.
3.2 PROFIBUS Address
Set the network address for the card via the soft starter (parameter 12-7 PROFIBUS Address). For details on how to configure the soft
starter, see the VLT® Soft Starter MCD 600 Operating Guide.
NOTICE
The PROFIBUS Card reads the network address from the soft starter when control power is applied. If parameters are changed
in the soft starter, cycle control power for the new values to take effect.
3.3 Enabling Network Control
The soft starter only accepts commands from the PROFIBUS Card if parameter 1-1 Command Source is set to Network.
NOTICE
If the reset input is active, the soft starter does not operate. If a reset switch is not required, fit a link across terminals RESET,
COM+ on the soft starter.
If the PROFIBUS network fails, the device leaves data exchange mode after the network watchdog timeout period has expired. This
timeout period is set at the Master configuration tool.
A Communication Timeout parameter in the GSD file sets how soon after this event the soft starter is forced into a trip state.
Adjust the Communication Timeout parameter in the GSD file to any setting from 0–100 s. The default setting is 10 s.
NOTICE
If the Communication Timeout parameter is set to 0, the current state of the soft starter remains unchanged on a network
failure. This gives the option of operating the soft starter via local control, but is NOT failsafe.
Configuration
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4 Data Structures
4.1 Operating Modes
The GSD file contains 3 operating modes, supporting data I/O structures as follows:
Data structure Basic mode Extended mode Parameter upload/download mode
Soft Starter Control I/O Data Structure ✓ ✓ ✓
Soft Starter Monitoring I/O Data Structure ✗ ✓ ✓
Soft Starter Programming I/O Data Structure ✗ ✗ ✓
The basic mode allows starting and stopping the soft starter and reading limited information on operating status.
The extended mode defines more bytes allowing to read soft starter operating data such as actual motor current and motor
temperature.
The parameter upload/download mode allows reading and writing soft starter parameter values.
4.2 Soft Starter Control I/O Data Structure
Table 2: Master/Slave Control Word Structure
Byte Bits Details
0 0–1 Reserved
2–3 0=Use soft starter remote input to select motor set
1=Use primary motor set when starting
2=Use secondary motor set when starting
4=Reserved
4 0=Stop action is a soft stop (as selected on the soft starter)
1=Stop action is a quick stop (coast to stop)
5–7 Reserved
1 0 0=Stop
1=Start
1–2 Reserved
3 1=Reset
4–7 Reserved
NOTICE
Bit 4 of byte 0 must be set to 0 for the soft starter to start.
Data Structures
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Table 3: Master/Slave Status Word Structure
Byte Bits Details
0 0–5 Motor current (%FLC)(1)
6 Command source
0=Remote LCP, digital input, clock
1=Network
7 1=Ramping (starting or stopping)
1 0 1=Ready
1 1=Starting, running, or stopping
2 1=Tripped
3 1=Warning
4–7 Reserved
1Motor current (%FLC) shows current as a percentage of the set motor full load current. A value of 63 represents 200% full load current. To convert this value to a readable percentage,
divide by 0.315. For models MCD6-0063B and smaller, this value is 10 times greater than the value shown on the LCP.
4.3 Soft Starter Monitoring I/O Data Structure
Table 4: Structure of Master/Slave Output Bytes Structure
Byte 2
Operating data request (data request numbers 1–16)
Table 5: Structure of Master/Slave Input Bytes in Response to an Operating Data Request
Byte Bit
Byte 2
Echo data request number
Byte 3
Bits 7–1 Reserved Bit 0=1: Invalid data request number
Byte 4
Data value (high byte)
Byte 5
Data value (low byte)
NOTICE
An invalid data request number results in the invalid data request number bit being set to 1.
Data Structures
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Table 6: Definition of Data Values
Data request
number
Description Bits Details
0 Reserved
1 Production information 0–7 Reserved
8–15 Product type code:
15=MCD 600
2 Starter state 0–3 1=Ready
2=Starting
3=Running
4=Stopping (including braking)
5=Not ready (restart delay, restart temperature check, run simulation, reset
input open)
6=Tripped
7=Programming mode
8=Jog forward
9=Jog reverse
4 0=Negative phase sequence
1=Positive phase sequence (only valid if bit 6 = 1)
5 1=Current exceeds FLC
6 0=Uninitialized
1=Initialized
7 1=Communication error between device and soft starter
8–15 See 4.5 Trip Codes
3 Motor current 0–7 Average rms current across all phases (low byte)
8–15 Average rms current across all 3 phases (high byte)
4 Motor temperature 0–7 Motor thermal model (%)
8–15 Reserved
5 % Power factor 0–7 100% = power factor of 1
8–15 Reserved
Data Structures
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Data request
number
Description Bits Details
6 Power (kW) 0–11 Power
12–15 Power scale
0=Multiply power by 10 to get W
1=Multiply power by 100 to get W
2=Power (kW)
3=Multiply power by 10 to get kW
7 Power (kVA) 0–11 Power
12–15 Power scale
0=Multiply power by 10 to get VA
1=Multiply power by 100 to get VA
2=Power (kVA)
3=Multiply power by 10 to get kVA
8 Voltage 0–13 Average rms voltage across all 3 phases
14–15 Reserved
9 Current 0–13 Phase 1 current (rms)
14–15 Reserved
10 Current 0–13 Phase 2 current (rms)
14–15 Reserved
11 Current 0–13 Phase 3 current (rms)
14–15 Reserved
12 Voltage 0–13 Phase 1 voltage
14–15 Reserved
13 Voltage 0–13 Phase 2 voltage
14–15 Reserved
14 Voltage 0–13 Phase 3 voltage
14–15 Reserved
15 Version 0–7 Software minor version number
8–15 Software major version number
Data Structures
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Data request
number
Description Bits Details
16 Digital input state For all inputs, 0=open, 1=closed (shorted)
0 Start/stop
1 Reserved
2 Reset
3 Input A
4 Input B
5–15 Reserved
4.4 Soft Starter Programming I/O Data Structure
The soft starter programming I/O data structure allows uploading (reading) and downloading (writing) starter parameter values across
the network.
NOTICE
Do not change the default values of the advanced parameters (parameter group 20-** Advanced Parameters). Changing these
values may cause unpredictable behavior in the soft starter.
4.4.1 Outputs
Table 7: Structure of Master/Slave Output Bytes
Byte Bits Details
3 0–7 Parameter number to read/write
4 0 Reserved
1 1=Read parameter
2 1=Write parameter
3–7 Reserved
5 0–7 High byte parameter value to write to soft starter/0 data values for read
6 0–7 Low byte parameter value to write to soft starter/0 data values for read
4.4.2 Inputs
Table 8: Structure of Master/Slave Input Bytes
Byte Bits Details
6 0–7 Echo parameter number
Data Structures
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Byte Bits Details
7 0 1=Invalid parameter number
1 1=Invalid parameter value
2–7 Reserved
8 0–7 High byte parameter value read from soft starter
9 0–7 Low byte parameter value read from soft starter
Data Structures
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4.5 Trip Codes
Code Description
0 No trip
1 Excess start time
2 Motor overload
3 Motor thermistor
4 Current imbalance
5 Frequency
6 Phase sequence
7 Instantaneous overcurrent
8 Power loss
9 Undercurrent
10 Heatsink overtemperature
11 Motor connection
12 Input A trip
13 FLC too high
14 Unsupported option (function not available in inside delta)
15 Communications card fault
16 Forced network trip
17 Internal fault
18 Overvoltage
19 Undervoltage
23 Parameter out of range
24 Input B trip
26 L1 phase loss
27 L2 phase loss
28 L3 phase loss
29 L1-T1 shorted
30 L2-T2 shorted
31 L3-T3 shorted
33 Time-overcurrent (bypass overload)
Data Structures
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Code Description
34 SCR overtemperature
35 Battery/clock
36 Thermistor circuit
47 Overpower
48 Underpower
56 LCP disconnected
57 Zero speed detect
58 SCR itsm
59 Instantaneous overcurrent
60 Rating capacity
70 Current read err L1
71 Current read err L2
72 Current read err L3
73 Remove mains volts (mains voltage connected in run simulation)
74 Motor connection T1
75 Motor connection T2
76 Motor connection T3
77 Firing fail P1
78 Firing fail P2
79 Firing fail P3
80 VZC fail P1
81 VZC fail P2
82 VZC fail P3
83 Low control volts
84–96 Internal fault x. Contact the local supplier with the fault code (x).
Data Structures
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5 PROFIBUS Diagnostic Telegram and Flag
5.1 Diagnostic Telegram Structure
The PROFIBUS Card supports external diagnostics. The following telegram is sent to the Master if the soft starter trips or if a parameter
is changed at the soft starter.
Byte Detail
0 User diagnostic length (always set = 3)
1 Trip code
2 Changed parameter number
5.1.1 PROFIBUS Trip Code
When the soft starter trips, a diagnostic flag is set at the Master and the trip code is reported in byte 1. When the soft starter is reset, the
diagnostic flag and trip code data are reset = 0, if the trip condition does not still exist (see 4.5 Trip Codes).
5.1.2 Changed Parameter Number
If a parameter number is changed via the LCP, the affected parameter number is reported in byte 2. When the Master reads or writes
the changed parameter, byte 2 is reset = 0.
A changed parameter number does not set a diagnostic flag.
PROFIBUS Diagnostic Telegram and Flag
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6 Supported Modes
6.1 PROFIBUS Freeze Mode
In Freeze Mode, inputs are only updated with new data from the soft starter when another Freeze action is carried out. An unfreeze
action returns the device to normal operation.
6.2 PROFIBUS Sync Mode
In Sync Mode, commands to the soft starter are not processed until another sync action is carried out. An unsync action returns the
device to normal operation.
6.3 PROFIBUS Clear Mode
If the Master sends a global clear command, the device sends a quick stop command to the soft starter.
Supported Modes
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7 Specifications
7.1 Connections
Soft starter 6-way pin assembly
Network 5-way male and unpluggable female connector (supplied)
Maximum cable size 2.5 mm2(14 AWG)
7.2 Settings
Address range 1–125
Data rate (bps) 9.6 kb/s–12.0 Mb/s (auto-detect)
7.3 Certification
RCM IEC 60947-4-2
CE EN 60947-4-2
RoHS Compliant with EU Directive 2011/65/EU
Illustration 2: PROFIBUS International
Specifications
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Index
B
Basic mode 8
C
Control word structure 8
D
Data structure
Output 12
Input 12
DB9 plug 5
Diagnostic flag 16, 16
E
Expansion card 5
Expansion port cover 5
Extended mode 8
P
Parameter upload/download mode 8
T
Telegram 16
Tools
Flat-bladed screwdriver 5
Index
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