Datakom DKG-116 User manual

DKG-116 User Manual V-02 ( 11.08.2010)
Tel: [phone]
http://www.datakom.com.tr
Fax: [phone]
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DKG-116 MANUAL AND REMOTE START UNIT
DESCRIPTION
The DKG-116 is a low cost
gasoline/diesel genset control unit
designed to start and stop a genset both
manually and remotely.
The manual control is made using RUN
and STOP pushbuttons on the front
panel. The remote control is made via
REMOTE START input signal.
When RUN button is pressed or a Remote
Start signal arrives, the engine will be
cranked up to 3 times. When it runs, the
crank relay will be immediately deactivated
and after Holdoff timer delay, fault
checking will be enabled. When the engine
is running, if a fault condition is detected
then the engine is shutdown immediately
and the unit indicates the source of the
failure through related alarm led.
If STOP button is pressed or the Remote
Start signal disappears, the genset will
continue to run during cooldown period. At
the end of the period the engine will stop.
The MENU button selects display
parameter scroll and allows program
mode entry and lamp test functions.
The total engine run hours is kept in a
tamper-proof non-erasable memory which
is not affected by power failures.
MEASUREMENTS
Generator Volts: L1-N, L2-N, L3-N
Generator Volts: L1-L2, L2-L3, L3-L1
Generator Frequency
Battery Voltage
OPTIONS
Auxiliary output (negative pulling).
FEATURES
Both Manual and remote control
Generator protection
Built in alarms and warnings
Remote Start operation available
True RMS measurements
Tamper-proof engine hours display
Field adjustable parameters
High current Fuel and Crank outputs
Protected semiconductor auxiliary
output
Digital inputs: 4
Survives cranking dropouts
Sealed front panel
Standard panel dimensions: 96x48mm
Plug-in connection system

DKG-116 User Manual V-02 ( 11.08.2010)
PRECAUTIONS FOR INSTALLATION AND SAFE USE
Failure to follow below instructions will result in death or serious injury.
•Circuit breakers must be connected serially to BAT+, PHASE-L1, PHASE-L2 and
PHASE-L3 terminals, in close proximity of the unit.
•Fuses must be of fast type with a maximum rating of 6A.
•Disconnect all power before working on equipment .
•When the genset is running, do not touch terminals.
•Do not try to clean the device with solvent or the like. Only clean with a dried cloth.
•Verify correct terminal connections when wiring.
•Electrical equipment should be serviced only by competent service personnel. No
responsibility is assured by the manufacturer or any of its subsidiaries for any
consequences arising out of the use of this material.
•Only for front panel mounting.
PROGRAMMING
Both High Temperature and Emergency Stop inputs must be connected to
Battery negative prior to enter the programming mode.
The unit offers 8 programmable parameters listed below.
NO SYMBOL RANGE
FACTORY
SET DESCRIPTION
1
U-Lo
U-LoU-Lo
U-Lo
70-500 V 170 V Low AC voltage shutdown limit
2
U-HI
U-HIU-HI
U-HI
70-500 V 300V High AC voltage shutdown limit
3
nFrq
nFrqnFrq
nFrq
0-1 0 Nominal frequency: 0=50Hz 1=60Hz
4
OIL
OILOIL
OIL
0-1 0 Oil input: 0=pressure switch 1=level switch
5
FUEL
FUELFUEL
FUEL
0-1 0 Fuel output type 0:Fuel 1:Stop
6
r
rr
rLY3
LY3LY3
LY3
0-2 0 Relay 3 function 0:Alarm 1:Choke 2:Stop
7
CHOt
CHOtCHOt
CHOt
0-15 sec 0 Choke timer in seconds
8 3-1p
3-1p3-1p
3-1p
0-1 0 Number of phases: 0=3ph 1=1ph
The program mode is entered by long-pressing the MENU button. Each depression of the
MENU button will switch to the next parameter.
Another long press will enable the lamp test mode. Then any depression of MENU button will
return the display to normal mode.
If no key is pressed, then the unit will return to normal display mode with a delay.
DIESEL ENGINE OPTION SELECTION
In order to control diesel engines, solder a conductive wire to
JP1 terminals situated next to terminal 1, as shown in the
picture.

DKG-116 User Manual V-02 ( 11.08.2010)
When genset is in off mode; press
MENU
button
for 3 sec. to enter program mode and display the
Low AC Voltage limit.
Press
RUN
or
STOP
buttons until requested value
is displayed.
Press
MENU
button for saving the Low AC Voltage
limit and displaying the High AC Voltage limit.
Press
RUN
or
STOP
buttons until requested value
is displayed.
Press
MENU
button for saving the High AC Voltage
limit and displaying the Nominal frequency
parameter.
Press
RUN
or
STOP
buttons until requested value
is displayed.
Press
MENU
button for saving the Nominal
frequency parameter and displaying the Oil input
type.
Press
RUN
or
STOP
buttons until requested value
is displayed.
Press
MENU
button for saving the Oil input type
and displaying the Fuel output type.
Press
RUN
or
STOP
buttons until requested value
is displayed.
Press
MENU
button for saving the Fuel output type
and displaying the Relay-3 function.
Press
RUN
or
STOP
buttons until requested value
is displayed.
Press
MENU
button for saving Relay-3 function and
displaying the Choke timer.
Press
RUN
or
STOP
buttons until requested value
is displayed.
Press
MENU
button for saving the Choke timer
and displaying the number of phases.
Press
RUN
or
STOP
buttons until requested value
is displayed.
Any time on settings, press
MENU
button for 3 sec.
to exit from program mode.
U-Lo
U-LoU-Lo
U-Lo
170
170 170
170
U-
U-U-
U-
HI
HIHI
HI
300
300 300
300
nfrq
nfrqnfrq
nfrq
0
0 0
0
OIL
OILOIL
OIL
0
0 0
0
FUEL
FUELFUEL
FUEL
0
0 0
0
rLy3
rLy3rLy3
rLy3
0
0 0
0
CHOt
CHOtCHOt
CHOt
0
0 0
0
MENU
RUN
STOP
MENU
RUN
STOP
MENU
RUN
STOP
MENU
RUN
STOP
MENU
RUN
STOP
MENU
RUN
STOP
MENU
RUN
STOP
MENU
RUN
STOP
MENU
0
0 0
0
3-1P
3-1P3-1P
3-1P

DKG-116 User Manual V-02 ( 11.08.2010)
CONNECTION DIAGRAM
TECHNICAL SPECIFICATIONS
Alternator voltage: 15 to 300 V-AC (Ph-N)
Alternator frequency: 50 or 60 Hz nominal.
Measurement Accuracy: 0.5% + 1 digit
Overspeed: nominal frequency + 14%
(+24% overshoot)
Underspeed: 30 Hz
Crank time: 10 sec.
Crank rest: 10 sec.
Crank attempts: 3
Stop timer: 10 sec.
Cooldown timer: 30 sec.
Holdoff timer: 10 sec.
DC Supply Range: 9.0 to 16.0 V-DC
Cranking dropouts: survives 0 V for 100ms.
Typical Standby Current: 12mA-DC (display off)
Maximum Operating Current: 130 mA-DC
Fuel and Crank outputs: 10A @ 12V-DC
Auxiliary Output: 1A @ 12V-DC (negative pulling
protected semiconductor output)
Operating temp.: -40°C (-40°F) to 80 °C (176°F).
Maximum humidity: 95% non-condensing.
Dimensions: 102 x 55 x 40 mm (WxHxD)
Packed weight: 140 g
Case Material: High Temp. ABS/PC (UL94-V0)
IP Protection: IP65 (front panel), IP30 (rear)
Conformity (EU directives)
-2006/95/EC (low voltage)
-2004/108/EC (EMC)
Norms of reference:
EN 61010 (safety requirements)
EN 61326 (EMC requirements)
PANEL CUTOUT DIMENSIONS
PACKAGING INFORMATION
Pieces per Package: 24
Package Size: 280 x 170 x 215mm (LxWxH)
Package Weight: 3.6 kg
DATAKOM Electronics Limited
Tel : [phone]
Fax : [phone]
e-mail : [e-mail]
http: www.datakom.com.tr
44mm
9
2
mm