DEEP SEA ELECTRONICS DSEControl DSEE050 User manual

057-300 ISSUE: 1.1
DEEP SEA ELECTRONICS
DSEE050 Operator Manual
Document Number: 057-300
Author: Anthony Manton

DSEE050 Operator Manual
057-300 ISSUE: 1.1
Page 2 of 36
Deep Sea Electronics Ltd
Highfield House
Hunmanby
North Yorkshire
YO14 0PH
ENGLAND
Sales Tel: [phone]
Sales Fax: [phone]
E-mail: [e-mail]
Website: www. deepseaelectronics.com
DSEE050 Operator Manual
© Deep Sea Electronics Ltd.
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents
Act 1988.
Applications for the copyright holder’s written permission to reproduce any part of this publication
must be addressed to Deep Sea Electronics Ltd at the address above.
The DSE logo and the names DSEGenset®, DSEAts®, DSEControl® and DSEPower®are UK
registered trademarks of Deep Sea Electronics Ltd.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Ltd reserves the right to change the contents of this document without prior
notice.
Amendments Since Last Publication
Amd. No.
Comments
1
Initial Release
1.1
Added DSE part number of PCAN-USB interface (016-179)

DSEE050 Operator Manual
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TABLE OF CONTENTS
Section
Page
1INTRODUCTION..................................................................................................5
1.1 CLARIFICATION OF NOTATION............................................................................................6
1.2 GLOSSARY OF TERMS..........................................................................................................6
1.3 BIBLIOGRAPHY ......................................................................................................................7
1.3.1 INSTALLATION INSTRUCTIONS.....................................................................................7
1.3.2 MANUALS.........................................................................................................................7
1.3.3 TRAINING GUIDES ..........................................................................................................7
2SPECIFICATION..................................................................................................8
2.1 OPERATING TEMPERATURE................................................................................................8
2.2 TERMINAL SPECIFICATION ..................................................................................................8
2.3 POWER SUPPLY.....................................................................................................................8
2.3.1 MODULE SUPPLY INSTRUMENTATION DISPLAY........................................................8
2.4 VREF OUTPUT ........................................................................................................................9
2.5 INPUTS.....................................................................................................................................9
2.5.1 DIGITAL INPUTS ..............................................................................................................9
2.5.2 ANALOGUE VOLTAGE ....................................................................................................9
2.5.3 ANALOGUE CURRENT..................................................................................................10
2.5.4 ANALOGUE RESISTIVE.................................................................................................10
2.7.1.1 DISPLAY BACKLIGHT.............................................................................................11
2.8 CAN........................................................................................................................................12
2.9 DIMENSIONS AND MOUNTING ...........................................................................................13
2.9.1 DIMENSIONS..................................................................................................................13
2.9.2 PANEL CUTOUT.............................................................................................................14
2.9.3 WEIGHT..........................................................................................................................15
2.9.4 FIXING.............................................................................................................................15
2.9.4.1 TORQUE SETTING OF FIXING NUT......................................................................15
2.10 APPLICABLE STANDARDS .............................................................................................15
2.10.1 ENCLOSURE CLASSIFICATIONS.................................................................................16
2.10.1.1 IP CLASSIFICATIONS.............................................................................................16
3INSTALLATION.................................................................................................17
3.1 CONNECTION DESCRIPTIONS ...........................................................................................17
3.2 TYPICAL WIRING DIAGRAM................................................................................................18
3.2.1 EARTH SYSTEMS..........................................................................................................19
3.2.1.1 NEGATIVE EARTH..................................................................................................19
3.2.1.2 POSITIVE EARTH ...................................................................................................19
3.2.1.3 FLOATING EARTH..................................................................................................19
3.2.2 TYPICAL ARRANGEMENT OF CAN LINK.....................................................................20
4OPERATION......................................................................................................21
4.1 FASCIA ..................................................................................................................................21
4.1.1 BUTTONS .......................................................................................................................21
4.1.2 INSTRUMENTATION......................................................................................................22
4.1.2.1 ENGINE AND ANALOGUE INPUT INSTRUMENTATION......................................22
4.1.2.2 DIAGNOSTIC TROUBLE CODES (DTCS)..............................................................24
4.1.2.3 DISPLAY BRIGHTNESS..........................................................................................26
4.1.2.4 DEVICE INFORMATION..........................................................................................27
4.1.3 ICONS.............................................................................................................................28
4.1.3.1 LAMPS.....................................................................................................................28
4.1.3.2 ICONS......................................................................................................................29
5FAULT FINDING................................................................................................31
6MAINTENANCE, SPARES, REPAIR AND SERVICING...................................33
6.1 DSEE050 CONNECTOR HARNESS (016-176) ....................................................................33
6.2 DSEE050 CONFIGURATION HARNESS (016-177).............................................................34

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6.3 PCAN-USB CONNECTION DETAILS...................................................................................34
7WARRANTY ......................................................................................................35
8DISPOSAL.........................................................................................................35
8.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT).....................................35

Introduction
Page 5 of 36
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1 INTRODUCTION
This document details the installation and operation requirements of the DSEE050 module and is part
of the DSEControl® range of products.
The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. DSE do not automatically inform on updates. Any future updates of
this document are included on the DSE website at www. deepseaelectronics.com
DSE Configuration Suite PC Software allows alteration of selected operational sequences, timers,
alarms and operational sequences.
The module is housed in a robust plastic case suitable for panel mounting. Connections to the module
are via locking plug and sockets.
DSEE050 connects to J1939 enabled ECUs to display instrumentation from the engine, status
information and optionally send speed control instructions using the J1939 TSC1 (Torque and Speed
Control) message.
While DSEE050 provides no internal protections for the engine, it serves as a display for the engine
ECU DM1 (Diagnostic Message 1).

Introduction
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1.1 CLARIFICATION OF NOTATION
Clarification of notation used within this publication.
NOTE:
Highlights an essential element of a procedure to ensure correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, could
result in damage or destruction of equipment.
WARNING!
Indicates a procedure or practice, which could result in injury to
personnel or loss of life if not followed correctly.
1.2 GLOSSARY OF TERMS
Term
Description
DSEExxx
All modules in the DSEExxx range of Engine Only controllers.
CAN
Controller Area Network
Vehicle standard to allow digital devices to communicate to one another.
DEF
Diesel Exhaust Fluid (AdBlue)
A liquid used as a consumable in the SCR process to lower nitric oxide and
nitrogen dioxide concentration in engine exhaust emissions.
DM1
Diagnostic Message 1
A DTC that is currently active on the engine ECU. If the ECU powers down after
a fault shutdown, DM1s are moved to the DM2 list and cleared from the DM1 list.
DM2
Diagnostic Message 2
A DTC that was previously active on the engine ECU and has been stored in the
ECU’s internal memory. This includes any faults that may have occurred during
the last run. Therefore DM2s are important to know the reason of the last
shutdown in situations where the ECU powers down when the engine is
stopped.
DM3
Diagnostic Message 3
A message sent to the engine ECU to instruct it to clear/reset the list of
previously active DTCs (DM2s).
DPF
Diesel Particulate Filter
A filter fitted to the exhaust of an engine to remove diesel particulate matter or
soot from the exhaust gas.
DPTC
Diesel Particulate Temperature Controlled Filter
A filter fitted to the exhaust of an engine to remove diesel particulate matter or
soot from the exhaust gas which is temperature controlled.
DTC
Diagnostic Trouble Code
The name for the fault code sent by an engine ECU consisting of a Suspect
Parameter Number (SPN), Failure Mode Identifier (FMI) and an Occurrence
Count (OC).
ECU/ECM
Engine Control Unit/Management
An electronic device that monitors engine parameters and regulates the fuelling.
FMI
Failure Mode Indicator
A part of DTC that indicates the type of failure, e.g. high, low, open circuit etc.
HEST
High Exhaust System Temperature
Initiates when DPF filter is full in conjunction with an extra fuel injector in the
exhaust system to burn off accumulated diesel particulate matter or soot.
OC
Occurrence Count
A part of DTC that indicates the number of times that failure has occurred.
Continued Overleaf.

Introduction
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Term
Description
PCAN-USB
USB to CAN converter interface for Windows™ PCs. See section entitled
Maintenance, Spares, Repair and Servicing elsewhere in this document for part
number details.
PGN
Parameter Group Number
A CAN address for a set of parameters that relate to the same topic and share
the same transmission rate.
PLC
Programmable Logic Controller
A programmable digital device used to create logic for a specific purpose.
SCR
Selective Catalytic Reduction
A process that uses DEF with the aid of a catalyst to convert nitric oxide and
nitrogen dioxide into nitrogen and water to reduce engine exhaust emission.
SPN
Suspect Parameter Number
A part of DTC that indicates what the failure is, e.g. oil pressure, coolant
temperature, turbo pressure etc.
TSC1
Torque/Speed Control 1
A method of speed control of electronic engines. This is the speed control
method supported by the DSEE050 device.
1.3 BIBLIOGRAPHY
This document refers to and is referred by the following DSE publications which are obtained from the
DSE website: www. deepseaelectronics.com or by contacting DSE technical support: support@
deepseaelectronics.com.
1.3.1 INSTALLATION INSTRUCTIONS
Installation instructions are supplied with the product in the box and are intended as a ‘quick start’
guide only.
DSE Part
Description
053-242
DSEE050 Installation Instructions
1.3.2 MANUALS
Product manuals are obtained from the DSE website: www. deepseaelectronics.com or by contacting
DSE technical support: support@ deepseaelectronics.com.
DSE Part
Description
057-299
DSEE050 Configuration Suite PC Software Manual
1.3.3 TRAINING GUIDES
Training guides are provided as ‘hand-out’ sheets on specific subjects during training sessions and
contain specific information regarding to that subject.
DSE Part
Description
056-117
J1939 29-bit Identifier

Specification
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2 SPECIFICATION
2.1 OPERATING TEMPERATURE
Module
Specification
DSEE050
-40 ºC +85 ºC (-40 ºF +185 ºF)
2.2 TERMINAL SPECIFICATION
Description
Specification
Connection Type
Two-part connector.
Male part fitted to module
Female part supplied in module
packing case.
Minimum Cable Size
0.5 mm² (AWG 20)
Maximum Cable Size
2.0 mm² (AWG 13) providing
suitable connector pins are
used.
2.3 POWER SUPPLY
Description
Specification
Applicable Pins
A1, A7
Minimum Supply Voltage
5 V continuous, 5 V for up to one minute.
Cranking Dropouts
Able to survive 0 V for 100 ms providing the supply was at
least 10 V before the dropout and recovers to 5 V afterwards.
Maximum Supply Voltage
32 V continuous (60 V protection for one minute)
Reverse Polarity Protection
-32 V continuous
Maximum Operating Current
300 mA at 12 V
150 mA at 24 V
Maximum Operating Current with
Display Heater Active
640 mA at 12 V
310 mA at 24 V
Maximum Standby Current
115 mA at 12 V
65 mA at 24 V
2.3.1 MODULE SUPPLY INSTRUMENTATION DISPLAY
Description
Specification
Range
0 V to 70 V DC (Maximum continuous operating voltage of 32
V DC)
Resolution
0.1 V
Accuracy
1 % full scale (±0.35 V)

Specification
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2.4 VREF OUTPUT
Provides a supply output for use with external sensors.
Description
Specification
Applicable Pins
A13, A17
Voltage Output
5 V / 10 V configurable by DSE Configuration Suite PC
Software.
Accuracy
± 5 %
Maximum Source current
100 mA
Voltage Feedback
0 V to 10.8 V
Resolution
12-bits
Accuracy
± 1 % FSD
Protection
Short to ground only
2.5 INPUTS
2.5.1 DIGITAL INPUTS
Description
Specification
Applicable Pins
A5, A6, A12, A18
Number
4 configurable analogue inputs, able to be configured to
operate as digital inputs.
Impedance
> 3 kΩ
Pull-up resistance
Not Applicable. 3 mA current source from resistive sender
circuit.
Pull-down resistance
4.3 kΩ
High level voltage threshold
6 V
Low level voltage threshold
2 V
Active Mode
Configurable by DSE Configuration Suite PC Software (Active
High, Active Low)
Wetting Current Active Low
3 mA ± 10 %
Wetting Current Active High
2.8 mA ± 2 % at 12 V
5.6 mA ± 2 % at 24 V
Debounce
100 ms
Transient Over/undervoltage
± 36 V
2.5.2 ANALOGUE VOLTAGE
Description
Specification
Applicable Pins
A5, A6, A12, A18
Input range
0 V to 10 V nominal (12.1 V max)
Resolution
12 bits
Accuracy
± 1 % FSD
Precision
0.2 % FSD
Input Resistance
>10 kΩ
Common Mode Range
0 V
Sampling Rate
5 ms
Transient Over/Undervoltage
Protection
± 36 V

Specification
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2.5.3 ANALOGUE CURRENT
Description
Specification
Applicable Pins
A5, A6, A12, A18
Input range
0 mA to 20 mA nominal (22 mA max)
Resolution
12 bits
Accuracy
± 1 % FSD
Precision
0.2 % FSD
Input Resistance Max
150 Ω± 1 %
Common Mode Range
0 V
Transient Over/Undervoltage
Protection
± 36 V
2.5.4 ANALOGUE RESISTIVE
Description
Specification
Applicable Pins
A5, A6, A12, A18
Input range
0 Ωto 3 k Ωnominal (3200 Ωmax)
Resolution
12 bits
Accuracy
± 1 % FSD
Precision
0.2 % FSD
Input Resistance
Not Applicable as it’s a constant current source
Wetting Current
3 mA ± 10 %
Common Mode Range
0 V
Sampling Rate
5 ms
Transient Over/Undervoltage
Protection
± 36 V
2.6 OUTPUTS
NOTE: For further details of module configuration, refer to DSE Publication: 057-299
DSEE050 Configuration Suite PC Software Manual. Contact supplier or consult the device
configuration source for full details of the configured outputs.
Description
Specification
Applicable Pins
A14, A15, A16
Number
3
Arrangement
High Side supplied from Plant Volts +ve.
Current
1 A at 85 ºC
(1 A at 185 ºF)

Specification
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2.7 FASCIA
2.7.1 DISPLAY
Description
Specification
Type
Optically Bonded T.F.T with A.R. Coating.
Size
3.5 “
Resolution
320 pixels X 240 pixels
Colour Depth
16-bit colour, RGB interface
2.7.1.1 DISPLAY BACKLIGHT
Device State
Display Backlight State
Off
Off
On, Normal Operating
Conditions
As configured (Factory Setting 80 %)
Low Power/Sleep Mode
Off
Low DC Voltage (eg During
Engine Cranking)
Off
2.7.2 KEYBOARD BACKLIGHT
Device State
Keyboard Backlight State
Off
Off
On, Normal Operating
Conditions
All keys illuminated
Low Power/Sleep Mode
Off
High Ambient Temperature
On

Specification
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2.8 CAN
NOTE: For further details of module configuration, refer to DSE Publication: 057-299
DSEE050 Configuration Suite PC Software Manual.
NOTE: DSE Stock and supply PCAN-USB IPEH-002021. DSE Part number 016-179. Contact
[e-mail].
The CAN port is used for two functions:
1. To communicate with the engine ECU to read information and optionally control engine
speed.
2. To connect the device to a PC for configuration by DSE Configuration Suite PC Software. In
conjunction with PCAN-USB (IPEH-002021 or IPEH-002022) from Peak Systems
(https://www.peak-system.com) or from [e-mail], DSE part number
016-179.
Description
Specification
Applicable Pins
A2, A3, A4, A8, A9, A10
Protocol
CAN 2.0 B J1939
Termination Resistor
120 Ω internal resistor, configurable by DSE Configuration Suite
PC Software
Supported Rates
250 kbit/s
500 kbit/s
Additional Features
In/out pass-through connection
Auto recovery from bus-off conditions
Separate pins provided for CAN in / out

Specification
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2.9 DIMENSIONS AND MOUNTING
2.9.1 DIMENSIONS

Specification
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2.9.2 PANEL CUTOUT
82 mm (3.23 “) hole is suitable. Maximum Panel Thickness: 6 mm (0.24 “)
If a punch or milling machine is available, adding ‘flats’ at 74 mm (2.91 “) spacing serves to prevent
rotation of the device in the panel cut-out.

Specification
Page 15 of 36
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2.9.3 WEIGHT
<1 kg
(<35.3 oz)
2.9.4 FIXING
NOTE: In conditions of excessive vibration, mount the housing on suitable anti-vibration
mountings.
The device is held into the panel fascia using the large nut provided.
•Place the controller into the panel aperture.
•Attached the supplied fixing nut and hand tighten to provide adequate fixing (see below).
•Attach the connector plug (Plug A) and push home to click into place.
2.9.4.1 TORQUE SETTING OF FIXING NUT
8 Nm
5.9 ft-lb
2.10 APPLICABLE STANDARDS
Standard
Description
BS 4884-1
This document conforms to BS4884-1 1992 Specification for presentation
of essential information.
BS 4884-2
This document conforms to BS4884-2 1993 Guide to content
BS 4884-3
This document conforms to BS4884-3 1993 Guide to presentation
BS EN 60068-2-1
(Minimum
temperature)
-40 C (-40 F)
BS EN 60068-2-2
(Maximum
temperature)
+85 C (185 F)
BS EN 61010
Safety requirements for electrical equipment for measurement, control,
and laboratory use
BS EN 61000-6-2
EMC Generic Immunity Standard (Industrial)
BS EN 61000-6-4
EMC Generic Emission Standard (Industrial)
BS EN 60529
(Degrees of
protection provided
by enclosures)
IP67 front and rear
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change
specification without notice.

Specification
057-300 ISSUE: 1.1
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2.10.1 ENCLOSURE CLASSIFICATIONS
2.10.1.1 IP CLASSIFICATIONS
The modules specification under BS EN 60529 Degrees of protection provided by enclosures
IP67(Front of module when module is installed into the control panel with the optional sealing gasket).
IP67 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)
First Digit
Second Digit
Protection against contact and ingress of solid
objects
Protection against ingress of water
0
No protection
0
No protection
1
Protected against ingress solid objects with a
diameter of more than 50 mm. No protection
against deliberate access, e.g. with a hand, but
large surfaces of the body are prevented from
approach.
1
Protection against dripping water falling vertically. No harmful
effect must be produced (vertically falling drops).
2
Protected against penetration by solid objects with
a diameter of more than 12 mm. Fingers or similar
objects prevented from approach.
2
Protection against dripping water falling vertically. There must
be no harmful effect when the equipment (enclosure) is tilted
at an angle up to 15° from its normal position (drops falling at
an angle).
3
Protected against ingress of solid objects with a
diameter of more than 2.5 mm. Tools, wires etc.
with a thickness of more than 2.5 mm are
prevented from approach.
3
Protection against water falling at any angle up to 60° from
the vertical. There must be no harmful effect (spray water).
4
Protected against ingress of solid objects with a
diameter of more than 1 mm. Tools, wires etc.
with a thickness of more than 1 mm are prevented
from approach.
4
Protection against water splashed against the equipment
(enclosure) from any direction. There must be no harmful
effect (splashing water).
5
Protected against harmful dust deposits. Ingress
of dust is not totally prevented but the dust must
not enter in sufficient quantity to interface with
satisfactory operation of the equipment. Complete
protection against contact.
5
Protection against water projected from a nozzle against the
equipment (enclosure) from any direction. There must be no
harmful effect (water jet).
6
Protection against ingress of dust (dust tight).
Complete protection against contact.
6
Protection against heavy seas or powerful water jets. Water
must not enter the equipment (enclosure) in harmful
quantities (splashing over).
7
No ingress of water in harmful quantity when the enclosure is
immersed in water under defined conditions of pressure and
time (up to 1 m of submersion)

Installation
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3 INSTALLATION
The module is designed to be mounted on the panel fascia. For dimension and mounting details, see
the section entitled Dimension and Mounting elsewhere in this document.
3.1 CONNECTION DESCRIPTIONS
NOTE: Screened 120 impedance cable specified for use with CAN must be used for the
CAN links.
DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable
suitable for CAN use (DSE part number 016-030).
NOTE: Terminals A11, and A13 are internally connected to A1.
NOTE: For further details of module configuration, refer to DSE Publication: 057-299
DSEE050 Configuration Suite PC Software Manual.
Pin
Description
Notes
A1
DC Plant Supply Input (Negative)
Battery negative supply for the device.
A2
CAN SCR
Connect to Engine ECU CAN SCR
A3
CAN L (in)
Connect to Engine ECU CAN L
A4
CAN H (in)
Connect to Engine ECU CAN L
A5
Input D
Analogue / Digital input D
A6
Input A
Analogue / Digital input A
A7
DC Plant Supply input (Positive)
Battery positive supply for the device.
A8
CAN SCR
Optional to connect to additional CAN devices.
Internally connected to A2
A9
CAN L (out)
Optional to connect to additional CAN devices.
Internally connected to A3
A10
CAN H (out)
Optional to connect to additional CAN devices.
Internally connected to A4
A11
Input Common GND
Provides ground reference to all inputs (A5, A6,
A12, A18)
A12
Input B
Analogue / Digital input B
A13
VREF Negative
Negative connection for the VREF Output
voltage.
A14
Output A
Max 1 A at the voltage applied to A1
A15
Output B
Max 1 A at the voltage applied to A1
A16
Output C
Max 1 A at the voltage applied to A1
A17
VREF Positive OUT
Positive connection for the VREF Output
voltage.
A18
Input C
Analogue / Digital input C

Installation
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3.2 TYPICAL WIRING DIAGRAM
NOTE: As systems have differing requirements, these diagrams show only a typical
system and do not intend to show a complete system.
NOTE: This diagram shows connection to a Negative Earth system. For Positive Earth and
Floating Earth systems, see section entitled Earth Systems elsewhere in this document.
NOTE: Screened 120 impedance cable specified for use with CAN must be used for the
CAN links.
DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable
suitable for CAN use (DSE part number 016-030).

Installation
Page 19 of 36
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3.2.1 EARTH SYSTEMS
3.2.1.1 NEGATIVE EARTH
The typical wiring diagrams located within this document show connections for a negative earth
system (the battery negative connects to Earth).
3.2.1.2 POSITIVE EARTH
When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the
following points must be followed:
Follow the typical wiring diagram as normal for all sections except the earth points.
All points shown as Earth on the typical wiring diagram should connect to battery negative (not
earth).
3.2.1.3 FLOATING EARTH
Where neither the battery positive or battery negative terminals are connected to earth the following
points must to be followed:
Follow the typical wiring diagram as normal for all sections except the earth points.
All points shown as Earth on the typical wiring diagram should connect to battery negative (not
earth).

Installation
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3.2.2 TYPICAL ARRANGEMENT OF CAN LINK
NOTE: For further details of module configuration, refer to DSE Publication: 057-299
DSEE050 Configuration Suite PC Software Manual.
NOTE: Screened 120 impedance cable specified for use with CAN must be used for the
CAN connection.
DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable
suitable for CAN use (DSE part number 016-030)
NOTE: A termination resistor MUST be fitted to the first and last unit on the CAN link.
An internal 120 Ωtermination resistor is fitted. This is configurable by DSE Configuration Suite
PC Software.