DeLonghi KENWOOD KCL95 Series User manual

KCL95 Series
Disassembly procedures

Disassembly guideline
•If Gearbox to be replaced, start with page 3
•If Motor to be replaced, start with page 13
•If other components to be replaced, start with page 13
2

1.Remove the SSO (slow speed outlet) cover
2.Remove HSO (high speed outlet) cover
3
2
REMOVING THE HEAD
1

Unfasten the 3 screws retaining
the spigot.
Remove the spigot and spigot
plate.
PH2 driver to remove screws.
4
REMOVING THE HEAD

Unfasten the 3 screws under the
spigot plate. This will release the
top cover assembly.
PH2 driver to remove screws.
5
REMOVING THE HEAD

1. Lift the head and unfasten the head underside screws.
Head underside screws T15 driver.
6
1
REMOVING THE HEAD

1. Remove top cover by pulling casting up from the rear of the machine pivoting on the slow speed outlet
end.
2. Once casting is released from the rear, push on the rear to free the casting from the slow speed outlet
before lifting up.
7
RearFront
REMOVING THE HEAD

1. Remove top cover
NOTE: Unplug the interlock wiring loom
8
REMOVING THE HEAD

9
REMOVING THE GEARBOX
1.Remove motor washer (yellow). Unfasten the 3 screws (red) to remove the belt and motor
mount (blue).
NOTE: Red screws hold the motor. When removed, the motor will be no longer supported and
can fall inside the product.

10
REMOVING THE GEARBOX
1.Unfasten the 4 screws (green) to remove the gearbox
(10mm spanner )
2. Remove rear spacer
3. Remove the head underside and unplug reed switch
3
1
2

11
1
REMOVING THE HEAD
1. Remove the planet hub cover. Push the spanner energetically in an anti-clockwise direction to undo the
nut (8mm spanner). If difficult, use stall plug KW716134 to stall the Slow Speed Outlet.
2. Remove the planet hub (if difficult, insert tool such as Stir tool or K-Beater and pull to remove –pic. 2 & 3)
2
3

1. Lift the whole gearbox slightly and push
towards the front of the machine.
Upon reassembly the head underside will need
to be assembled along with the gearbox to
allow correct spacing.
12
REMOVING THE GEARBOX

1. Place the machine upside down on a flat surface. To avoid scratches, put a cloth under the machine.
2. Remove 4 feet (red) and 6x T20 screws (yellow).
13
REMOVING THE BASE

1.Lift the induction PCB housing.
2.Remove the connectors:
2.1 Induction coil connectors
2.2 Induction coil NTC & FAN power
2.3 Induction power (AC in)
14
REMOVING THE INDUCTION PCB
1
2

1. Remove the screws holding the Induction PCB to get access to the induction PCB and Fan
15
REMOVING THE INDUCTION PCB

16
INTERNAL WIRING LOOMS
Picture below shows the wiring connections with Induction PCB removed

1.Unplug the NTC from the PCBA (yellow)
2.Unfasten the 3 screws and 6 washers circled (red)
3.Remove the induction coil.
17
REMOVING THE INDUCTION COIL

18
REMOVING WEIGHING CELLS
1. Undo 6 screws indicated below and then remove the weighing cells (to be replaced as set)

19
REMOVING ON/OFF SWITCH
1. Disconnect the cables by pressing the terminals and pulling it out (note the connectors positions):
1. Live_mains->switch, 2. Live_switch->main PCB,
3. Neutral_mains->switch, 4. Neutral_switch->main PC
2. Press the switch and pull it out (pic. 2&3)
1
2 3

20
REMOVING MAIN PCB
1. Remove the Weighing PCB mount by undoing the highlighted screw (pic. 1)
2. Disconnect all the wires from Main PCB and Weighing PCB (pic. 2)
1
2