DeLonghi KENWOOD KVC7000 Series Manual

KVC7000 & KVL8000 series
Disassembly procedures

Task Slides to Follow
PCB:
Main PCB 3, 4, 5, 6
Control Knob Assembly:
Control knob assembly 3, 4, 5, 6, 7, 8
Hinge Lever / Hinge Lock / Hinge Pin: 3, 4, 5, 6, 7, 8, 9
Body Cover / Head Release Latch:
Body cover 3, 4, 5, 6, 7, 8, 9, 10, 12
Head release latch 3, 4, 5, 6, 7, 8, 9, 10
Gearbox / Motor / Planet Hub:
Gearbox and motor assembly 3, 4, 5, 6, 7, 8, 9, 10, 12, 13, 14, 15, 16, 18, 20
Planet hub assembly 3, 4, 5, 6, 7, 8, 9, 10, 12, 13, 14, 15
High Speed Outlet:
Spigot and spigot seat plate 11
2

Unfasten the four screws where
indicated.
Remove the PCB cover.
3

Disconnect all of the connectors,
which are circled.
NOTE: Ensure you take note of
how the cables are clamped in
the red circles, this is important
when reassembling.
4

Unfasten the five screws where
indicated.
Lift off PCB and housing.
Remove cable guide & power
cable.
5

Unfasten the four screws where
indicated, and you can then lift off
the PCB assembly from it’s
housing.Ensure you are using
suitable ESD precautions.
6

Release the motor cable from the
cable guide.
This will reveal a screw
underneath to allow removal of
the speed controller.
7

To remove the control knob
assembly, remove the four TX20
screws indicated.
Lift the head up to allow space to
push the speed controller out.
The control knob assembly can
then be removed by feeding it
through it ’s hole in the pedestal
from the inside to the out.
8

1. Remove the ‘E’ clip circled from the hinge pin.
2. Then remove the hinge pin by pushing on the
shoulder, using a flat bladed screwdriver. As
pictured.
3. Once the hinge pin has been removed, the
pedestal can be lifted away.
9
1.
2.

With the pedestal separated, you
can now take out the head
release assy and latch assembly.
Unfasten the three indicated
screws with a yellow arrow to
remove the latch assembly.
Unfasten the two indicated
screws with a red arrow to
remove the head release assy.
10

Unfastening the three indicated
screws will allow you to lift off
(high-speed) spigot, and the
spigot seat plate from the top
cover assembly.
11

1. Unfasten the four screws to release the body shaped cover.
Remove the body shaped cover to allow access to the motor and
chassis.
12

1. Remove the small screw indicated.
2. Push the air vent away from the
machine to release and remove.
13

Unfasten the four screws where
indicated.
This will release the chassis
from the body casting.
Next remove the body casting.
14

1. Remove the planet hub nut.
(8mm spanner) and remove the
planet hub & cover.
2. Unfasten two TX20 to release
the head undercover.
3. Remove head undercover.
NOTE – There are wires
attached to the head
undercover, REMOVE WITH
CARE.
15
2
1

Cut the cable ties that are securing
the light guide wires.
Make a note of these as during
reassembly they will need to be re-
cable tied.
Remove the head undercover
completely.
Lift the chassis out of the top casting.
16

Unfasten the four screws indicated
holding the capacitive button in
place.
Push from outside to in, to release
the button from the casting.
17

To remove the motor assembly
from the chassis and gearbox
assembly:
(1) Remove the washer from the
small pulley.
(2) Lift off the drive belt
(3) Lift of the shedder ring
(4) Unfasten the three circled
motor retaining screws
18

Unfasten the indicated screw to
remove the head release latch
plate.
19

Unfasten the three bolts where
indicated, and you can then lift off
the gearbox assembly from the
chassis.
20