Delta CP2000 Series User manual
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www.deltaww.com
DELTA_IA-MDS_VFD-CP2000_UM_EN_20171128
I
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER
AC input power must be disconnected before any wiring to the AC motor drive is
made.
Even if the power has been turned off, a charge may still remain in the DC-link
capacitors with hazardous voltages before the POWER LED is OFF. Please do not
touch the internal circuit and components.
There are highly sensitive MOS components on the printed circuit boards. These
components are especially sensitive to static electricity. Please do not touch these
components or the circuit boards before taking anti-static measures.
Never reassemble internal components or wiring.
Ground the AC motor drive using the ground terminal. The grounding method must
comply with the laws of the country where the AC motor drive is to be installed.
DO NOT install the AC motor drive in a place subjected to high temperature, direct
sunlight and inflammables.
CAUTION
Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to
the AC mains circuit power supply.
The rated voltage of the AC motor drive must be ≤ 240V for 230 series, and ≤ 480V
for 460 series and the current should be less than 5000A RMS (40HP (30kW) should
be less than 10000A RMS).
Only qualified persons are allowed to install, wire and maintain the AC motor drives.
Even if the 3-phase AC motor is stop, a charge may still remain in the main circuit
terminals of the AC motor drive with hazardous voltages.
The performance of electrolytic capacitor will degrade if it is not charged for a long
time. It is recommended to charge the drive which is stored in no charge condition
every 2 years for 3~4 hours to restore the performance of electrolytic capacitor in the
motor drive. Note: When power up the motor drive, use adjustable AC power source
(ex. AC autotransformer) to charge the drive at 70%~80% of rated voltage for 30
minutes (do not run the motor drive). Then charge the drive at 100% of rated voltage
for an hour (do not run the motor drive). By doing these, restore the performance of
electrolytic capacitor before starting to run the motor drive. Do NOT run the motor
drive at 100% rated voltage right away.
Pay attention to the following when transporting and installing this package (including
wooden crate, wood stave and carton box)
1. If you need to sterilize, deworm the wooden crate or carton box, please do not
use steamed smoking sterilization or you will damage the VFD. The warranty
does not covered VFD damaged by steamed smoking sterilization.
2. Please use other ways to sterilize or deworm.
3. You may use high temperature to sterilize or deworm. Leave the packaging
materials in an environment of over 56ºC for 30 minutes.
Connect the drive to a 3-phase three-wire or 3-phase four-wire Wye system to
comply with UL standards.
II
Since the leakage current of the motor drive is higher than 3.5 mA a.c. or 10 mA d.c.,
the minimum specification of grounding protection must comply with the laws of the
country where the AC motor drive is to be installed, or grounding based on
IEC61800-5-1.
NOTE
For a detailed explanation of the product specifications, the cover or the safety shields will be disassembled on
some pictures or graphics. When the product is put to operation, please install the top cover and safety shield
and ensure correct wiring. Refer to the manual to ensure safe operation.
The figures in this instruction are for reference only, they may be slightly different from your actual drive, but it
will not affect your customer rights.
The content of this manual may be revised without prior notice. Please consult our distributors or download the
most updated version at http://www.delta.com.tw/industrialautomation
III
Table of Contents
CHAPTER 1 INTRODUCTION .......................................................................................................... …..1-1
1-1 Nameplate Information…………………………………………………………….………………….1-2
1-2 Model Name……………………………………………………………………………………………1-3
1-3 Serial Number………………………………………………………………………………………….1-3
1-4 Apply After Service by Mobile Device……………………………………………………………….1-4
1-5 RFI Jumper………………………………………………………………………………………..…1-5
1-6 Dimensions…………………………………………………………………………………………….1-9
CHAPTER 2 INSTALLATION ................................................................................................................ 2-1
CHAPTER 3 UNPACKING ...................................................................................................................... 3-1
3-1 Unpacking…………………………………..........……………………………………………………3-2
3-2 The Lifting Hook…………………………………………………………………………………...…3-14
CHAPTER 4 WIRING .............................................................................................................................. 4-1
4-1 System Wiring Diagram…………………………………………………………………………..…..4-3
4-2 Wiring…………………………………………………………………………………………………...4-4
CHAPTER 5 MAIN CIRCUIT TERMINALS ........................................................................................... 5-1
5-1 Main Circuit Diagram……………..............................................................................................5-4
5-2 Specifications of Main Circuit Terminals....................................................................................5-7
CHAPTER 6 CONTROL TERMINALS .................................................................................................... 6-1
6-1 Remove the Cover for Wiring...................................................................................................6-4
6-2 Specifications of Control Terminal…………..............................................................................6-6
6-3 Remove the Terminal Block......................................................................................................6-8
CHAPTER 7 OPTIONAL ACCESSORIES .............................................................................................. 7-1
7-1 Brake Resistors and Brake Units Selection Chart.....................................................................7-2
7-2 Non-fuse Circuit Breaker...........................................................................................................7-8
7-3 Fuse Specification Chart ........................................................................................................7-10
7-4 AC/DC Reactor.......................................................................................................................7-12
7-5 Zero Phase Reactor................................................................................................................7-37
7-6 EMC Filter...............................................................................................................................7-40
7-7 Digital Keypad.........................................................................................................................7-52
7-8 Panel Mounting.................….................................................................................................7-56
7-9 Conduit Box Kit.......................................................................................................................7-58
7-10 Fan Kit..................................................................................................................................7-66
7-11 Flange Mounting Kit .............................................................................................................7-82
7-12 USB/RS-485 Communication Interface IFD6530..…............................................................7-98
IV
CHAPTER 8 OPTION CARDS…………………………………………………………………………………. 8-1
8-1 Option Card Installation............................................................................................................8-2
8-2 EMC-D42A (I/O Extension Card)..............................................................................................8-9
8-3 EMC-D611A (I/O Extension Card).............................................................................................8-9
8-4 EMC-R6AA (Relay Extension Card)........................................................................................8-10
8-5 CMC-MOD01 (Communication Extension Card).....................................................................8-11
8-6 CMC-PD01 (Communication Extension Card)........................................................................8-15
8-7 CMC-DN01 (Communication Extension Card)........................................................................8-17
8-8 CMC-EIP01.............................................................................................................................8-20
8-9 EMC-COP01 (Communication Extension Card).....................................................................8-25
8-10 EMC-BPS01 (24V Power Extension Card)...........................................................................8-26
8-11 Delta Standard Fieldbus Cables………………………………………………………………….8-27
CHAPTER 9 SPECIFICATIONS ............................................................................................................. 9-1
9-1 230V Series……………………………………............................................................................9-2
9-2 460V Series…………………………………................................................................................9-3
9-3 575V Series…………………………………................................................................................9-6
9-4 690V Series…………………………………................................................................................9-7
9-5 Environment for Operation, Storage and Transportation………………………….....................9-10
9-6 Specification for Operation Temperature and Protection Level……........................................9-11
9-7 Derating of Ambient Temperature and Altitude……………………….....................................9-12
CHAPTER 10 DIGITAL KEYPAD ......................................................................................................... 10-1
10-1 Descriptions of Digital Keypad …………………………………..............................................10-2
10-2 Function of Digital Keypad KPC-CC01.................................................................................10-5
10-3 TPEditor Installation Instruction .........................................................................................10-20
10-4 Fault Code Description of Digital Keypad KPC-CC01.........................................................10-29
10-5 Unsupported Functions when using TPEditior on KPC-CC01 Keypad...............................10-33
CHAPTER 11 SUMMARY OF PARAMETERS ..................................................................................... 11-1
00 Drive Parameters…………………………………………………………………………...………..11-1
01 Basic Parameters………………………………………………………………………………….…11-8
02 Digital Input/ Output Parameters…………………………………………………………….……11-12
03 Analog Input/ Output Parameters…………………………………………………………………11-17
04 Multi-step Speed Parameters………………………………………………………………..……11-21
05 Motor Parameters…………………………………………………………………………………..11-22
06 Protection Parameters……………………………………………………………………………..11-25
07 Special Parameters……………………………………………………………………………...…11-32
08 High-function PID Parameters…………………………………………………………………….11-34
09 Communication Parameters………………………………………………………………………11-35
10 PID Control Parameters…………………………………………………………………………...11-40
11 Advanced Parameters………………………………………………………………………..……11-41
V
12 PUMP Parameters…………………………………………………………………………………11-42
13 Application Parameters by Industry...…………………………………………………………….11-43
CHAPTER 12 DESCRIPTIONS OF PARAMETER SETTING .............................................................. 12-1
12-1 Descriptions of Parameter Setting…………………………………………………………12.1-00-1
00 Drive Parameters……………………………………………………………………………12.1-00-1
01 Basic Parameters……………………………………………………………………………12.1-01-1
02 Digital Input/ Output Parameters…………………………………………………………..12.1-02-1
03 Analog Input/ Output Parameters………………………………………………………….12.1-03-1
04 Multi-step Speed Parameters………………………...……………………………….…...12.1-04-1
05 Motor Parameters………………………………………………………………………...…12.1-05-1
06 Protection Parameters……………………………………………………………………...12.1-06-1
07 Special Parameters…………………………………………………………………………12.1-07-1
08 High-function PID Parameters……………………………………………………………..12.1-08-1
09 Communication Parameters……………………………………………………………….12.1-09-1
10 Speed Feedback Control Parameters…………………………………………………….12.1-10-1
11 Advanced Parameters………………………………………………………………………12.1-11-1
12 PUMP Parameters……………………………………………………………………….….12.1-12-1
13 Application Parameters by Industry……………………………………………………….12.1-13-1
12-2 Adjustment & Application………………………………………………………………………..12.2-1
CHAPTER 13 WARNING CODES ........................................................................................................ 13-1
CHAPTER 14 FAULT CODES AND DESCRIPTIONS .......................................................................... 14-1
CHAPTER 15 CANOPEN OVERVIEW ................................................................................................. 15-1
15-1 CANopen Overview……………………................................................................................. 15-3
15-2 Wiring for CANopen………………………............................................................................. 15-6
15-3 CANopen Communication Interface Description……………................................................ 15-7
15-4 CANopen Supporting Index ……....................................................................................... 15-16
15-5 CANopen Fault Code ………………………........................................................................ 15-22
15-6 CANopen LED Function……………................................................................................... 15-30
CHAPTER 16 PLC FUNCTION APPLICATIONS ................................................................................. 16-1
16-1 PLC Summary……………………......................................................................................... 16-2
16-2 Notes Before PLC Use…………….................................................................................... 16-3
16-3 Turn On…………….......................…………......................................................................... 16-5
16-4 Basic Principles of PLC Ladder Diagrams......................................................................... 16-16
16-5 Various PLC Device Functions……………....................................................................... 16-27
16-6 Introduction to the Command Window............................................................................... 16-42
16-7 Error Display and Handling.............................................................................................. 16-121
16-8 CANopen Master Control Applications............................................................................. 16-122
16-9 Explanation of Various PLC Speed Mode Controls………………………………..............16-135
16-10 Internal Communications Main Node Control................................................................. 16-137
VI
16-11 Modbus Remote IO Control Applications (use MODRW)............................................... 16-141
16-12 Calendar Functions…………………………………………………………………………..16-148
CHAPTER 17 INTRODUCTION TO BACnet ....................................................................................... 17-1
CHAPTER 18 SAFE TORQUE OFF FUNCTION ................................................................................. 18-1
APPENDIX A. PUBLICATION HISTORY ................................................................................................ A-1
Application Control Board: V2.03
Keypad: V1.10
Chapter 1 IntroductionCP2000
1-1
Chapter 1 Introduction
1-1 Nameplate Information
1-2 Model Name
1-3 Serial Number
1-4 Apply After Service by Mobile Device
1-5 RFI Jumper
1-6 Dimensions
Chapter 1 IntroductionCP2000
1-2
Receiving and Inspection
After receiving the AC motor drive, please check for the following:
1. Please inspect the unit after unpacking to ensure it was not damaged during shipment. Make sure
that the part number printed on the package corresponds with the part number indicated on the
nameplate.
2. Make sure that the mains voltage is within the range as indicated on the nameplate. Please install
the AC motor drive according to this manual.
3. Before applying the power, please make sure that all devices, including mains power, motor, control
board and digital keypad, are connected correctly.
4. When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2,
T/L3” and output terminal “U/T1, V/T2, W/T3” are correct to prevent damage to the drive.
5. When power is applied, select the language and set parameters via the digital keypad (KPC-CC01).
When executing a trial run, please begin with a low speed and then gradually increase the speed
until the desired speed is reached.
1-1 Nameplate Information:
Chapter 1 IntroductionCP2000
1-3
1-2 Model Name:
1-3 Serial Number:
Chapter 1 IntroductionCP2000
1-4
1-4 Apply After Service by Mobile Device
1-4-1 Location of Service Link Label
Frame A~H
Service link label (Service Label) will be pasted on the upper-right corner of the side where
keypad is installed on the case body, as below drawing shown:
1-4-2 Service Link Label
Scan QR Code to apply
1. Find out the QR code sticker (as above shown).
2. Using a Smartphone to run a QR Code reader APP.
3. Point your camera to the QR Code. Hold your camera steady so that the QR code comes into
focus.
4. Access the Delta After Service website.
5. Fill your information into the column marked with an orange star.
6. Enter the CAPTCHA and click “Submit” to complete the application.
Cannot find out the QR Code?
1. Open a web browser on your computer or smart phone.
2. Key in https://service.deltaww.com/ia/repair in address bar and press enter
3. Fill your information into the columns marked with an orange star.
4. Enter the CAPTCHA and click “Submit” to complete the application.
Chapter 1 IntroductionCP2000
1-5
1-5 RFI Jumper
(1) In the drive there are Varistor / MOVs, which are connected from phase to phase and from phase to
ground, to protect the drive against mains surges or voltage spikes.
Because the Varistors / MOVs from phase to ground are connected to ground via the RFI jumper, the
protection will be ineffective when the RFI jumper is removed.
(2) In the models with built-in EMC filter the RFI jumper connects the filer capacitors to ground to form a
return path for high frequency noise to isolate the noise from contaminating the mains power.
Removing the RFI jumper strongly reduces the effect of the built-in EMC filter.
(3) Although a single drive complies with the international standards for leakage current, an installation
with several drives with built-in EMC filter can trigger the RCD. Removing the RFI jumper helps, but
the EMC performance of each drive would is no longer guaranteed.
Frame A~C
Screw Torque: 8~10kg-cm / [6.9~8.7 lb -in.] / [0.8~1.0 Nm]
Loosen the screws and remove the MOV-PLATE. Fasten the screws back to the original position after
MOV-PLATE is removed.
Chapter 1 IntroductionCP2000
1-6
Frame D0~H
Remove the MOV-PLATE by hands, no screws need to be loosen
Isolating main power from ground:
When the power distribution system of the drive is a floating ground system (IT) or an asymmetric ground
system (TN), the RFI Jumper must be removed. Removing the RFI Jumper disconnects the internal
capacitors from ground to avoid damaging the internal circuits and to reduce the ground leakage current.
Chapter 1 IntroductionCP2000
1-7
Important points regarding ground connection
To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the
drive must be properly grounded during installation.
The diameter of the cables must comply with the local safety regulations.
The shield of shielded cables must be connected to the ground of the drive to meet safety regulations.
The shield of shielded power cables can only be used as the ground for equipment when the
aforementioned points are met.
When installing more drives, do not connect the grounds of the drives in series but connect each drive
to ground via one single point.
Pay particular attention to the following points:
Do not remove the RFI jumper while the power is on.
Removing the RFI jumper will also disconnect the built-in EMC filter capacitors. Compliance with the
EMC specifications is no longer guaranteed.
The RFI jumper may not be removed if the mains power is a grounded power system.
The RFI jumper must be removed while conducting high voltage insulation tests. When conducting a
high voltage insulation test to the entire facility, the mains power and the motor must be disconnected
if the leakage current is too high.
Floating Ground System (IT Systems)
A floating ground system is also called an IT system, an ungrounded system, or a high
impedance/resistance (greater than 30 Ω) grounded system.
Disconnect the RFI Jumper.
Check whether there is excess electromagnetic radiation affecting nearby low-voltage circuits.
In some situations, the transformer and cable naturally provide enough suppression. If in doubt, install
an extra electrostatic shielded cable on the power supply side between the main circuit and the
control terminals to increase security.
Do not install an external EMC filter. The EMC filter is connected to ground through the filter
capacitors, thus connecting power input to ground. This is very dangerous and can easily damage the
drive.
Asymmetric Ground System (Corner Grounded TN Systems)
Caution: Do not cut the RFI jumper while the input terminal of the AC motor drive carries power.
In the following four situations, the RFI jumper must be removed. This is to prevent the system from
grounding through the RFI capacitor, damaging the AC motor drive.
Chapter 1 IntroductionCP2000
1-8
RFI jumper must be removed
1 Grounding at a corner in a triangle configuration
L2
L3
L
1
2 Grounding at a midpoint in a polygonal
configuration
L2
L3
L
1
3 Grounding at one end in a single-phase
configuration
L
1
N
4 No stable neutral grounding in a three-phase
autotransformer configuration
L
1
L2
L3
L1
L2
L3
RFI jumper can be used
Internal grounding through RFI capacitors, which reduce
electromagnetic radiation. In a symmetrically grounding
power system with higher EMC requirements, an EMC
filter can be installed. As a reference, the diagram on the
right is a symmetrical grounding power system.
L2
L3
L
1
Chapter 1 IntroductionCP2000
1-9
1-6 Dimensions
Frame A
VFD007CP23A-21; VFD015CP23A-21; VFD022CP23A-21; VFD037CP23A-21; VFD055CP23A-21;
VFD007CP43A-21; VFD015CP43B-21; VFD022CP43B-21; VFD037CP43B-21; VFD040CP43A-21;
VFD055CP43B-21; VFD075CP43B-21; VFD007CP4EA-21; VFD015CP4EB-21; VFD022CP4EB-21;
VFD037CP4EB-21; VFD040CP4EA-21; VFD055CP4EB-21; VFD075CP4EB-21; VFD015CP53A-21;
VFD022CP53A-21; VFD037CP53A-21
Unit: mm [inch]
Frame W H D W1 H1 D1* S1 Φ1 Φ2 Φ3
A 130.0
[5.12] 250.0
[9.84] 170.0
[6.69] 116.0
[4.57] 236.0
[9.29] 45.8
[1.80] 6.2
[0.24] 22.2
[0.87] 34.0
[1.34] 28.0
[1.10]
D1*: Flange mounting
Chapter 1 IntroductionCP2000
1-10
Frame B
VFD075CP23A-21; VFD110CP23A-21; VFD150CP23A-21; VFD110CP43B-21; VFD150CP43B-21;
VFD185CP43B-21; VFD110CP4EB-21; VFD150CP4EB-21; VFD185CP4EB-21; VFD055CP53A-21;
VFD075CP53A-21; VFD110CP53A-21; VFD150CP53A-21
Detail A (Mounting Hole)
Detail B (Mounting Hole)
See Detail A
See Detail B
Unit: mm [inch]
Frame W H D W1 H1 D1* S1 Φ1 Φ2 Φ3
B 190.0
[7.48] 320.0
[12.60] 190.0
[7.48] 173.0
[6.81] 303.0
[11.93] 77.9
[3.07] 8.5
[0.33] 22.2
[0.87] 34.0
[1.34] 43.8
[1.72]
D1*: Flange mounting
Chapter 1 IntroductionCP2000
1-11
Frame C
VFD185CP23A-21; VFD220CP23A-21; VFD300CP23A-21; VFD220CP43A-21; VFD300CP43B-21;
VFD370CP43B-21; VFD220CP4EB-21; VFD300CP4EB-21; VFD370CP4EB-21; VFD185CP63A-21;
VFD220CP63A-21; VFD300CP63A-21; VFD370CP63A-21
Detail A (Mounting Hole)
Detail B (Mounting Hole)
See Detail A
See Detail B
Unit: mm [inch]
Frame W H D W1 H1 D1* S1 Φ1 Φ2 Φ3
C 250.0
[9.84] 400.0
[15.75] 210.0
[8.27] 231.0
[9.09] 381.0
[15.00] 92.9
[3.66] 8.5
[0.33] 22.2
[0.87] 34.0
[1.34] 50.0
[1.97]
D1*: Flange mounting
Chapter 1 IntroductionCP2000
1-12
Frame D
D0-1: VFD450CP43S-00; VFD550CP43S-00
S1S1
DETAIL A
(MOUNTING HOLE) DETAIL B
(MOUNTING HOLE)
W
W1
H1
H2
SEE DETAIL A
SEE DETAIL B
D
D1
S2
D2
H3
Unit: mm [inch]
Frame W H1 D W1 H2 H3 D1* D2 S1 S2
D0-1 280.0
[11.02] 500.0
[19.69] 255.0
[10.04] 235.0
[9.25] 475.0
[18.70] 442.0
[17.40] 94.2
[3.71] 16.0
[0.63] 11.0
[0.43] 18.0
[0.71]
D1*: Flange mounting
Chapter 1 IntroductionCP2000
1-13
Frame D
D0-2: VFD450CP43S-21; VFD550CP43S-21
W
W1
H
H1
H2
SEE DETAIL A
SEE DETAIL B
D
D1
S2
D2
H3
S1
S1
DETAIL A
(MOUNTING HOLE) DETAIL B
(MOUNTING HOLE)
1
2
3
3
2
1
Unit: mm [inch]
Frame W H D W1 H1 H2 H3 D1* D2 S1 S2 Φ1 Φ2 Φ3
D0-2 280.0
[11.02] 614.4
[24.19] 255.0
[10.04] 235.0
[9.25] 500.0
[19.69] 475.0
[18.70] 442.0
[17.40] 94.2
[3.71] 16.0
[0.63] 11.0
[0.43] 18.0
[0.71] 62.7
[2.47] 34.0
[1.34] 22.0
[0.87]
D1*: Flange mounting
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