Delta CT2000 Series User manual

Delta Textile Vector Control Drive
CT2000 Series User Manual
www.deltaww.com
Delta Textile Vector Control Drive CT2000 Series User Manual
Industrial Automation Headquarters
Delta Electronics, Inc.
Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan City,
Taoyuan County 33068, Taiwan
TEL: [phone] / FAX: [phone]
Asia
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3
1688 Jiangxing East Road,
Wujiang Economic Development Zone
Wujiang City, Jiang Su Province,
People's Republic of China (Post code: 215200)
TEL: [phone] / FAX: [phone]
Delta Greentech (China) Co., Ltd.
238 Min-Xia Road, Pudong District,
ShangHai, P.R.C.
Post code : 201209
TEL: [phone] / FAX: [phone]
Delta Electronics (Japan), Inc.
Tokyo Ofce
2-1-14 Minato-ku Shibadaimon,
Tokyo 105-0012, Japan
TEL: [phone] / FAX: [phone]
Delta Electronics (Korea), Inc.
1511, Byucksan Digital Valley 6-cha, Gasan-dong,
Geumcheon-gu, Seoul, Korea, 153-704
TEL: [phone] / FAX: [phone]
Delta Electronics Int’l (S) Pte Ltd
4 Kaki Bukit Ave 1, #05-05, Singapore 417939
TEL: [phone] / FAX: [phone]
Delta Electronics (India) Pvt. Ltd.
Plot No 43 Sector 35, HSIIDC
Gurgaon, PIN 122001, Haryana, India
TEL : [phone] / FAX : [phone]
Americas
Delta Products Corporation (USA)
Raleigh Ofce
P.O. Box 12173,5101 Davis Drive,
Research Triangle Park, NC 27709, U.S.A.
TEL: [phone] / FAX: [phone]
Delta Greentech (Brasil) S.A
Sao Paulo Ofce
Rua Itapeva, 26 - 3° andar Edicio Itapeva One-Bela Vista
01332-000-São Paulo-SP-Brazil
TEL: [phone] / FAX: [phone]
Europe
Delta Electronics (Netherlands) B.V.
Eindhoven Ofce
De Witbogt 20, 5652 AG Eindhoven, The Netherlands
TEL: [phone] / FAX: [phone]
*We reserve the right to change the information in this catalogue without prior notice.
PLC1.ir

I
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGE
R
AC input power must be disconnected before any wiring to the AC motor drive is made.
Even if the power has been turned off, a charge may still remain in the DC-link capacitors
with hazardous voltages before the POWER LED is OFF. Please do not touch the internal
circuit and components.
There are highly sensitive MOS components on the printed circuit boards. These
components are especially sensitive to static electricity. Please do not touch these
components or the circuit boards before taking anti-static measures. Never reassemble
internal components or wiring.
Ground the AC motor drive using the ground terminal. The grounding method must comply
with the laws of the country where the AC motor drive is to be installed.
DO NOT install the AC motor drive in a place subjected to high temperature, direct
sunlight and inflammables.
CAUTION
Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to the
AC mains circuit power supply.
Only qualified persons are allowed to install, wire and maintain theAC motor drives.
Even if the 3-phase AC motor is stop, a charge may still remain in the main circuit
terminals of the AC motor drive with hazardous voltages.
If the AC motor drive is stored in no charge condition for more than 3 months, the
ambient temperature should not be higher than 30 °C. Storage longer than one year is
not recommended, it could result in the degradation of the electrolytic capacitors.
The performance of electrolytic capacitor will degrade if it is not charged for a long time.
It is recommended to charge the drive which is stored in no charge condition every 2
years for 3~4 hours. NOTE: When the AC motor drive is in charge condition, it should
supply 70~80% of rated voltage by using variable AC power (ex. AC autotransformer) for
30 minutes first (don’t operate it), and then provide rated voltage for 1 hour (still don’t
operate it), to make electrolytic capacitor revive and start operating. Do not provide rated
voltage to operate the drive directly.
Pay attention to the following when transporting and installing this package (including
wooden crate, wood stave and carton box)
1. If you need to sterilize, deworm the wooden crate or carton box, please do not use
steamed smoking sterilization or you will damage the VFD.
2. Please use other ways to sterilize or deworm.
3. You may use high temperature to sterilize or deworm. Leave the packaging
materials in an environment of over 56℃for 30 minutes.
4. It is strictly forbidden to use steamed smoking sterilization. The warranty does
not covered VFD damaged by steamed smoking sterilization.
Type of electrical supply system (3WYE) to which the drive shall be connected.
NOTE
The content of this manual may be revised without prior notice. Please consult our distributors or download the most u
pdated version at http://www.deltaww.com/services/DownloadCenter2.aspx?secID=8&pid=2&tid=0&itemID=&typeID=1&downl
oadID=&title=&dataType=&check=0&hl=en-US&CID=06

II
Table of Contents
Chapter 1 Introduction .............................................................................................................. 1-1
Chapter 2 Installation .............................................................................................................. 2-1
Chapter 3 Unpacking ................................................................................................................ 3-1
Chapter 4 Wiring ....................................................................................................................... 4-1
Chapter 5 Main Circuit Terminals ............................................................................................ 5-1
Chapter 6 Control Terminals ..................................................................................................... 6-1
Chapter 7 Optional Accessories................................................................................................ 7-1
Chapter 8 Option Cards ............................................................................................................ 8-1
Chapter 9 Specification ............................................................................................................. 9-1
Chapter 10 Digital Keypad ...................................................................................................... 10-1
Chapter 11 Summary of Parameters ...................................................................................... 11-1
Chapter 12 Descriptions of Parameter Settings ...................................................................... 12-1
Chapter 13 Warning Codes .................................................................................................... 13-1
Chapter 14 Fault Codes and Descriptions .............................................................................. 14-1
Chapter 15 CANopen Overview .............................................................................................. 15-1
Chapter 16 PLC Function ....................................................................................................... 16-1
Chapter 17 How to Select the Right AC Motor Drive .............................................................. 17-1
Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives ....................... 18-1
Cha0ter 19 EMC Standard Installation Guide……………………………………………………...19-1
Appendix A. Publication History………………………………………………………………………A-1
Application Control Board: V1.3
Keypad: V1.10

Chapter 1 IntroductionCT2000 Series
1-1
Chapter 1 Introduction
Receiving and Inspection
After receiving the AC motor drive, please check for the following:
1. Please inspect the unit after unpacking to assure it was not damaged during shipment. Make sure
that the part number printed on the package corresponds with the part number indicated on the
nameplate.
2. Make sure that the voltage for the wiring lie within the range as indicated on the nameplate. Please
install the AC motor drive according to this manual.
3. Before applying the power, please make sure that all the devices, including power, motor, control
board and digital keypad, are connected correctly.
4. When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2,
T/L3” and output terminals”U/T1, V/T2, W/T3” are correct to prevent drive damage.
5. When power is applied, select the language and set parameter groups via the digital keypad
(KPC-CC01). When executes trial run, please begin with a low speed and then gradually increases
the speed untill the desired speed is reached.
Nameplate Information
AC Drive Model
Input Voltage/Current
Output Voltage Current/
Frequency Range
Firmware Version
Certifications
Serial Number
INPUT :
OUT PUT :
FR E QUE NCY RAN GE :
750T3E FJT 1436 0001
DALTA ELECTRON ICS. INC.
MADE IN xxxx xxxx
Enclosure Type (IPXX)
108z
z 144
144
V115A100A
V105 A 84 A100

Chapter 1 IntroductionCT2000 Series
1-2
Model Name
V
F
D
7
5
0CT 4
3
F
00
A
6
Serial Number

Chapter 1 IntroductionCT2000 Series
1-3
RFI Jumper
RFI Jumper: The AC motor drive may emit the electrical noise. The RFI jumper can enable internal filter to
suppress the interference (Radio Frequency Interference) on the power line.
Frame B~C Screw Torque: 8~10kg-cm(6.9-8.7 lb -in.)
Loosen the screws and remove the RFI jumper. Fasten the screws back to the original position
after RFI jumper is removed.
Frame D
Remove the RFI jumper by hands, no screws need to be loosen.

Chapter 1 IntroductionCT2000 Series
1-4
Main power isolated from earth:
When the power distribution system of the AC motor drive is a floating ground system (IT) or an
asymmetric ground system (TN), the RFI jumper must be removed. After removing RFI jumper, cuts off
the internal RFI capacitor (filter capacitor) between the system's frame and the central circuits to avoid
damaging the central circuits and (according to IEC 61800-3) reduce the ground leakage current.
Important points regarding ground connection
To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the AC
motor drive must be properly grounded during installation.
The diameter of the cables must meet the size specified by safety regulations.
The earthing cable must be connected to the ground of the AC motor drive to meet safety regulations.
The earthing cable can only be used as the ground for equipment when the aforementioned points are
met.
When installing multiple sets of AC motor drive, do not connect the grounds of the AC motor drive in
series. As shown below
Best wiring setup for ground wires
Ground terminal
Pay particular attention to the following points:
After turning on the main power, do not remove the RFI jumper while the power is on.
Make sure the main power is turned off before removing the RFI jumper.
Removing the RFI jumper will also cut off the conductivity of the capacitor. Gap discharge may occur
once the transient voltage exceeds 1000V.
If the RFI jumper is removed, there will no longer be reliable electrical isolation. In other words, all
controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation. Also,
when the internal RFI capacitor is cut off, the AC motor drive will no longer be electromagnetic
compatible.
The RFI jumper may not be removed if the main power is a grounded power system.
The RFI jumper may not be removed while conducting high voltage tests. When conducting a high
voltage test to the entire facility, the main power and the motor must be disconnected if leakage
current is too high.
Floating Ground System(IT Systems)
A floating ground system is also called IT system, ungrounded system, or high impedance/resistance
(greater than 30Ω) grounding system.
Disconnect the ground cable from the internal EMC filter.
In situations where EMC is required, check whether there is excess electromagnetic radiation
affecting nearby low-voltage circuits. In some situations, the adapter and cable naturally provide

Chapter 1 IntroductionCT2000 Series
1-5
enough suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side
between the main circuit and the control terminals to increase security.
Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus
connecting power input to ground. This is very dangerous and can easily damage the AC motor drive.
Asymmetric Ground System(Corner Grounded TN Systems)
Caution: Do not cut the RFI jumper while the input terminal of the AC motor drive carries power.
In the following four situations, the RFI jumper must be removed. This is to prevent the system from
grounding through the RFI capacitor, damaging the AC motor drive.
RFI jumper must be removed
1 Grounding at a corner in a triangle configuration
L2
L3
L
1
2 Grounding at a midpoint in a polygonal
configuration
L2
L3
L
1
3 Grounding at one end in a single-phase
configuration
L
1
N
4 No stable neutral grounding in a three-phase
autotransformer configuration
L1
L2
L3
L1
L2
L3
RFI jumper can be used
Internal grounding through internal RFI filter, which reduces
electromagnetic radiation. In a situation with higher
requirements for electromagnetic compatibility, and using a
symmetrical grounding power system, an EMC filter can be
installed. As a reference, the diagram on the right is a
symmetrical grounding power system.
L2
L3
L
1

Chapter 1 IntroductionCT2000 Series
1-6
Fan Extension Slot
Bcakup one or two empty DC power plugs for users to intall cooling fans when necessary.
Frame B
Electrical Specification: 24Vdc, 0.51A(Max. Current)
Cooling Fan's Adaptor: JWT A2007 Series
PIN Definition
PIN 1: -
PIN 2: Reserved
PIN 3: +
Air Force Cooling (New)
3
2
1
3
2
1
Frame C
Electrical Specification: 24Vdc, 0.75A
(Single set’s Max. Current )
Cooling Fan's Adaptor: JWT A2007 Series
PIN Definition:
PIN 1: -
PIN 2: Reserved
PIN 3: +
Air Force Cooling (New)

Chapter 1 IntroductionCT2000 Series
1-7
Frame D
Electrical Specification: 24Vdc, 1A
(Single set’s Max. Current)
Cooling Fan's Adaptor: JWT A2007 Series
A2007T0P-00(gilding), applicable: 26~28AWG
PIN Definition
PIN 1: -
PIN 2: Reserved
PIN 3: +
Air Force Cooling
Air Force Cooling (New)

Chapter 1 IntroductionCT2000 Series
1-8
Flange Mounting Kit
Frame B
Screw Torque:
40kg-cm(34.7 lb-in.)
Air Force Cooling (New)
Frame C
Screw Torque:
40kg-cm(34.7 lb-in.)
Air Force Cooling (New)
t

Chapter 1 IntroductionCT2000 Series
1-9
Frame D
M6 Screw Torque:
40kg-cm(34.7 lb-in.)
M10 Screw Torque:
200 kg-cm(173.4 lb-in.)
Air Force Cooling
t
Air Force Cooling (New)
t

Chapter 1 IntroductionCT2000 Series
1-10
Cutout Dimensions
Frame B
Flange mounted models
173.0 [6.81]
190.0 [7.48]
317.0 [12.48]
336.8 [13.26]
9.0 [ 0.35] (4X)
or M8* P1.25
Wall-mounted models
Frame C
Flange mounted models
254.0 [10.00]
255.0 [10.04]
180.0 [7.09]
396.0 [15.59]
424.0 [16.69]
7.0 [ 0.28] (8X)
or M6* P1.0
Wall-mounted models
9. 0 [ 0.35] ( 4X )
or M 8* P1 .25

Chapter 1 IntroductionCT2000 Series
1-11
Frame D
Flange mounted models
285 [11.22]
346 [13.62]
333 [13.11]
525 [20.67] 338 [13.31]
496 [19.53]
11 [0.43] or M10 (4X)
7 [0.28 ]
7 [0.28 ] or M6 (2X)
or M6 (2X)
Wall-mounted models
285 .0 [11.22]
3
3
8
.
0
[
1
3
.
3
1
]
56 3 .0 [ 22 .1 7 ] 59 0 .0 [ 23 .2 3 ]
11 [0.43] or M10 (4X)£X

Chapter 1 IntroductionCT2000 Series
1-12
Dimensions
Frame B
Flange mounted models: VFD110CT43F00B; VFD150CT43F00B; VFD185CT43F00B
Detail A (Mounting Hole)
See Detail A
Unit: mm [inch]
Frame W W1 H H1 D D1 S1 Φ1 Φ2 Φ3
B 200.0
[7.87]
173.0
[6.81]
361.8
[14.24]
336.8
[13.26]
189.4
[7.46]
83.2
[3.28]
8.5
[0.33]
22.2
[0.87]
34.0
[1.34]
43.8
[1.72]

Chapter 1 IntroductionCT2000 Series
1-13
Frame B
Wall-mounted models: VFD110CT43A21C; VFD150CT43A21C; VFD185CT43A21C
Unit: mm [inch]
Frame W W1 H H1 D D1 S1 Φ1 Φ2 Φ3
B 200.0
[7.87]
173.0
[6.81]
435.0
[17.13]
419.4
[16.51]
189.4
[7.46]
89.8
[3.54]
8.5
[0.33]
22.2
[0.87]
34.0
[1.34]
43.8
[1.72]

Chapter 1 IntroductionCT2000 Series
1-14
Frame C
Flange mounted models: VFD220CT43F00B; VFD300CT43F00B; VFD370CT43F00B
Detail A (Mounting Hole)
See Detail A
Unit: mm [inch]
Frame W W1 W2 H H1 H2 D D1 S1 Φ1 Φ2 Φ3
C 290.0
[11.42]
272.0
[10.71]
254.0
[10.00]
450.0
[17.72]
424.0
[16.69]
180.0
[7.09]
199.5
[7.86]
88.2
[3.47]
6.5
[0.26]
22.2
[0.87]
34.0
[1.34]
50.0
[1.97]

Chapter 1 IntroductionCT2000 Series
1-15
Frame C
Wall-mounted models: VFD220CT43A21C; VFD300CT43A21C; VFD370CT43A21C
Unit: mm [inch]
Frame W W1 H H1 D S1 Φ1 Φ2 Φ3
C 256.0
[10.08]
231.0
[9.09]
510.0
[20.08]
490.0
[19.29]
204.0
[8.03]
9.0
[0.35]
22.2
[0.87]
34.0
[1.34]
50.0
[1.97]

Chapter 1 IntroductionCT2000 Series
1-16
Frame D
Flange mounted models: VFD750CT43F00A6; VFD900CT43F00A8
H
H1
H2
W
W2
W1
SEE DETAIL B
SEE DETAIL A
SEE DETAIL C
S1
S1
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
S2
DETAIL C
(MOUNTING HOLE)
D1
D
Unit: mm [inch]
Frame W H D W1 W2 H1 H2 D1 S1 S2
D 365.2
[13.38]
550.0
[21.65]
262.8
[10.35]
346.0
[13.62]
285.0
[11.22]
525.0
[20.67]
338.0
[13.31]
90.0
[3.54]
11.0
[0.43]
7.0
[0.28]

Chapter 1 IntroductionCT2000 Series
1-17
Frame D
Flange mounted models: VFD450CT43F00B; VFD550CT43F00B
H
H1
H2
W
W2
W1
SEE DETAIL B
SEE DETAIL A
SEE DETAIL C
D1
D
S1S1
DETAIL A
(MOU NTIN G HOLE)
DETAIL B
(MOUNTINGH OLE)
S2
DETAILC
(MOU NTIN G H OLE)
Unit: mm [inch]
Frame W W1 W2 H H1 H2 D D1 S1 S2
D 365.2
[13.38]
346.0
[13.62]
285.0
[11.22]
550.0
[21.65]
525.0
[20.67]
338.0
[13.31]
262.8
[10.35]
90.0
[3.54]
11.0
[0.43]
7.0
[0.28]