Demco GT300 User manual

Page 1
7-06
DD20011, Rev.1

Page 2
*WARNING*
Table of Contents
Waranty Registration ............................................................................................................. Page 3-4
Safety Instructions ................................................................................................................. Page 5-9
Bolt Torque ............................................................................................................................ Page 10
Loading Instructions............................................................................................................... Page 11
Assembly Instructions ............................................................................................................ Page 12-13
Wiring Instructions ................................................................................................................. Page 13
GT300 & GT300SB Tow Dolly Parts Breakdown .................................................................. Page 14-15
RK300 Tow Dolly Parts Breakdown ...................................................................................... Page 16-17
Winch Parts Breakdown ........................................................................................................ Page 18
Tilt-Bed Latch Parts Breakdown ............................................................................................Page 18
Actuator Parts Breakdown ..................................................................................................... Page 19
10” Brake Cluster & Drum Breakdown ..................................................................................Page 20
Brake System Breakdown .....................................................................................................Page 21
Tow Dolly Options.................................................................................................................. Page 22-23
It is recommended that two people set-up and load this piece of equipment
No implied warranties. To the extent permitted by applicable law, this product is sold
without warranties. In particular, DEMCO makes no implied warranty of merchantability
or fitness for a particular purpose.
Exceeding weight limitations or not using a towing vehicle larger and at least 1,000 lbs. heavier than
the tow dolly and the towed vehicle combined can result in loss of towing vehicle control, separation of the
tow dolly from the towing vehicle, or separation of the towed vehicle from the tow dolly, causing severe
personal injury, death, or property damage.
All vehicles to be towed on tow dollies must be towed with the front axle on the dolly.

Page 3
How satisfied are you with our product? ❍❍❍❍
How satisfied are you with the dealership/distributor sales staff? ❍❍❍❍
Dealer/Distributor Name City State
How satisfied are you with the company sales staff? ❍❍❍❍
How satisfied are you with the delivery? ❍❍❍❍
Did you have any contact with a Demco Representative? YES NO
If YES, how satisfied were you? ❍❍❍❍
I would recommend this product to my family and friends. YES NO
Would you purchase again from DEMCO? YES NO
Since taking delivery, have you been contacted by the dealer? YES NO
Did you have any problems with this DEMCO product? YES NO
If YES, are you satisfied with the company’s resolution of your problem? ❍❍❍❍
Why did you purchase this product?
Please list the specific source of information prompting this purchase.
After purchasing this product, do you see any needed product improvement? If yes, what improvement?
What other products would you like to see DEMCO offer?
Comments
Owner’s Name: Mailing Address:
City: State: Zip Code:
Model#:
Serial #:
Purchase Date:
Owner’s Signature:
Please return to DETHMERS MFG. CO. By FAX or tri-folding this form to the backside, it is pre-addressed.
Ag ❍
RV ❍
Rental ❍
Brakes ❍
Marine ❍
Warranty Registration
Dethmers Manufacturing Company
4010 320th Street • Box 189 • Boyden, Iowa 51234
Toll Free 800-54DEMCO (800-543-3626) • FAX [phone]
www.demco-products.com Very
Satisfied Satisfied
Very
Dissatisfied
Dissatisfied

Page 4
Postage
Dethmers Manufacturing Company
4010 320th Street, Box 189
Boyden, Iowa 51234

Page 5
SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR
PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE
INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!
SIGNAL WORDS
Note the use of the following signal words DANGER,
WARNING, and CAUTION with the safety messages. The
appropriate signal word for each has been selected using the
following guidelines:
DANGER:
Indicates an imminently hazardous situation that, if not
avoided, will result in death or serious injury. This signal word
is to be limited to the most extreme situations typically for
Rent-A-Kaddy components which, for functional purposes,
cannot be guarded.
WARNING:
Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury, and includes hazards
that are exposed when guards are removed. It may also be
used to alert against unsafe practices.
CAUTION:
Indicates a potentially hazardous situation that, if not avoided,
may result in minor or moderate injury. It may also be used to
alert against unsafe practices.
If you have questions not answered in this manual, or require additional copies, please contact your dealer or Dethmers
Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden, IA 51234
ph: [phone] Toll Free: 1-800-543-3626 Fax: [phone] or 1-800-845-6420
http://www.demco-products.com
REMEMBER
Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual
or function you do not understand, contact your local authorized dealer or manufacturer.

Page 6
SAFETY SIGN CARE
•Keep safety signs clean and legible at all times.
•Replace safety signs that are missing or have become illegible.
TIRE SAFETY
•Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result
in serious injury or death.
•Do not attempt to mount a tire unless you have proper equipment and experience to do the job.
•Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to
service and/or mount tires.
•Rent-A-Kaddy tires must be inflated to recommended P.S.I. . See decal on Rent-A-Kaddy for correct
pressure.
•Always order and install tires and wheels with appropriate type and load capacity to meet or exceed gross
weight of unit.
Every year many accidents occur which could have been avoided by a few seconds of thought and a more
careful approach to handling equipment.You, the operator, can avoid many accidents by observing the following
precautions in this section. To avoid personal injury, study the following precautions and insist those working
with you, or you yourself, follow them.
Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of
such decals is indicated in this booklet.
Do not attempt to operate this Rent-A-Kaddy under the influence of alcohol or drugs.
Review the safety instructions with all users.
Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS
UNIT UNTILTHEY HAVE DEVELOPED ATHOROUGH UNDERSTANDING OFTHE SAFETY PRECAUTIONS
AND HOW IT WORKS.
Do not paint over, remove, or deface any safety signs or warning decals on your Rent-A-Kaddy . Observe all
safety signs and practice the instructions on them.
Never exceed the limits of a Ren-A-Kaddy If its ability to do a job safely is in question
DON'TTRY IT.
SAFETY...YOU CAN LIVE WITH IT
EQUIPMENT SAFETY GUIDELINES
LIGHTING AND MARKING
It is the responsibility of owner to know lighting and marking requirements of local highway authorities and to
install and maintain equipment to provide compliance with regulations.
Light bar kits are available from your dealer or from manufacturer.

Page 7
BEFORE OPERATION:
•Carefully study and understand this manual.
•Keep wheel and lug nuts tightened to specified torque.
•Assure tires are inflated evenly.
•Give unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs.
Follow maintenance safety instructions included in this manual.
•Be sure there are no tools lying on or in Rent-A-Kaddy
•Do not use unit until you are sure that area is clear, especially around children and animals.
•Don't hurry learning process or take unit for granted. Ease into it and become familiar with your new Rent-A-
Kaddy.
•Practice operation of your Rent-A-Kaddy and its attachments. Completely familiarize yourself and other
operators with its operation before using.
•Make sure that brakes are evenly adjusted (if equipped with brakes)
•Securely attach to towing vehicle. Use an appropriately sized and rated hitch ball and attach safety chains.
•Do not allow anyone to stand between tongue or hitch and towing vehicle when backing up to unit.
•Make sure tow rating on vehicle is high enough for what it is towing.
•Replacement parts that displayed a safety sign should also display current sign.
•Safety signs are available from your distributor, dealer parts department, or factory.
How to install safety signs:
•Be sure installation surface is clean and dry.
•Decide on exact position before you remove backing paper.
•Remove smallest portion of split backing paper.
•Align decal over specified area and carefully press small portion with exposed sticky backing in place.
•Slowly peel back remaining paper and carefully smooth remaining portion of decal into place.
•Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper.
DURING OPERATION
•SAFETY CHAIN - Always follow state and local regulations regarding safety chains anD auxiliary lighting
when towing. Be sure to check with local law enforcement agencies for your own particular regulations. Only
safety chains (not elastic or nylon/plastic tow straps) should be used to retain connection between towing
vehicle and towed unit in event of separation.
•Do not load towed vehicle with cargo. Towed vehicles exceeding weight limits will overload Rent-A-Kaddy
and may cause serious injury and damage.
•Criss cross safety chains under tongue, secure to mounting loops on towing vehicle.

Page 8
FOLLOWING OPERATION
•Following operation, or when unhitching, stop towing vehicle, set parking brake, shut off
engine and remove ignition key.
•Store Rent-A-Kaddy in area away from human activity.
•Do not permit children to play on or around stored Rent-A-Kaddy.
•Make sure parked Rent-A-Kaddy is on hard, level surface.
•Wheel chocks may be needed to prevent unit from rolling.
•Adopt safe driving practices:
- Always drive at safe speed relative to local conditions and ensure that your speed is low enough for an emergency
stop. Do not exceed 55 M.P.H.
- Reduce speed prior to turns to avoid risk of overturning.
- Always keep towing vehicle in gear to provide engine braking when going downhill. Do not coast.
- Do not drink and drive!
•Comply with state and local laws governing highway safety.
HIGHWAY AND TRANSPORT OPERATIONS
•Secure emergency brake actuator cable to mounting loop on towing vehicle.
•Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make surE it is safe to start engine
of towing vehicle or move unit. This is particularly important with higher noise levels, as you may not hear people
shouting.
•NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in towed unit.
•When halting operation, even periodically, set towing vehicle parking brake, shut off engine, and remove ignition
key.
•Be extra careful on inclines.
•MANEUVER TOWING VEHICLE AT SAFE SPEEDS. Do not exceed 55 M.P.H.
•Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death.
•Avoid loose gravel, rocks, and holes; they can be dangerous for unit operation or movement.
•Allow for unit length when making turns.
•Do not work under raised components or attachments unless securely positioned and blocked.
•Keep all bystanders and pets clear of work area.
•Operate towing vehicle from operators seat only.
•As a precaution, recheck hardware on Rent-A-Kaddy every 50 miles, and correct all problems. Follow
maintenance safety procedures.

Page 9
PERFORMING MAINTENANCE
•Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
•Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed
building. Exhaust fumes may cause asphyxiation.
•Before working on Rent-A-Kaddy, stop towing vehicle, set parking brake, turn off engine and
remove ignition key.
•Always block wheels and never use a jack as sole support.
•Always use proper tools or equipment for job at hand.
•Use extreme caution when making adjustments.
•Follow torque chart in this manual when tightening bolts and nuts.
•Openings in skin and minor cuts are susceptible to infection from brake fluid.
Without immediate medical treatment, serious infection and reactions can occur.
•After servicing, be sure all tools, parts and service equipment are removed.
•Do not allow grease or oil to build up on any step or platform.
•When replacing bolts, refer to owners manual for proper size and grade.
•Refer to bolt torque chart for head identification marking.
•Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement
parts must be used to restore your Rent-A-Kaddy to original specifications. Manufacturer will not claim
responsibility for use of unapproved parts and/or accessories or other damages as a result of their use.
•If Rent-a-Kaddy has been altered in any way from original design, manufacturer does not accept any liability for
injury or warranty.
•A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this Rent-
A- Kaddy.
•Local laws should be checked for all highway lighting and marking requirements.
•Plan your route to avoid heavy traffic.
•Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges,
intersections, etc.
•Watch for obstructions overhead and to both sides while transporting.
•Operate with maximum visibility at all times. Make allowances for increased length and weight of Rent-A-Kaddy
when making turns and stopping.

Page 10
BOLT TORQUE
TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS.
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts
periodically, using bolt chart as guide. Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout
assembly of equipment.
Bolt Torque for Standard bolts *
GRADE 2 GRADE 5 GRADE 8
“A”lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
1/4”6 (8) 9 (12) 12 (16)
5/16”10 (13) 18 (25) 25 (35)
3/8”20 (27) 30 (40) 45 (60)
7/16”30 (40) 50 (70) 80 (110)
1/2”45 (60) 75 (100) 115 (155)
9/16”70 (95) 115 (155) 165 (220)
5/8”95 (130) 150 (200) 225 (300)
3/4”165 (225) 290 (390) 400 (540)
7/8”170 (230) 420 (570) 650 (880)
1”225 (300) 630 (850) 970 (1310)
Torque figures indicated are valid for
non-greased or non-oiled threads and
heads unless otherwise specified.
Therefore, do not grease or oil bolts or
cap screws unless otherwise specified
in this manual. When using locking
elements, increase torque values
by 5%.
* GRADE or CLASS value for bolts
and cap-screws are identified by their
head markings.
Torque Specifications
CLASS 8.8 CLASS 9.8 CLASS 10.9
“A”lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
6 9 (13) 10 (14) 13 (17)
7 15 (21) 18 (24) 21 (29)
8 23 (31) 25 (34) 31 (42)
10 45 (61) 50 (68) 61 (83)
12 78 (106) 88 (118) 106 (144)
14 125 (169) 140 (189) 170 (230)
16 194 (263) 216 (293) 263 (357)
18 268 (363) -- -- 364 (493)
20 378 (513) -- -- 515 (689)
22 516 (699) -- -- 702 (952)
24 654 (886) -- -- 890 (1206)
Bolt Torque for Metric bolts *
GRADE-2 GRADE-5 GRADE-8
8.8 10.9
9.8
CLASS 8.8 CLASS 9.8 CLASS 10.9
Torque Wheel Lug Nuts to 120 ft/lbs

Page 11
BACKING UP
The tow dolly is not a trailer and cannot be backed up
because it swivels both at the coupler and car platform.
If you must back up, unload car first, disconnect the
coupler, and move car and dolly separately.
Play It Safe: Park where you can pull out going
forward.
TOW DOLLY LOAD LIMITATIONS
Read Tow Dolly Instructions Before Loading
Maximum Tire Tread Width: 42" Min. - 76" Max.
Maximum Towed Vehicle Weight:
Front Wheel Drive 4,500 lbs.(GT300SB)
Rear Wheel Drive 4,800 lbs.(GT300SB)
or Four-Wheel Drive
-Vehicle must be centered with front end on tow dolly facing forward.
-Vehicles with low front end or air dams may not have enough
ground clearance to drive up on tow dolly platform.
-Vehicle must have lockable steering.
-Rear-wheel or four-wheel drive vehicles must have drive shaft
disconnected.
-Do not tow mid or rear engine mounted vehicles
-Towed vehicles must not be loaded with possessions, people, pets,
etc.
DO NOT EXCEED 55 MILES PER HOUR OR
ANY LOWER POSTED SPEED LIMIT.
FORGED SPINDLE ARM ALIGNMENT
The end view drawing of the
tow dolly axle and hub mount
forging shows the location of
the axle spline shaft divot
marks and the casting marks.
Casting location should be 5
teeth up from level as shown
above.
Approx. 30° upward.
30°
5 Teeth

Page 12
ASSEMBLY INSTRUCTIONS
28
82
39
40
31
31
5
30
28
11
35
35
30
29
11
38
59
59
58 59 84
7
12
11
10
13
11
14
15
18
16
Latch Handle
Installation
1. Remove top platform to expose mainframe. Place the
main frame on blocks or some other sturdy support so that
the frame rests approximately 8"-10" off the ground.
2. Hold the tongue (#25) up to the front of the tow dolly and
plug the bullet connectors extending out the back of the
tongue into the connector protruding from under the
mainframe channel.
3. Mount the tongue to the front of the tow dolly using one
5/8" x 4-1/2" grade 5 bolt (#39) and locknut (#40) (torque
to 50 ft. lbs.). Do not torque over 50 ft. lbs. or the bed will
not tilt. Tilt the undercarriage back so the Tilt Bed Spring
(#38 ) and Spring Sleeve (#85) can be inserted into the
tongue. It is recommended that the top of the spring be
continually pressed toward the rear of the unit during the
latching process. Make sure the tongue latch is in the
latched position to the tilt bed.
4. Mountthe latch handle (#7)to the mountingplate using the
1/2" x 1-1/4" grade 5 bolt (#12), two 1/2" flatwashers (#11),
bushing (#10), and 1/2" locknut (#13). Put stainless steel
bushing (#16) into latch cable (#18) and secure to handle
using 3/8" x 3/4" grade 5 bolt (#14) and 5/16" flatwasher
(#15). Adjust latch so cable is snug by loosening bolt and
nut and sliding handle forward or back in slot in mounting
plate.
5. Secure the Coupler (#26) and lift handle (#29) to the front
end of the tongue with two 1/2" x 4-1/2" gr.5 bolts (#82) and
locknuts (#28). Torque the locknuts to 75 - 80 ft. lbs.
6. Attach the two 36" transport safety chains (#31) to the two
holes in the angle located under the tongue using two
7/16" x 1-1/4" grade 5 bolts (#32), flatwashers (#15), and
locknuts (#5). Torque bolts to 50 ft. lbs. Attach the ramps
(#57) as shown using twenty 7/16"-20UNF x 3/4" grade
8 bolts (#58) and Bi-Way lock nuts (#59). Bolts on top of
the ramp must be inserted from the topside for clearance.
Torque the 7/16" bolts to 80 ft. lbs.
7. Lay the bracing struts (#35) out along the tow dolly
tongue with the back end (the end with the larger hole)
toward the mainframe. Loosely bolt the back of each
bracing strut to the dolly frame as shown using 1/2"x
1-1/2" grade 5 bolt (#36), flatwasher (#11), pivot bushing
(#37) and locknut (#28). Hold up the front end (the end
with the smaller hole) of each bracing strut to the tongue
and secure with two 5/8" x 1-1/2" hex head epoxied bolt
(#30). Torque the 1/2" x 1-1/2" bolt with the pivot bushing
to 75 ft. lbs. Torque the two 5/8" x 1-1/2" serrated head
bolts to 100 ft. lbs.
8. Replace the top platform (#74) and attach using one 3/4"
x 6" grade 5 bolt (#79), 3/4" flatwasher (#80) and 3/4"
locknut (#81). Attach the wear washer using one 1/2" x
2-1/4" grade 5 bolt (#75), special washer (#76), top pivot
bushing (#77), plastic washer (#78), and 1/2" locknut
(#28).
9. Remove the 7/16" x 1-1/4" bolt (#32), 3/8" flatwasher
(#15) and locknut (#5) from the front of each wheel
platform tire stop. Slide the ratchet winch (#100 &101)
into the channel at the front of the wheel platforms as
shown. Attach two 36" long towed vehicle safety chains
(#31). Secure one chain to each wheel platform tire stop
with the flatwasher, 7/16" x 1-1/4" bolt and locknut that
was removed previously.
10. Bolt each fender on using two 3/8" x 1-1/2" gr. 5 bolts
(#64), one 3/8" x 1-1/2" gr. 5 flat head socket drive bolt
(#65), one backup plate (#63), 3/8" flatwasher (#15) and
locknuts (#66) in each fender. Mount the fender with the
light pocket to the rear.
58
15 32
36
37
36 37 28
57
85
86
26
White
Yellow
Green
Brown
White
Brown
Yellow
Green

Page 13
78
79
31
15
75
80
76
77
63
66
81 64
65
15
32
55
5
74
31
28
53-54
55
55
101
100
NOTE: It is advantageous to wire the fender lights prior to
attaching the wheels.
11. Fish the three wires from main unit through the hole in
fender.
12. On the left side, plug in bullet plugs with white to white,
black to brown and yellow to red. On the right side, plug
white to white, black to brown and green to red.
13. With a pliers, install two wire clamps on fender. From rear
of fender lip, install one clamp at 5-1/2” and one at 8”.
14. Attach the wheels (#53-54) to the mainframe. Use the
supplied lug nuts (#55) and torque to 120 ft. lbs. them
forward.
WIRING OF THE TOWING VEHICLE
Connect the wiring to the towing vehicle keeping in mind the
color code indicated below.
1. Make certain the towing vehicle lights are "OFF".
2. Connect YELLOW wire to left turn signal and stop wire in
the left rear of towing vehicle with the wire splicer (01883)
supplied.
3. Connect GREEN wire to the right turn signal and stop
wire.
4. Connect BROWN wire to tailight wire.
5. VERY IMPORTANT - connect WHITE wire to frame of
body of towing vehicle. This is the common ground and a
clean metal-to-metal contact must be made.
CAUTION: Many flashers for vehicle turn signals will not
carry the additional load of tow dolly turn signals. If normal
operation does not occur when connected to the tow dolly,
a heavy duty replacement flasher may be obtained through
an auto parts outlet store.
TESTING CIRCUITRY
1. Check that the WHITE (ground) wire is connected to the
frame of the towing vehicle.
2. With headlights in "ON" position, the tailights should be
lighted.
3. Start engine and have someone depress brake pedal.
Brake lights of the tow dolly and towing vehicle should
come "on" and "off" simultaneously with each applica-
tion.
4. Put left turn signal on. Left turn light of tow dolly and
towing vehicle should flash simultaneously. Should the
turn signal light of the tow dolly function opposite to
those of the towing vehicle, it is probable that the
YELLOW and GREEN wires have been reversed.
Check the plug connection under the tongue of the tow
dolly to make sure wire colors are not crossed at that
point. If this plug connection is correct, correct problem
by reversing yellow and green wire connection on the
towing vehicle.

Page 14
1. 5432 1 Left Ratchet Winch
2. 5433 1 Right Ratchet Winch
3. 01897 1 1/2"-13UNC x 3-1/2" Hex Head Bolt (Gr.5)
4. 02189 1 Hand Grip
5. 02771 6 7/16"-14 UNC Nylon Insert Locknut
6. 02383 2 36" Safety Chain with hook
-04194 - 7/16" "S" Hook for safety chains
7. 03574-95 1 Latch Handle (plated)
8. 02243 1 Black Vinyl Hand Grip
9. 03381-95 1 Latch Catch (plated)
10. 03382-95 1 Handle Bushing (plated)
11. 00085 4 1/2" Flatwasher
12. 00967 1 1/2"-13UNC x 1-1/4" Hex Head Bolt (Gr.5)
13. 02961 1 3/4"-10UNC Nylon Insert Locknut
14. 05444 1 3/8"-16 UNC x 3/4" Epoxied Hex Bolt (Gr. 5)
15. 00059 6 3/8" Flatwasher
16. 05446 2 Sealed Round Tail light
17. 07081 2 3-Way Plug Pigtail (Tail light)
18. 12049-96 1 Top Platform (galvanized)
19. 00348 1 1/2"-13UNC x 2-1/4" Hex Hd. Bolt (Gr.5)
20. 02578-95 1 Metal Pivot Washer (plated)
21. 00698-95 1 Top Pivot Bushing (plated)
22. 03370 1 UHMW Pivot Washer
23. 00638 1 3/4"-10UNC x 6" Hex Hd. Bolt (Gr.5)
24. 00492 1 3/4" Flatwasher
25. 03769-96 1 Tongue (galvanized)
26. 11962-95 1 Coupler
27. 01338 4 1/2"-13UNC x 4-1/2" Hex Head Bolt (Gr.5)
28. 02178 10 1/2"-13UNC Nylon Insert Locknut
29. 02288-95 1 Lift Handle (units without brakes) (plated)
-04017-95 1 Lift Handle (units with brakes) (plated)
30. 03503 2 5/8"-11UNC x 1-1/4" Hex Hd. Epoxied Bolt(Gr.5)
31. 01853 2 24" Safety Chain with Hook
32. 01898 6 7/16"-14UNC x 1-1/4" Hex Head Bolt (Gr.5)
33. 11590 1 Wiring Harness (Front Half)
34. 11591 1 Wiring Harness (Rear Half)
35. 03394-96 2 Bracing Strut (8'-3" wide unit) (galvanized)
36. 01254 2 1/2"-13UNC x 1-1/2" Hex Head Bolt (Gr.5)
37. 02579-95 2 Pivot Bushing (plated)
38. 05447 2 Rubber Mounting Grommet for light
39. 02434 1 5/8"-11UNC x 4-1/2" Hex Head Bolt (Gr.5)
40. 02587 1 5/8"-11UNC Nylon Insert Locknut
41. 05933 2 5/8"-18UNF Nylon Insert Locknut
42. 01863 3 5/8" Grommet
43. 00078 2 7/16” Lockwasher
44. 12068-96 1 Undercarriage (galvanized)
45. 03366 2 Cartridge Insert
46. 03368 2 Thin Cartridge Shim
47. 03500 4 1/2"-13UNC x 1" Socket Hd. Set Screw
48. 03293 1 Forged Arm (Left Side)(W/Brake Line Mount)
49. 03359 1 Forged Arm (Right Side)(W/Brake Line Mnt.)
-09870 2 Forged Arm Without Brake Line Mount
50. 05932 2 5/8"-18UNF x 3-3/4" Hex Hd. Bolt (Gr.8)
51. 04369 2 Hub (5 on 115mm Bolt Cricle)
-02917 - Replacement 12mm x 1.5 Stud Bolt
52. 02377 8 7/16"-20UNF x 1-1/2" Epoxied Hex Bolt (Gr.8)
53. 09296 2 14" x 5.5" Rim (5 on 115mm Bolt Circle)
54. 04826 2 ST205/75R 14" x "C" Radial Tire
55. 02213 10 12mm zinc Lug Nut
56. 03665-95 1 Right Upright Wire Protector Tube (plated)
-03662-95 1 Left Upright Wire Protector Tube (plated)
57. 07092-96 2 48" Ramp (galvanized)
58. 03525 20 7/16"-20UNF x 3/4" Hex Head Bolt (Gr.8)
59. 03724 20 7/16"-20UNF Hex Punch Locknut
60. 03377 2 Wearplate (four hole)
61. 07082 8 1/4"-20 UNC x 1" Flat Hd Torx Cap Screw
62. 02772 8 1/4" Nylon Insert Locknut
63. 04424-95 2 Back-Up Plate for Fender (plated)
64. 00914 4 3/8"-16UNC x 1-1/2" Hex Head Bolt (Gr.5)
65. 03526 2 3/8"-16UNC x 1-1/2" Flat Hex Head Socket Bolt
66. 02592 14 3/8"-16UNC Nylon Insert Locknut
67. 12102 1 Right Poly Fender
68. 12101 1 Left Poly Fender
69. 02298 2 22-1/2" Wire Loom
70. 04425 8 Wire Retaining Clip
71. 05447 2 Rubber Mounting Grommet for light
72. 03528 2 Removable 3-point Strap
-02729-95 2 Buckle only (plated)
73. 00205 12 7/16" Flatwasher
-04508 2 Amber Fender Reflector (not shown)
-04804 2 Red Fender Reflector (not shown)
REF.
NO. PART NO. QTY. DESCRIPTION REF.
NO. PART NO. QTY. DESCRIPTION
Please order replacement parts by PART NO. and DESCRIPTION.
2
5
25
26
27
28
29
30
31
31 32
33
15
35
37
41
42
45
46
49
50
32
11
4
-01883 9 Electrical Wire Splicer (not shown)
-05443 2 Cable Hanger for Wire Harness (not shown)
-04944 2 Strain Relief (not shown)
-61379 - Wire Loom
-5452 1 Tilt Bed Spring and Sleeve Assembly
74. 07166 1 Tilt Bed Spring
75. 07167-95 1 Spring Sleeve (plated)
RENT-A-KADDY TORSION TOW DOLLY PARTS BREAKDOWN

Page 15
WHITE Ground
BROWN Tail lights
YELLOW Left Turn and Stop Red on Fender
GREEN Right Turn and Stop Red on Fender
30
34
33
35
36
36
37
74
39
40
41
42
44
45
46
48
50
51
52
54
55
53
56
57
58
58
59
59
60
61 61
63
63
64
64
65
65 66
66
67
68
69
70
70
38
38
16
16
17
17
47
28
27
27
13
28
8
28
18
19
20
21
22
23
24
6
72
15
32
73
11
15
28
5
75
MODELS GT300 & GT300SB
3-Point Non-removable Tie-Down Straps
1
88
89
90
15
66
Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART
NO. NO. QTY. DESCRIPTION
15. 00059 8 3/8 Flatwasher
66. 02592 8 3/8-16 UNC Nylon Insert Locknut
88. 05898 2 Non-Removable 3-Point Strap w/Buckle
89. 05892 4 Tie-Down Bracket
90. 00907 8 3/8-16 UNC x 1 Hex Head Bolt (Gr 5)
32
7
11

Page 16
1. 5432 1 Left Ratchet Winch
2. 5433 1 Right Ratchet Winch
3. 01897 1 1/2"-13UNC x 3-1/2" Hex Head Bolt (Gr.5)
4. 02189 1 Hand Grip
5. 02771 6 7/16"-14 UNC Nylon Insert Locknut
6. 02383 2 36" Safety Chain with hook
-04194 - 7/16" "S" Hook for safety chains
7. 03574-95 1 Latch Handle (plated)
8. 02243 1 Black Vinyl Hand Grip
9. 03381-95 1 Latch Catch (plated)
10. 03382-95 1 Handle Bushing (plated)
11. 00085 4 1/2" Flatwasher
12. 00967 1 1/2"-13UNC x 1-1/4" Hex Head Bolt (Gr.5)
13. 02961 1 3/4"-10UNC Nylon Insert Locknut
14. 05444 1 3/8"-16 UNC x 3/4" Epoxied Hex Bolt (Gr. 5)
15. 00059 6 3/8" Flatwasher
16. 05446 2 Sealed Round Tail light
17. 07081 2 3-Way Plug Pigtail (Tail light)
18. 12085-80 1 Top Platform (galvanized)
19. 00348 1 1/2"-13UNC x 2-1/4" Hex Hd. Bolt (Gr.5)
20. 02578-95 1 Metal Pivot Washer (plated)
21. 00698-95 1 Top Pivot Bushing (plated)
22. 03370 1 UHMW Pivot Washer
23. 00638 1 3/4"-10UNC x 6" Hex Hd. Bolt (Gr.5)
24. 00492 1 3/4" Flatwasher
25. 03769-96 1 Tongue (galvanized)
26. 11962-95 1 Coupler
27. 01338 4 1/2"-13UNC x 4-1/2" Hex Head Bolt (Gr.5)
28. 02178 10 1/2"-13UNC Nylon Insert Locknut
29. 02288-95 1 Lift Handle (units without brakes) (plated)
-04017-95 1 Lift Handle (units with brakes) (plated)
30. 03503 2 5/8"-11UNC x 1-1/4" Hex Hd. Epoxied Bolt(Gr.5)
31. 01853 2 24" Safety Chain with Hook
32. 01898 6 7/16"-14UNC x 1-1/4" Hex Head Bolt (Gr.5)
33. 11590 1 Wiring Harness (Front Half)
34. 11591 1 Wiring Harness (Rear Half)
35. 03394-96 2 Bracing Strut (8'-3" wide unit) (galvanized)
36. 01254 2 1/2"-13UNC x 1-1/2" Hex Head Bolt (Gr.5)
37. 02579-95 2 Pivot Bushing (plated)
38. 05447 2 Rubber Mounting Grommet for light
39. 02434 1 5/8"-11UNC x 4-1/2" Hex Head Bolt (Gr.5)
40. 02587 1 5/8"-11UNC Nylon Insert Locknut
41. 02209 8 7/16” UNF Nylon Insert Locknut
42. 01863 3 5/8" Grommet
43. 00078 2 7/16” Lockwasher
44. 12068-80 1 Undercarriage
45. 11204-80 1 Right Axle
46. 11203-80 1 Left Axle
47. 03500 4 1/2"-13UNC x 1" Socket Hd. Set Screw
48. 02729-95 2 Buckle only (plated)
49. 03388-80 2 Rear Tire Stop
50. 02917 - Replacement 12mm x 1.5 Stud Bolt
51. 04369 2 Hub (5 on 115mm Bolt Cricle)
52. 02210 8 7/16"-20UNF x 1-1/4" Epoxied Hex Bolt (Gr.8)
53. 09296 2 14" x 5.5" Rim (5 on 115mm Bolt Circle)
54. 04826 2 ST205/75R 14" x "C" Radial Tire
55. 02213 10 12mm zinc Lug Nut
56. 03665-95 1 Right Upright Wire Protector Tube (plated)
-03662-95 1 Left Upright Wire Protector Tube (plated)
57. 07092-96 2 48" Ramp (galvanized)
58. 03525 20 7/16"-20UNF x 3/4" Hex Head Bolt (Gr.8)
59. 03724 20 7/16"-20UNF Hex Punch Locknut
60. 03377 2 Wearplate (four hole)
61. 07082 8 1/4"-20 UNC x 1" Flat Hd Torx Cap Screw
62. 02772 8 1/4" Nylon Insert Locknut
63. 04424-95 2 Back-Up Plate for Fender (plated)
64. 00914 4 3/8"-16UNC x 1-1/2" Hex Head Bolt (Gr.5)
65. 03526 2 3/8"-16UNC x 1-1/2" Flat Hex Head Socket Bolt
66. 02592 14 3/8"-16UNC Nylon Insert Locknut
67. 12102 1 Right Poly Fender
68. 12101 1 Left Poly Fender
69. 02298 2 22-1/2" Wire Loom
70. 04425 8 Wire Retaining Clip
71. 05447 2 Rubber Mounting Grommet for light
72. 03528 2 Removable 3-point Strap
73. 00205 12 7/16" Flatwasher
-04508 2 Amber Fender Reflector (not shown)
-04804 2 Red Fender Reflector (not shown)
-01883 9 Electrical Wire Splicer (not shown)
-05443 2 Cable Hanger for Wire Harness (not shown)
-04944 2 Strain Relief (not shown)
-61379 - Wire Loom
REF.
NO. PART NO. QTY. DESCRIPTION REF.
NO. PART NO. QTY. DESCRIPTION
Please order replacement parts by PART NO. and DESCRIPTION.
2
5
25
26
27
28
29
30
31
31 32
33
15
35
37
42
46
32
11
4
-5452 1 Tilt Bed Spring and Sleeve Assembly
74. 07166 1 Tilt Bed Spring
75. 07167-95 1 Spring Sleeve (plated)
RENT-A-KADDY TOW DOLLY PARTS BREAKDOWN

Page 17
WHITE Ground
BROWN Tail lights
YELLOW Left Turn and Stop Red on Fender
GREEN Right Turn and Stop Red on Fender
30
34
33
35
36
36
37
74
39
40
41
42
44
45
50
51
52
54
55
53
56
57
58
58
59
59
60
61 61
63
63
64
64
65
65 66
66
67
68
69
70
70
38
38
16
16
17
17
47
28
27
27
13
28
8
28
18
19
20
21
22
23
24
6
72
15
32
73
11
15
28
5
75
MODEL RK300
3-Point Non-removable Tie-Down Straps
1
88
89
90
15
66
Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART
NO. NO. QTY. DESCRIPTION
15. 00059 8 3/8 Flatwasher
66. 02592 8 3/8-16 UNC Nylon Insert Locknut
88. 05898 2 Non-Removable 3-Point Strap w/Buckle
89. 05892 4 Tie-Down Bracket
90. 00907 8 3/8-16 UNC x 1 Hex Head Bolt (Gr 5)
32
49
90
48
66
15
15
37
11

Page 18
KIT #5511
TILT-BED LATCH
ASSEMBLY
5511 - Tilt-Bed Latch Kit
1*. 03434 1 5/16"-18 UNC x 4" Eye Bolt
2*. 04221 1 5/16"-18 UNC x 2-1/2 Hex Head Bolt (Gr 5)
3*. 00004 1 5/16" Flatwasher
4*. 00007 1 5/16"-18 UNC Hex Nut
5*. 03379-95 1 Latch Block
6*. 03435 1 Roll Pin (5/16" x 2-1/4")
7*. 03499 1 Latch Spring - Stainless Steel
8. 03382-95 1 Latch Handle Pivot Bushing
9. 03574-95 1 Latch Handle
10. 03381-95 1 Latch Catch
11. 03433 1 Latch Cable
12. 02802 1 5/16-18 UNC Nylon Insert Locknut
13. 00967 8 1/2"-13UNC x 1-1/4" lg. Hex Head Bolt (gr.5)
14. 00085 1 1/2" Flatwasher
15. 00059 9 3/8" Flat Washer
16. 02178 13 1/2"-13UNC Nylon Insert Locknut
17. 05449 1 Spacer Bushing - Stainless Steel
18. 05444 1 3/8"-16 UNC x 3/4" Epoxied Hex Bolt (Gr 5)
REF. PART
NO. NO. QTY. DESCRIPTION
Please order replacement parts by PART NO. and DESCRIPTION.
Please order replacement parts by PART NO. and DESCRIPTION.
* Items included in 5511 kit
2
6
1
34
5
7
8
9
10
11
12
13
14
14
15
16
17
18
WINCH ASSEMBLY
TILT-BED LATCH ASSEMBLY
-5432 - Left Winch Assembly
-5433 - Right Winch Assembly
1. 00214 1 1/4”Flat Washer
2. 01076 1 1/4”-20 UNC x 3/4”Hex Head Bolt
3. 01864 2 Spring
4. 02772 2 1/4”-20 UNC Nylon Insert Locknut
5. 05337 1 Lock Pin w/ Cable
6. 00004 2 5/16”Flat Washer
7. 02243 1 Black Vinyl Hand Grip
8. 05444 1 3/8”-16 UNC x 3/4”Hex Head Bolt w/ Epoxy
9. 05449 1 Winch Pawl Bushing (Stainless Steel)
10. 05450 1 Winch Pawl
7
4
2
10
1
5
3
9
6
83
Left Winch Shown
WINCH ASSEMBLY PARTS LIST
TILT-BED LATCH ASSEMBLY PARTS LIST

Page 19
MODEL DA91 ACTUATOR PARTS BREAKDOWN
5398 Master Cylinder Repair Kit
(gasket included)
2” Lever Lock Coupler
RATED AT 6000#
not included
REF.
NO. PART NO. QTY. DESCRIPTION
Model 91 ACTUATOR PARTS LIST
1. 11962-95 1 6000# 2" Lever Lock Coupler (zinc plated)
2. 01896 3 1/2"-13UNC x 4" Hex Head Bolt (gr.5)
3. 02178 3 1/2"-13UNC Nylon Insert Lock Nut
4. 05426 1 Front Shock Pin (drop tube actuators)
5. 11079-95 1 Drop Tube Actuator Slider (plated)
6. SB12426 1 Damper/ Shock
7. 11164-95 1 3 Bolt Mount Outer Case (plated)
8. 05424 2 5/16" External Tooth Lock Washer
9. 02363 2 5/32" x 1 1/4 Cotter Pin(Qty 3 w/drop tube)
**10. 05408 1 3/32" Cable with hooks
**12. 05693-95 1 Emergency Lever Spring (plated)
13. 05961 2 5/16"-18UNC x 5/8" Hex Head Bolt (gr.5)
14. 00618 4 1/4-20UNC x 2" Hex Head Bolt (gr.5)
15. 00057 4 1/4" Lock Washer
**16. 05951 1 Emergency Lever Assembly
17. 03876 1 Master Cylinder Cap w/ Diaphragm & O-ring
-05849 1 O-Ring Only (not shown)
18. 05977 1 Push Rod Assembly
19. 00062 4 1/4”-20 UNC Hex Nut
20. 09153 - Plastic Master Cyl. Gasket ONLY
21. 10616 1 Master Cylinder
22. SB12098 1 .018 Connector Orifice (Drum Brakes)
23. 03866-95 1 Lever Guide (plated)
24. 05687 1 Master Cylinder Protective Boot
25. 05986-95 1 Connecting Pin (plated)
26. 10965 1 Upper Slider
27. 10966 1 Lower Slider
28. 10967 2 Side Spacers
-5401 - Lever Replacement Kit (incl. items w/**)
-5650 - Master Cyl. Replacement Kit (drum)
-5804 - Coupler Repair Kit
23
**16
22
20
21
19
17
24
13
14
9
**10
6
4
3
2
7
5
15
1
8
Please order replacement parts by PART NO. and DESCRIPTION
2
8
9
14
15
18
19
25
26
27
28
28
**12
9
BLEEDING THE SYSTEM
The first requirement for safe, sure hydraulic braking is the use
of quality brake fluid. Use only DOT-3 or DOT-4 brake fluid
from a sealed container.
If pressure bleeding equipment is available, follow the
manufacturer’s instruction in bleeding the system.
If system must be bled manually, proceed as follows: Fill
master cylinder with fluid. Install bleeder hose on first wheel
cylinder to be bled.
Have loose end of hose submerged in brake fluid in glass
container to observe bubbling.
By loosening the bleeder screw located in the wheel cylinder
one turn, the system is open to the atmosphere through the
passage drilled in the screw. Pump actuator with long steady
strokes. The bleeding operation is completed when bubbles
no longer rise to the surface of the fluid. Be sure to close
bleeder screw securely.
Repeat bleeding operation at each wheel cylinder. During the
bleeding process, replenish the brake fluid, so the level does
not fall below the 1/2 full level in the master cylinder reservoir.
After bleeding is complete, make sure master cylinder reser-
voir is filled and filler cap is securely in place.
After the bleeding operation has been completed, apply pres-
sure to the system and check the whole brake system for leaks.
5696
Coupler Repair Kit

Page 20
REF. PART
NO. NO. QTY. DESCRIPTION
BRAKE CLUSTER PARTS LIST
44
557
16
22
1
16
17
3
11
8
6
3
12
9
15
10
10
17
18 17
18
17
14
10" SELF-ADJUSTING BRAKE CLUSTER and DRUM PARTS BREAKDOWN
13
10" BRAKE CLUSTER
10" BRAKE DRUM
Please order replacement parts by PART NO. and DESCRIPTION.
Brake shoe kit can be ordered for one complete axle only.
19
-SB24429M -Left Hand Cluster (shown above)
-SB24428M -Right Hand Cluster
1. SB23871 1 Back Plate Assembly - (NDH Hub Mounting)
2. SB9254 2 Cover Plate - Adjusting Hole
3. SB10954 1 Brake Shoe Kit (includes 2 Primary & 2 Secondary)
4. 04305 2 5/16"-18UNC-Gr5 x 1/2" Hex Hd Bolt
5. 05424 2 5/16" External Tooth Washer
6. SB9776 1 Wheel Cylinder Assembly - Right
-SB9777 1 Wheel Cylinder Assembly - Left
7. 05431 1 Bleeder - replacement
8. SB9783 1 Push Rod
9. SB24047 1 Adjusting Screw Assembly - "R" (for LEFT cluster)
-SB24048 1 Adjusting Screw Assembly - "L" (for RIGHT cluster)
10. SB10958 2 Spring - Shoe
11. SB10961 1 Shoe Guide
12. SB23937 1 Cable
13. SB23936 1 Cable Guide
14. SB23724 1 Spring - Adjusting Screw
15. 05414 1 Lever - Left
-05415 1 Lever - Right
16. SB10959 2 Pin - Shoe Hold Down
17. SB9789 4 Cup - Shoe Hold Down
18. SB10960 2 Spring - Shoe Hold Down
19. 03880 1 Adjusting Screw Retaining Spring
-SB15845 1Wheel Cylinder Repair Kit
(includes spring, cup and boot)
-SB40929 210" Brake Drum