Denios bio.x T700 User manual

Cleaning Table
USERS MANUAL 10/2008
Mat.-Nr. 162518_BA_EN_004

bio.x T700 160416 Page 2 of 16 10/2008

bio.x T700 160416 Page 3 of 16 10/2008
Inhaltsverzeichnis
1. General Instructions.......................................................................................................... 4
2. Safety instructions ............................................................................................................ 4
3. Technical data.................................................................................................................... 4
4. Product description........................................................................................................... 5
4.1 Intended use .................................................................................................................. 5
4.2 Layout ............................................................................................................................ 5
5. Initial Operation ................................................................................................................. 7
5.1 Electrical connection ...................................................................................................... 7
5.2 Filling with the cleaning fluid .......................................................................................... 7
6. Bedienfeld.......................................................................................................................... 8
6.1 Function indicators on the display. ................................................................................. 8
7. Operation............................................................................................................................ 8
8. Maintenance....................................................................................................................... 9
8.1 Filter ............................................................................................................................... 9
8.2 Fill level .......................................................................................................................... 9
8.3Additive ........................................................................................................................... 9
8.4Suction filter (6)............................................................................................................... 9
8.5 Cleaning fluid ............................................................................................................... 10
8.6 Fine filter ...................................................................................................................... 10
8.7Cleaning the hood ......................................................................................................... 10
8.8 Refill items ................................................................................................................... 10
8.9 Replacement parts (see also product description page 5) ........................................... 10
9. Optional Accessories...................................................................................................... 11
10. Notes regarding disposal.............................................................................................. 11
11. Faults.............................................................................................................................. 12
12. Connection Diagram...................................................................................................... 13
13. EC Declaration of Conformity....................................................................................... 14

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1. General Instructions
This user manual is for the bio.x parts cleaning unit T700. It contains all the information needed regarding correct
startup, trouble-free operation, maintenance, removal from service and disposal. The information and
instructions in this user manual have to be observed and adhered to.
If the instructions are strictly followed in accordance with the user manual, we accept liability within the scope of
our conditions for guarantees.
Without approval from the manufacturer no changes, extensions or modifications may be made to the
product. For changes made without approval from the manufacturer no liability is assumed and the
guarantee expires.
National regulations and safety regulations have to be adhered to.
2. Safety instructions
This unit can only be used safely if you read this user manual carefully and strictly follow the instructions it
contains. This user manual is an integral part of this unit and must be available to the personnel who
operate the unit at all times.
Such staff must be familiarised with the user manual with particular attention being paid to prohibitions and
hazard warnings.
The mains supply connection has to be in accordance with the corresponding regulations (VDE 01000 -
Association of German Electricians). For safety reasons the equipment must be only operated, if a Residual
Current protective Device (RCD) with a release current of 30 mA is connected upstream.
This must be checked by a qualified electrician.
In accordance with the German BGV A3 electrical equipment has to be examined in regular intervals.
The equipment must be set up on a suitable stable, level surface.
Detergents which contain highly flammable substances must not be used. Use only detergents approved by
DENIOS for this unit.
3. Technical data
Dimensions (WxDxH) 1100 mm x 910 mm x 1725 mm
Total height with open hood 2400 mm
Net weight approx. 80 kg
Power consumption 1.1 kW (when heating turned on)
Electrical connection 1/N/PE 230V∼
Pre-fusing on site min10 A
Work surface height 950 mm
Load capacity 200 kg
Tank LDPE
Maximum fill capacity 120l
Minimum fill capacity 60l
Usable work surface 750-900 mm x 550 mm
Heater Stainless steel (1.4541) heating element output 1 kW
Level switch Minimum fill level (approx. 55l l)
Temperature sensor Set at 41°C in the factory
Pump approx. 240l/h
approx. 6 bar
For the operation of the demister a compressed air supply is essential:
- Input pressure 6-8,5 bar
- Output 350 l/min

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4. Product description
4.1 Intended use
The bio.x parts cleaning unit is used to clean oil and grease from work pieces in an efficient, environmentally
sustainable way using exclusively cleaning fluids authorised by DENIOS.
Other detergents such as degreasers or alkali cleaning agents must not be used!
Solvents, disinfectants, alkali or acidic fluids, carburettor and diesel fuels or turpentine must not be poured
into the appliance.
4.2 Layout
Lower part
- Material PE
- Maximum fill capacity 120l
- Minimum fill capacity 60l
Item Description Function or description Mat. No.
1 Electrical compact control With on/off switch and 2-digit 7-segment display 169682
2 Heating element, output 1kW Version with central connection and firmly sealed cable 3x1.5mm² 178986
3 PT 100 temperature sensor Temperature control (41°C) 135266
4 Level switch Recording the minimum fill level, plastic version with firmly sealed
PVC cable 3x0.34mm² 135274
5 Electrical aerator (5W) Oxygen supply for the bacteria in the cleaning device 138281
6 Suction filter (350µm) Protection against contamination in the feed pump inlet 168159
7 Feed pump,
temperature monitored *
Three-compartment membrane pump which can run dry safely,
operating pressure approx. 6bar, flow rate 4 l/min 160253
8 Foot switch/button (optional) For turning the cleaning function and the demister on and off 150097
9 On/off button For turning the internal light on/off (optional) 162245
10 Feed cable with plug 160517
11 Drain tap To drain the used cleaning fluid 162221
* When replacing the connections of the hose feed, seal with a Teflon band
Upper part
- Material PE
- to be placed on the lower part of the appliance
- with back and side walls and a removable work surface
- Load capacity: 200 kg
- Usable work surface: 750x900x550 mm
Item Description Function or description Mat. No.
12 Filter screen (600µm) For filtering out coarse particles 135256
13 Interior lighting (optional) Protective tube light IP67, 1x24W 172777
15 Lamella protective plate Stainless steel, to cover the ventilation opening 162335
16 Pressure hose Feed to the Vario nozzle, cut 1100 mm 162495
17 Vario nozzle Can be adjusted from point to surface jet and unpressurised 168143
18 Wash brush For manual cleaning 168024
19 Compressed-air nozzle (optional) For fast drying of the cleaned workpieces 168250
20 Holder To hold the nozzles and the brush 168767
21 Work surface (fold-away shelf) In blue 161846
22 SET: Vario nozzle and wash
brush with hose system
162496
23 Nozzle for demister To blow clean the hood 163366
Hood
- Material: transparent thermoplastic
- surrounding seal, lock and reach-through gauntlets
Item Description Mat. No.
24 Hood 162349
25 Reach-through gauntlet 168036
26 Lock 160262
27 Seal 162482