Dentsply Sirona Intego User manual

New as of: 12.2018
Intego / Intego Pro
Intego Ambidextrous /
Intego Pro Ambidextrous
Installation requirements
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Table of contents Dentsply Sirona
Installation requirements Intego
264 57 092 D3543
D3543.021.01.09.0212.2018
Table of contents
1General information ................................................................................................ 5
1.1 Notes on the installation prerequisites ......................................................... 5
1.2 Structure of the document............................................................................ 6
1.2.1 Identification of the danger levels .................................................. 6
1.2.2 Formats and symbols used............................................................ 6
2Safety information................................................................................................... 7
2.1 Installation by qualified personnel................................................................ 7
2.2 Radiotelephones .......................................................................................... 7
2.3 Modifications and extensions of the system ................................................ 7
2.4 Power connection ........................................................................................ 7
3On-site installation .................................................................................................. 8
3.1 Substrate, floor............................................................................................. 8
3.1.1 Load-bearing capacity of the floor.................................................. 8
3.1.2 Stability .......................................................................................... 9
3.1.2.1 With Intego and Intego pro ........................................... 9
3.1.2.2 With Intego Ambidextrous and Intego pro
Ambidextrous................................................................ 10
3.2 Requirements of the supply media .............................................................. 12
3.2.1 Requirements of the water supply ................................................. 13
3.2.1.1 Condition of the water................................................... 13
3.2.1.2 Connection to the public drinking water system ........... 14
3.2.1.3 Installation of the water supply on the building side ..... 15
3.2.2 Requirements of the air supply ...................................................... 16
3.2.2.1 Condition of the air ....................................................... 16
3.2.2.2 Installation of air supply................................................ 16
3.2.3 Requirements of the suction machine............................................ 17
3.2.3.1 Typical pressure loss in the suction system ................. 18
3.2.4 Requirements of the waste water installation ................................ 18
3.3 Above-floor installation of supply lines......................................................... 19
3.4 Underfloor installation of supply lines .......................................................... 22
3.4.1 Installation template....................................................................... 22
3.4.2 Installation of the supply lines in the termination panel.................. 24
3.5 Cleaning the air and water pipes ................................................................. 25
3.6 Potential equalization................................................................................... 26
3.7 Underfloor installation of the PC connections .............................................. 27

Dentsply Sirona
Installation requirements Intego
Table of contents
64 57 092 D3543
D3543.021.01.09.0212.2018 3
4Dimensions, technical data..................................................................................... 29
4.1 Intego dimensions, scale 1:20 ..................................................................... 29
4.1.1 Distances in the Intego treatment room......................................... 29
4.1.2 Intego side view ............................................................................. 30
4.1.3 Top view of Intego with dentist element CS................................... 31
4.1.4 Top view of Intego with dentist element TS ................................... 32
4.1.5 Top view of Intego with options...................................................... 33
4.1.6 Distances in the Intego treatment room with Heliodent Plus unit
model ............................................................................................. 35
4.1.7 Side view of Intego with Heliodent Plus unit model ....................... 36
4.2 Intego pro dimensions, scale 1:20 ............................................................... 37
4.2.1 Distances in the Intego pro treatment room................................... 37
4.2.2 Intego pro side view....................................................................... 38
4.2.3 Top view of Intego pro with dentist element CS............................. 39
4.2.4 Top view of Intego pro with dentist element TS............................. 40
4.2.5 Top view of Intego pro with options ............................................... 41
4.2.6 Distances in the Intego pro treatment room with Heliodent Plus
unit model ...................................................................................... 43
4.2.7 Side view of Intego pro with Heliodent Plus unit model ................. 44
4.3 Dimensions for Intego Ambidextrous, Intego pro Ambidextrous, scale 1:20 45
4.3.1 Distances in the Intego Ambidextrous, Intego pro Ambidextrous
treatment room............................................................................... 45
4.3.2 Side view of Intego Ambidextrous, Intego pro Ambidextrous ........ 47
4.3.3 Top view of Intego Ambidextrous, Intego pro Ambidextrous with
dentist element CS......................................................................... 48
4.3.4 Top view of Intego Ambidextrous, Intego pro Ambidextrous with
dentist element TS......................................................................... 49
4.3.5 Top view of Intego Ambidextrous, Intego pro Ambidextrous with
options ........................................................................................... 50
4.4 Mounting plates............................................................................................ 52
4.5 Information on planning for the practice....................................................... 57
4.6 Technical data.............................................................................................. 58
4.6.1 Operating, transport and storage conditions.................................. 59
4.6.2 Weight and packaging ................................................................... 60
4.7 Standards/Approvals.................................................................................... 61
5Electromagnetic compatibility ................................................................................. 63
5.1 Accessories.................................................................................................. 63
5.2 Electromagnetic emission ............................................................................ 64
5.3 Immunity to interference .............................................................................. 65
5.4 Working clearances ..................................................................................... 68

Table of contents Dentsply Sirona
Installation requirements Intego
464 57 092 D3543
D3543.021.01.09.0212.2018
6Checklist ................................................................................................................. 69
6.1 Installation site ............................................................................................. 69
6.2 Construction requirements........................................................................... 70
6.3 IT hardware.................................................................................................. 71
6.4 Network........................................................................................................ 72
6.5 Data processing ........................................................................................... 73

Dentsply Sirona
Installation requirements Intego
1 General information
1.1 Notes on the installation prerequisites
64 57 092 D3543
D3543.021.01.09.0212.2018 5
1General information
1.1 Notes on the installation prerequisites
This document describes the installation prerequisites for all versions of
the Intego treatment center.
It contains the following information:
● Required information for practice planning.
● Information for the installer and operator regarding the necessary
quality of the air and water supply media.
● Information for the installer, such as how to implement the
connections for air, water, waste water, suction air and the power
supply.
● Information on the cabling of the PCs to be connected.
● Information about electromagnetic compatibility and the
prerequisites for setting up the treatment center.
● A checklist to ensure that all installation requirements have been
fulfilled.
The subsequent installation of the treatment center is described in the
installation instructions (REF 64 57 134).
You will also need the drilling template (REF64 57 076) for the safe and
secure attachment of the treatment center to the floor.

1 General information
1.2 Structure of the document
Dentsply Sirona
Installation requirements Intego
6
1.2 Structure of the document
1.2.1 Identification of the danger levels
To prevent personal injury and material damage, please observe the
warning and safety information provided in these operating instructions.
Such information is highlighted as follows:
DANGER
An imminent danger that could result in serious bodily injury or death.
WARNING
A possibly dangerous situation that could result in serious bodily
injury or death.
CAUTION
A possibly dangerous situation that could result in slight bodily injury.
NOTE
A possibly harmful situation which could lead to damage of the
product or an object in its environment.
IMPORTANT
Application instructions and other important information.
Tip: Information for simplifying work.
1.2.2 Formats and symbols used
The formats and symbols used in this document have the following
meaning:
Prerequisite
1. First action step
2. Second action step
or
➢ Alternative action
Result
➢ Individual action step
Prompts you to do something.
See "Formats and symbols used
[→6]"
Identifies a reference to another
text passage and specifies its
page number.
● List Designates a list.
“Command / menu item” Indicates commands / menu
items or quotations.

Dentsply Sirona
Installation requirements Intego
2 Safety information
2.1 Installation by qualified personnel
64 57 092 D3543
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2Safety information
2.1 Installation by qualified personnel
The installation of the supply connections must be carried out by
qualified technicians only.
WARNING
Professional installation
Comply with the national regulations for electrical installation
(e.g. IEC 60364-1, VDE0100-100, IEC 60364-7-710, VDE0100-710,
National Electrical Code).
Comply with the national regulations for water supply installations
(e.g. EN1717) and sewage installations (e.g.EN12056-1).
2.2 Radiotelephones
Mobile RF communication equipment, including accessories, should not
be used at a low level to the unit. Non-compliance can lead to a
reduction in the performance features of the unit.
2.3 Modifications and extensions of the system
For reasons of product safety, this product may be operated only with
original Dentsply Sirona parts or third-party parts expressly approved by
Dentsply Sirona. In the event of changes which were not foreseen,
Dentsply Sirona is not liable for resulting damages.
All units connected to this product must comply with the applicable
standards:
● IEC 60601-1, Medical electrical equipment
● IEC 60950-1, Information technology equipment
● IEC 62368-1, Audio/video, information and communication
technology equipment
2.4 Power connection
WARNING
Shock hazard
It is essential that you switch off the power supply PRIOR to
beginning the installation. There is a risk of electric shock. People can
be injured or electrical components of the unit destroyed.

3 On-site installation
3.1 Substrate, floor
Dentsply Sirona
Installation requirements Intego
8
3On-site installation
3.1 Substrate, floor
Unevenness The floor must be level and horizontal in accordance with DIN 18 202.
A
The compensating plates (A) in the accessory pack can be used for
slight unevenness in the floor.
B
> 2 mm
If unevenness in the floor is too large, the steel adapter plate (B) can be
used, see Mounting plates [→52].
3.1.1 Load-bearing capacity of the floor
Load capacity: The minimum load-bearing capacity of the floor must be 0.5N/cm2
(corresponds to around 500kg/m2).

Dentsply Sirona
Installation requirements Intego
3 On-site installation
3.1 Substrate, floor
64 57 092 D3543
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3.1.2 Stability
3.1.2.1 With Intego and Intego pro
With a concrete floor
● Use a 12mm dia. masonry drill to drill the holes.
● The depth of the holes depends on the condition of the floor.
For concrete floor without screed
(C):
For concrete floor with screed (A)
and impact sound insulation (B)
A+B max. 70mm:
Hole depth 120 mm (G) Hole depth 170 mm (G)
9 screws 110 mm long (E) and
one anchor bolt H (short)
9 screws 160 mm long (E) and
one anchor bolt H (short)
H
Intego pro
Intego
H
● Use 12mm dia. dowels for the screws but no dowel for the anchor
bolt (H).
WARNING
Any existent screed (A) and/or impact sound insulation (B) must be
penetrated!
➢ If the screed (A) and impact sound insulation (B) is deeper than
70mm,you must use longer screws and adjust the hole depth.
With a wooden floor
● Use a 7 mm dia. wood drill to drill the holes.
● Hole depth is:
For wooden floor (D):
Hole depth 120 mm G
10 screws 110 mm long (E)
● Provide and prepare appropriate supporting beams if required.
● Do not use any dowels for the wood screws.

3 On-site installation
3.1 Substrate, floor
Dentsply Sirona
Installation requirements Intego
10
3.1.2.2 With Intego Ambidextrous and Intego pro Ambidextrous
With a concrete floor
● Use a 12mm dia. masonry drill to drill the holes.
● The depth of the holes depends on the condition of the floor.
For concrete floor without screed
(C):
For concrete floor with screed (A)
and impact sound insulation (B)
A+B max. 70mm:
Hole depth 120 mm (G) Hole depth 170 mm (G)
● 4 or 6 screws 110mmlong
(E)
● 2 heavy duty anchors (short)
● 4 or 6 screws 160mmlong
(F)
● 2 heavy duty anchors (long)
IMPORTANT
Replace the washers at the heavy duty anchors with the washers
25x10.5x4 from the mounting material.
● For the holes (H), use screws with washers 30x10.5x2.5
● Use 12 mm dia. dowels for the screws but no dowel for the heavy
duty anchors.
● If the attachment points (J) are used, place the heavy duty anchors
into the attachment points (J). For the holes (I), insert screws with
washers 25x10.5x4.
– If the attachment points (J) are not used, place the heavy duty
anchors into the attachment points (I).
– If heavy load anchors cannot be used for attachment points (J)
and (I), the 4 screws must be screwed to the ground through the
attachment points (J) and (I) of the chair base. The unlocking
force for each screw must be at least 1700 N.
WARNING
Any existent screed (A) and/or impact sound insulation (B) must be
penetrated!
➢ If the screed (A) and impact sound insulation (B) is deeper than
70 mm, you must use longer screws and adjust the hole depth.
IMPORTANT
Fastening the chair base to the attachment points (J) is
recommended.

Dentsply Sirona
Installation requirements Intego
3 On-site installation
3.1 Substrate, floor
64 57 092 D3543
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With a wooden floor
● Use a 7 mm dia. wood drill to drill the holes.
● Hole depth is:
For wooden floor (D):
Hole depth 120 mm (G)
6 or 8 screws 110mmlong (E)
● Provide and prepare appropriate supporting beams if required.
● Do not use any dowels for the wood screws.
● For the holes (H), use washers 30x10.5x2.5.
● For the holes (I) and (J), use washers 25x10.5x4.
IMPORTANT
Fastening the chair base to the attachment points (J) is
recommended.

3 On-site installation
3.2 Requirements of the supply media
Dentsply Sirona
Installation requirements Intego
12
3.2 Requirements of the supply media
* = For use with an Air Venturi air jet pump
Suction machine
Compressed air (free from oil)
The compressor must be able to draw in air in an efficient,
hygienic manner.
Cold water (drinking water quality)
K Steam trap

Dentsply Sirona
Installation requirements Intego
3 On-site installation
3.2 Requirements of the supply media
64 57 092 D3543
D3543.021.01.09.0212.2018 13
3.2.1 Requirements of the water supply
3.2.1.1 Condition of the water
The water that supplies the treatment center must meet the following
requirements to avoid operating faults.
Water pressure: 2.5 bar (36 psi) to 6 bar (87 psi)
Minimum
flow rate:
3 l/min
Water hardness
(overall hard-
ness):
at > 2.4mmol/l (= 12°dH),
install a water softener.
Set dilution hardness to 1.43mmol/l (= 8°dH).
pH value: 6.5 to 8.5 (recommended)
Particle size: ≤ 100 µm
Water quality: The water quality must comply with the national
requirements for drinking water.
Colony count: The colony count must fulfill the national regula-
tions for drinking water and must not exceed 500
CFU/ml under any circumstances (CFU: Colony
forming units).
In the event of an increased colony count, the in-
door installation must be checked and the cause
of contamination eliminated. Alternatively, a stand-
alone water supply can also be installed. With In-
tego, the optional fresh water bottle can be used
as a water container, as can the empty disinfec-
tant tank with Intego Pro.
Sampling and the colony count must be performed
by a competent laboratory.
Before installation of the treatment center, an ac-
ceptable microbiological water quality for the do-
mestic water supply must be ensured and docu-
mented in the form of a colony count.

3 On-site installation
3.2 Requirements of the supply media
Dentsply Sirona
Installation requirements Intego
14
3.2.1.2 Connection to the public drinking water system
Treatment center isolated from the public drinking water supply
The Intego Pro treatment center, if it is equipped with a disinfection
system, complies with the requirements of EN 1717 (free discharge with
an isolation distance ≥ 20 mm) and the DVGW German Gas and Water
Association). It is intrinsically safe according to the W540 worksheet
and thus also complies with W270 and KTW (Guideline on the use of
plastics in contact with drinking water). It can be connected directly to
the public drinking water system.
The Intego treatment center, provided it is equipped with a fresh water
bottle not connected to the public drinking water supply, also complies
with the requirements of EN 1717 and the DVGW German Gas and
Water Association).
In both cases, the treatment center has the "DVGW" label next to the
rating plate.
Treatment center not isolated from the public drinking water supply
If compliance with EN 1717 is required in the country, the respective
measures for the protection of public drinking water must be taken
outside the treatment center.
This applies to the following unit versions:
● Intego Prowithout disinfection system
● Intego without fresh water bottle
● Intego with a fresh water bottle connected to the public drinking
water supply.
The treatment center then does not have the "DVGW" label.
Please comply with the national requirements with regard to connecting
treatment centers to the public drinking water system.

Dentsply Sirona
Installation requirements Intego
3 On-site installation
3.2 Requirements of the supply media
64 57 092 D3543
D3543.021.01.09.0212.2018 15
3.2.1.3 Installation of the water supply on the building side
● Carry out the installation in accordance with the national installation
requirements (e.g. EN 1717).
● Connect the treatment center to the cold water supply.
● Use fine filters with a mesh size between ≤80µm (0.08mm) and
≤100µm (0.1mm).
● In order to reduce the microorganisms in the water supply pipe, take
account of the following when laying this pipe to the treatment
center:
– Avoid long stub lines to the treatment center.
– Carry out the installation so that, where possible, other main
consumers (such as the sink) are fed from the same line
downstream of the treatment center connection.
– Avoid laying the supply line parallel to hot water pipes.
● Recommendation: Install a corner valve in the water supply to the
treatment center with 2 outlets and 2 stopcocks. The second outlet
makes it easy to take a sample of the water for microbiological
testing.

3 On-site installation
3.2 Requirements of the supply media
Dentsply Sirona
Installation requirements Intego
16
3.2.2 Requirements of the air supply
The air supply is required to drive the turbines, cool the drill drives, for
the cooling spray and to control the treatment center.
3.2.2.1 Condition of the air
Air pressure: 5,5 bar (80 psi) to 7,5 bar (109 psi)
Minimum flow rate: 50 l/min
Minimum flow rate with
air jet pump:
80 l/min
Air humidity: Dew point ≤-20°C at atmospheric pressure
Oil content: ≤ 0.5mg/m3
Particle content: ≤ 100 particles of size 1 - 5 µm
in one m3 of air
(larger particles are filtered by the treat-
ment center.)
Hygiene: Hygienically acceptable air
IMPORTANT!
The treatment center does not require
medical air.
3.2.2.2 Installation of air supply
● Carry out the installation in accordance with the national
requirements.
● Install a steam trap.

Dentsply Sirona
Installation requirements Intego
3 On-site installation
3.2 Requirements of the supply media
64 57 092 D3543
D3543.021.01.09.0212.2018 17
3.2.3 Requirements of the suction machine
● Vacuum in the suction machine at the connection point with the
treatment center: min. 0.12 bar (1.7 psi), max. 0.18 bar (2.6 psi).
● With a vacuum of > 0.18 bar (2.6 psi) with no flow, the treatment
center must be fitted with the "Vacuum limiter" retrofit kit (REF 59 68
826).
● Minimum suction power: 500 Nl/min
● For the suction line: adhere to the specifications in the installation
instructions for "Suction machines".
● Suction system Type 1: High flow rate
● Wet or dry suction (depending on equipment)
● Suction handpiece diameter:
– 6mm: Saliva ejector and surgical suction
– 11mm: Spray aspirator
● INTEGO: Filter mesh size 1.5 x 3.0 mm
● INTEGO pro: Filter mesh size 1.3 x 1.3 mm
● Sirona recommends using cannulae with a bypass in order to
prevent return flow in adhered cannulas.

3 On-site installation
3.2 Requirements of the supply media
Dentsply Sirona
Installation requirements Intego
18
3.2.3.1 Typical pressure loss in the suction system
Suction flow of large suction hose
red (○): Only large suction device
black (◊): Saliva ejector in parallel
3.2.4 Requirements of the waste water installation
● The quantity of waste water from the treatment center is max. 3 l/
min.
– Carry out the waste water installation accordingly.
– Fit the waste water pipe in accordance with the information in
the table [→23].
The gradient of the waste water pipe must be at least 1°.

Dentsply Sirona
Installation requirements Intego
3 On-site installation
3.3 Above-floor installation of supply lines
64 57 092 D3543
D3543.021.01.09.0212.2018 19
3.3 Above-floor installation of supply lines
The supply lines can be installed above the floor (above-floor
installation) or through the floor (underfloor installation).
For the installation of the supply lines through the floor, see "Underfloor
installation of supply lines" [→22].
In the case of above-floor installation, two connection versions are
available
● When connecting from the wall, the "above-floor mounting kit" is
required.
C
● When connecting from the floor beyond the terminal box, the
"Installation kit for separate terminal boxes" (C) is required.
A
B
In addition, a suitable diaphragm for above-floor installation must be
located at the terminal box of the treatment center. The diaphragm is
available with (B) and without (A) third-party unit connection.
Ex works ordering
● In the case of ex works orders, the "over-floor installation kit" order
No.: 64 43 746 must also be ordered. The appropriate diaphragm is
automatically selected using further order information.
If required, the "Installation kit for separate terminal boxes" order
No.: 64 43 738 must also be ordered.

3 On-site installation
3.3 Above-floor installation of supply lines
Dentsply Sirona
Installation requirements Intego
20
In the case of re-ordering for a retrofit
● For connection from the wall, the above-floor installation kit and a
diaphragm are required:
– Above-floor installation kit (D) Order No.: 64 43 746 and
– Diaphragm main switch, above-floor without third-party unit
connection (A) order No.: 6473636 or
– Diaphragm retrofit kit, above-floor with third-party unit
connection (B) order No.: 6473602
● For connection from the floor beyond the terminal box, the
"Installation kit for separate terminal boxes" and a diaphragm are
required:
– Installation kit for separate terminal boxes (C) order No.: 64 43
738 and
– Diaphragm main switch, above-floor without third-party unit
connection (A) order No.: 6473636 or
– Diaphragm retrofit kit, above-floor with third-party unit
connection (B) order No.: 6473602
➢ Install the supply lines, which are routed from the wall or from a
separate terminal box, into the connection field of the treatment
center as shown in the figure.
Cu 10x1 mm
DN 40
200 mm
250 mm
8’’
10’’
Ø 36,6mm
3/8“
> 500 mm
> 20’’
A/B
D