Diamond Atomix DH42AL/T2V User manual

Mod: DH42AL/T2V
Production code: TS38AD
11/2019

USER’S MANUAL
Atomix Line
Serie DH
SPIRAL MIXER

2
INDEX
1.0 INFORMAZIONI GENERALI ............................................................................................................... 5
1.1 Garanzia .......................................................................................................................................... 5
1.2 Caratteristiche della macchina........................................................................................................ 5
1.4 Schemi elettrici................................................................................................................................ 9
1.5 Zona occupata dall'operatore ......................................................................................................... 9
1.6 Avvertenze generali per la sicurezza......................................................................................... 9; 10
1.7 Avvertenze per la sicurezza........................................................................................................... 10
2.0 Avvertenze, descrizione e criteri di sicurezza ................................................................................ 10
2.1 Avvertenze ..................................................................................................................................... 10
3.0 DISPOSITIVI DI COMANDO E SICUREZZA....................................................................................... 14
3.1 DISPOSITIVI DI COMANDO ..................................................................................................................... 14
3.3 Verifica funzionale ........................................................................................................................... 16
3.3.1 Modello TS5 e TS8 (Fig. 5-5b)..................................................................................................... 17
3.3.2 Modello TS12-44, TS12A-44A .................................................................................................... 17
4.2 Trasporto e movimentazione......................................................................................................... 12
8.1 Esploso TS5-8................................................................................................................................ 25
8.10 Schema elettrico Impianto Trifase 2 velocità per TS5-8.............................................................. 37
8.11 Schema elettrico Impianto monofase per TS/TSA12-18-38-44....................................... 38; 40; 42
8.11.1 Dettagli dei collegamenti alla scheda digitale impianto monofase.......................................... 39
8.13 Schema elettrico impianto trifase 2 velocità per TS/TSA12-18-38-44 ........................................ 42
8.13.1 Dettagli dei collegamenti alla scheda digitale impianto trifase 2 velocità ............................... 43
8.2 Esploso TS12-18 ............................................................................................................................ 26
8.3 Esploso TS25-38-44 ....................................................................................................................... 27
8.4 Esploso TSA12-18 .......................................................................................................................... 28

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8.5 Esploso TSA25-38-44..................................................................................................................... 29
8.6 Lista componenti TC5-44 .............................................................................................................. 24
8.6 Lista componenti TS5-44............................................................................................................... 32
8.7 Lista componenti TS12A-44A ......................................................................................................... 33
8.8 Schema elettrico impianto monofase per TC5-8 ........................................................................... 24
8.8 Schema elettrico impianto monofase per TS5-8 Monofase.......................................................... 36
8.9 Schema elettrico Impianto Trifase per TS5-8................................................................................. 36
8.10 Schema elettrico Impianto Trifase 2 velocità per TS5-8.............................................................. 30
8.11 Schema elettrico Impianto monofase per TS/TSA12-18-38-44................................................... 31
8.11.1 Dettagli dei collegamenti alla scheda digitale impianto monofase.......................................... 32
8.12 Schema elettrico impianto trifase per TS/TSA12-18-38-44 ......................................................... 33
8.12.1 Dettagli dei collegamenti alla scheda digitale impianto trifase................................................ 34
8.13 Schema elettrico impianto trifase 2 velocità per TS/TSA12-18-38-44 ........................................ 35
8.13.1 Dettagli dei collegamenti alla scheda digitale impianto trifase 2 velocità ............................... 36
8.13.2 Dettagli dei collegamenti alla scheda di potenza impianto trifase 2 velocità .......................... 37

4
0.0 PREFACE
This manual is directed towards those who install, operate and maintain the machine so that they can take
advantage of the characteristics of the product in the best way. It is important that this manual is kept and
remains with the machine if it is moved or if ownership changes so that it can be consulted under all
circumstances and therefore the necessary information is available to operate it within safe conditions.
The manufacturer does not take upon themselves the obligation to give notice of possible successive
modifications of the product. Furthermore, under the terms of law, this document remains the property of
the manufacturer, and tampering, reproduction or transmission to a third party are prohibited without
their consent.
The following symbols are used to better stress some passages
ATTENTION: indicates hazards that might cause serious damages; attention is required
INFORMATIONS: indicate particularly important technical information
1GENERAL INFORMATIONS
1.1 WARRANTLY
The duration of the guarantee is for two years and runs from the date on the invoice or tax receipt was
issued at the time of purchase. Within this period, components that have been unequivocally ascertained
to be faulty due to manufacturing defects will be substituted or repaired freely by the manufacturer from
their premises, except for electrical components and those subject to wear and tear. The guarantee
excludes postage and labor costs.
The guarantee is forfeited in the case of the damage being caused by: transportation, wrong or insufficient
maintenance, unskilled operators, tampering, repairs carried out by unauthorised personnel, or failure to
comply with the instructions of the manual. Compensation from the manufacturer will not be given for
direct or indirect damages arising during any time the machine is inoperative due to its breakdown, it being
awaiting repairs, or in any way referable to the non- physical presence of the machine.
1.2 MACHINE SPECIFICATIONS
The machine has been built and designed for professional use in the bakery and pastry industry.
The machine (Fig.1) consists of:
 A robust, painted steel body powder coated with epoxy-powders for foodstuffs (reinforced with
metal profiles where the mechanical stress is greater) which contains and supports the various
machine components.
 The bowl, the spiral, the central dough breaker and the protection grate are all in stainless steel.
 Chain drive with oil bath gear motor.
 The moving parts are on ball bearing.
 Type feet (for models TS5 and TS 8), set of wheels (for models from TS 12 to TS 44),
 Available with motor:
- single-phase 1 speed
- three-phase 1 speed

5
- three-phase 2 speeds
 Electric circuit fed by a cable to the network to which are connected at low tension (24V) the
control devices to start, to stop, and of the safety devices. Among these l'internal blocking of the
moving parts activated by the movement of the mobile protection of the pan.
The machine with raising top and removable bowl, is functionally identical to the machine with fixed top and
bowl.
It differentiates from the other only for the following advatages, that it can offer at the end of each work cycle:
 The facility in the collection of the dough.
 The facility in the cleaning phase.

6
B
AC
TSA12; TSA18; TSA25;
TSA38; TSA44
TS12; TS18; TS25; TS38; TS44
TS5; TS8
B
AC
B
AC
Fig. 1

7
1.3 TECHNICAL SPECIFICATIONS
Model
Kneading
capacity
kg
Flour
capacity
kg
Bowl
volume
lt
Bowl
dim.
mm
Motor
Power
kW
Volt
Dimensions
mm
A C B
Weight
Kg
FIXED HEAD AND FIXED STEEL BOWL
TS5M
5
3
7
237X160
0.37
230/50/1
540X260X520
38
TS5T
5
3
7
237X160
0.37
400/50/3
540X260X520
38
TS5D
5
3
7
237X160
0.3/0.45
400/50/3
540X260X520
38
TS8M
8
5
10
260X200
0.37
230/50/1
550X270X553
40
TS8T
8
5
10
260X200
0.37
400/50/3
550X270X553
40
TS8D
8
5
10
260X200
0.3/0.45
400/50/3
550X270X553
40
TS12M
12
8
15
317X210
0.9
230/50/1
690X335X630
68
TS12T
12
8
15
317X210
0.75
400/50/3
690X335X630
68
TS12D
12
8
15
317X210
0.6/0.8
400/50/3
690X335X630
68
TS18M
18
12
20
360X210
0.9
230/50/1
715X380X630
70
TS18T
18
12
20
360X210
0.75
400/50/3
715X380X630
70
TS18D
18
12
20
360X210
0.6/0.8
400/50/3
715X380X630
70
TS25M
25
17
33
400X260
1.1
230/50/1
785X420X700
85
TS25T
25
17
33
400X260
1.1
400/50/3
785X420X700
85
TS25D
25
17
33
400X260
1/1.4
400/50/3
785X420X700
85
TS38M
38
25
40
452X260
1.5
230/50/1
830X470X770
97
TS38T
38
25
40
452X260
1.5
400/50/3
830X470X770
97
TS38D
38
25
40
452X260
1.5/2.2
400/50/3
830X470X770
97
TS44M
44
30
50
500X270
1.5
230/50/3
870X520X770
102
TS44T
44
30
50
500X270
1.5
400/50/3
870X520X770
102
TS44D
44
30
50
500X270
1.5/2.2
400/50/3
870X520X770
102
Model
Kneading
capacity
kg
Flour
capacity
kg
Bowl
volume
lt
Bowl
dim.
mm
Motor
Power
kW
Volt
Dimensions
mm
A C B
Weight
Kg
LIFTABLE HEAD AND EXTRACTIBLE STEEL
BOWL
TS12A
M
12
8
15
317X210
0.9
230/50/1
690X335X630
79
TS12A
T
12
8
15
317X210
0.75
400/50/3
690X335X630
79
TS12A
D
12
8
15
317X210
0.6/0.8
400/50/3
690X335X630
79
TS18A
M
18
12
20
360X210
0.9
230/50/1
715X380X630
82
TS18A
T
18
12
20
360X210
0.75
400/50/3
715X380X630
82
TS18A
D
18
12
20
360X210
0.6/0.8
400/50/3
715X380X630
82
TS25A
M
25
17
33
400X260
1.1
230/50/1
785X420X700
98
TS25A
T
25
17
33
400X260
1.1
400/50/3
785X420X700
98
TS25A
D
25
17
33
400X260
1/1.4
400/50/3
785X420X700
98
TS38A
M
38
25
40
452X260
1.5
230/50/1
830X470X770
112
TS38A
T
38
25
40
452X260
1.5
400/50/3
830X470X770
112
TS38A
D
38
25
40
452X260
1.5/2.2
400/50/3
830X470X770
112
TS44A
M
44
30
50
500X270
1.5
230/50/3
870X520X770
116
TS44A
T
44
30
50
500X270
1.5
400/50/3
870X520X770
116
TS44A
D
44
30
50
500X270
1.5/2.2
400/50/3
870X520X770
116
M= Single Phase Motor, D= Two speeds , T= Three-phase Motor.
1.4 WIRING DIAGRAMS
The wiring diagrams are reported in paragraphs 8.8-8.13

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1.5 OPERATING AREA
In the normal working conditions and to have the best exploration of the potentiality of the
machine, the operator needs the area represented in Fig.2.
Fig. 2
mt 1,5
mt 2

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1.6 GENERAL SAFETY INSTRUCTIONS
Although the machine is built in conformity to the required security rules regarding electrical,
mechanical and hygienic regulation it can be dangerous if:
Used in case and condition different to those described by the manufacturer.
Manumission of the protection and of the safety devices.
Inattention to the instruction of: Installation - Functioning - Use - Maintenance.
INFORMATION
Installation and maintenence have to be done by qualified personnel authorized by the
manufacturer who is not responsable for any mistaken installation or manomission.
1.7 SAFETY INSTRUCTIONS
INFORMATION
Carefully read the instruction before using the machine.
WARNING
The avoid dangerous condition and/or possible injuries caused from: electric current, mechanical
parts, fire or hygienical problems, you must follow the security indications step by step.
A) Keep in order your working area. Disorder can cause dangerous accidents.
B) Consider environmental conditions. Do not use the machine in humid, wet or nadly lit
environments, close to inflamable liquids or gas.
C) Keep away from children and non authorized personnel. Do not permit them to go near
the machine or the working area.
D) Only utilize the machine with the correct voltage. Normal usage gives better results.
E) Dress in adequate way. Do not wear hanging clothes or any items which can be caught in
the machine. Use non-slip shoes. For hygiene and safety keep your hair tied back and
wear protective gloves.
F) Protect the cable. Do not pull the cable to extract the plug. Do not leave the cable near
high temperatures, sharp objects, water or solvents.
G) Avoid insecure positions. Find the best surface to ensure the machine is balanced.
H) Always pay maximum attention. Do not be distracted when using the machine.
I) Take the plug out. When the machine is not in use, before cleaning, maintenance and
moving it.
L) Do not use further extensions.
M) Check that the machine is not damaged. Before using the machine carefully check that
all security devices are working. Check that: the mobile parts are not blocked, there are

10
not any parts damaged, all the parts have been set up correctly and all the conditions
that could influence the regular functioning of the machine are in working order.
N) Repairing the machine by qualified personnel. The repairs can only be done by qualified
people, using original spare parts. The non- compliance with these rules can represent
danger for the user.
In particular:
A) Do not use the machine in humid, wet or badly lit environments, close to inflammable liquids
or gas.
B) Keep away from children and non authorized personnel.
C) Only utilize the machine with the correct voltage. Normal usage gives better results.
D) Dress in adequate way. Do not wear hanging clothes or any items which can be caught in the
machine. Use non-slip shoes. For hygiene and safety keep your hair tied back and wear
protective gloves.
E) Protect the cable. Do not pull the cable to extract the plug. Do not leave the cable near high
temperatures, sharp objects, water or solvents.
F) Take the plug out. When the machine is not in use, before cleaning, maintenance and moving
it.
G) Check that the machine is not damaged. Before using the machine carefully check that all
security devices are working. Check that: the mobile parts are not blocked, there are not any
parts damaged, all the parts have been set up correctly and all the conditions that could
influence the regular functioning of the machine are in working order.
H) Repairing the machine by qualified personnel. The repairs can only be done by qualified
people, using original spare parts.
1.7.1 POWDERS RISK
During the loading operations of the dry products in the bowl or during the normal working some
hanged dusts can be determined (for example flour dust).
The ingredients and the packaged products must be handled with care, reducing at minimum the
height over the bowl from which they are poured. The packages must be opened with care in the
bowl inferior part to promote the flour dust release in the less possible time.
The risk of suspended dust during the use of the machine is almost irrelevant, since the openings of
the bowl protection guard are so small that they do not allow appreciable emissions of flour dust.

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2INSTALLATION OF THE MACHINE
2.1 ENVIRONMENTAL CONDITIONS OF INSTALLATION SITE
The environmental conditions in which the machine must be installed must follow these
characteristics:
- Free of humidity
- Water and heat sources at safe distance from the machine
- Adequate ventilation and lighting corresponding to hygiene and security regulations
following the existing laws
- Well-dimensioned flat and stable surface for easier cleaning. For normal ventilation of the
machine no objects should obstruct.
-
2.2 TRANSPORT AND HANDLING
The machine is supplied in a closed package and fixed with metal straps on wood. Inside the
packaging with the machine you will find the instructions and the declaration of conformity
according to the machines regulation. The machine must be unloaded and lifted out at the
part indicated on the packaging by proper equipment. For the transportation of the machine
to the place of installation, use a fork lift.
After cutting the metal straps take out of the packaging and the plastic cover, then with the
help of a proper belt put under the machine (PICT. 3) and a fork lift (manual or motor) lift
the machine and take away the bottom pallet, position the machine making sure you leave a
space around it of 50 cm to make usage, cleaning and maintenance easier. If the machine is
unstable put under the feet or wheels pieces of hard rubber. If the machine has wheels
make sure they have been blocked by pushing the lever A downwards till it blocks (PICT. 4).
NOTE: Separate the different materials according to material type and recycle them in accordance
with relevants legislations.
Fig. 3
A
Fig. 4

12
2.3 ELECTRICAL CONNECTIONS
The connection type Y of the machine with the electric network is made by means of an
operation cable, which is provided with a plug only in the single-phase model. As far as the
three-phase machines are concerned it is necessary to put together the cable and a normalized
and polarized plug (the distinction between phase and neutral must be unequivocal), and verify
that the rotation way of the bowl is the same indicated by the arrow on the bowl.
The electric net must be provided with an automatic differential switch and this has to be suitable to the
machine
ATTENTION
Before proceeding to he electrical connection, ensure that voltage and frequency are the same
declared by the Manufacturer and shown on the identification plate.
ATTENTION
Any electrical intervention involving the working site is to be carried out by qualified and skilled
technicians. The manufacturer will not be liable for defects, breakdowns or malfunctioning arising
from the non-compliance with the power supply values stated.
2.4 POSITIONING OF THE MACHINE
The plug must be easily accessible, must not require any kind of movement. The cable from the machine
to the wall plug must not be pulled tightly, also do not rest the machine on the cable.

13
3CONTROL AND SAFETY DEVICES
The machine is equipped with the following control and , safety devices:
3.1 CONTROL DEVICES
3.1.1 MACHINE TS5-8
FIG.5: Single-Phase Machine
FIG. 5B: Two speeds Machine
A –Green START button
B –Red STOP button
H - Speed commutator
A
B
Fig. 5
B
AH
Fig. 5b

14
3.1.2 MACHINE TS12-44 SINGLE-PHASE, THREE-PHASE AND TWO SPEEDS (FIG.6-
7)
Position
Description
A/A1
Start Button for 1
st
speed
A2
Start Button for 2
st
speed
B
Red STOP button
L1
Led signalling the operation in 1
nd
speed
L2
Led signalling the operation in 2
nd
speed
R
Led signalling connection to the mains/Led status
indicator
S/S1
Button to increase the time (+) / Button to decrease
the time (-)
1
nd
SPEED
S2
Button to increase the time (+) / Button to decrease
the time (-)
2
nd
SPEED
T/T1
Time display of working time in 1
st
speed
T2
Time display of working time in 2
st
speed
3.2 SAFETY DEVICES (FIG.8)
I - Moving protection grate (PICT. 8)
K - Microswitch acts by stopping the machine if the safety grill is lifted( on all models TS/TSA)
L - Device proving that the top and the protection cover are up or down (only on tilting head mixers TSA)
M,M1- Check pin of the top (down position) (TSA models)
N - Device proving that the bowl is in or out (TSA models)
O -Blocking disk of the bowl (TSA models)
Device proving that the top and the protection cover are up or down (only on tilting head mixers TSA)
A
B
R
T
S
S
Fig. 6
A1 A2
B
T1 T2
L2
L1
RS1 S2
Fig. 7

15
ATTENTION
The single safety device are efficient when:
 On raising the protetion I (PICT. 8) the machine stops.
 On raising the top (by means of the check pin M and/or taking off bowl the machine does not start.
 On softly pulling either the bowl or the top they do not move.
3.3 TESTING
3.3.1 TS5 E TS8 MODELS (FIG. 5-5B)
OPERATING: push the green button A to start the bowl and the spiral.
STOP: push the red button to stop the bowl and the spiral.
Note: In a machine fed electrically by three-phase, if the rotation of the bowl is opposite the way shown by the arrow it is
necessary to follow these indications for the functioning and every time you change the electric plug:
· Stop the machine.
· Take the plug out.
· Reverse on the plug the position of two phases (example: L1 with L2 and vice versa).
MM1
I
N
O
Fig. 8
L
K

16
· Restart the machine and verify if the bowl is rotating the right way.
Start the machine without using it, let it on for about one minute and verify that it is functioning perfectly.
3.3.2 TS12-44, TS12A-44A MODELS
Single-phase and three-phase machines (Fig.6):
Single-phase models TS12M-44M, TS12AM-44AM and three-phase models TS12T-44T, TS12AT-44AT
allow the setting of time working with a timer. It is possible to exclude the functioning of the timer .
Operation without the timer
START: push the green button A to start the bowl and the spiral.
STOP : push the red button to stop the bowl and the spiral.
During operation, the R warning light indicated (Fig. 6) is green, while if the mobile protection I Fig.8-9
is raised, the warning light turns red, indicating the intervention of the safety system of the machine.
To resume processing, lower the mobile protection, letter I fig.8-9, and press start again (button A).
Operation with timer:
The timer manages the duration of the working cycle.
The working time is set using the ± buttons indicated by the letter S in fig.6. The selected time is
expressed in minutes and displayed on the display, indicated in fig.6 by the letter T.
After setting the time, press the start button A indicated in fig.6 and the led position R starts to flash.
During processing the time indicated by the display decreases. The machine stops automatically when
the set time is reset. An instant after the reset, the timer re-shows the duration set in the job just
completed.
P
I
Fig. 9

17
3.3.3 THREE-PHASE 2 SPEEDS AUTOMATIC (FIG.7):
TS12D-44D, TS12AD-44AD models allow the automatic control of working time in 1
st
and 2
nd
speed
using the timers relating to 1
st
and 2
nd
speed. It is possible to exclude the functioning of the timer in 1
st
and 2
nd
speed.
Operation without the timer
START : push the A1 button to start the bowl and the spiral on 1
st
speed; to switch to the 2
st
speed,
push the A2 button
STOP: push the B button to stop the bowl and the spiral.
If the mobile protection I Fig.8-9 is raised, the machine stops; to resume the working cycle, press
again the start button A1 ( 1st speed )or A2 ( 2st speed) .).
Operation in Automatic mode:
This operating mode is obtained by setting the processing times in 1st and 2nd speed through the
selection buttons S1 for the first speed timer and S2 for the 2nd speed timer. Once set the times,
press the A1 button to start the working cycle.
The switch to the 2nd speed starts automatically when the time set in 1st speed is completed and the
cycle stops when the time set in 2nd speed is completed.
During the working cycle, the indicator light R flashes green; if the bowl protection is raised the color
turns red and stops flashing.
The L1 light is on and L2 is off in 1st speed; vice versa for 2nd speed.
Note: In a machine fed electrically by three-phase, if the rotation of the bowl is opposite the way shown by the arrow it is
necessary to follow these indications for the functioning and every time you change the electric plug:
· Stop the machine.
· Take the plug out.
· Reverse on the plug the position of two phases (example: L1 with L2 and vice versa).
· Restart the machine and verify if the bowl is rotating the right way.
Start the machine without using it, let it on for about one minute and verify that it is functioning perfectly.

18
P
I
Fig. 9

19
4USE OF THE MACHINE
Before starting work make sure that the machine is perfectly clean in particular, the surfaces of bowl, the spiral
and of the central column that have contact with the food products. If necessary clean them following
indications at 5.1.
4.1 USE OF THE MACHINE WITH FIXED TOP AND BOWL
After lifted up the protection I, pour in the bowl all the required ingredients, push down the
protection, press the button to start A or D. The movement made by the spiral, which is sincronized
with the rotation of the bowl, gives an amalgamation of, flour, water, salt, yeast and other eventual
ingredients till you obtain a mixture of the consistance required. If necessary, in order to modify the
characteristics and/or the consistence of the initial dough, pour the ingredients through the
protection grate I. When work cycle is completed, leave machine on hold, lift up the mobile
protection to maximum opening, take mixture out of the bowl, proceed with cleaning of the
machine following the indications at 5.1.
4.2 USE OF THE MACHINE WITH RAISING TOP AND REMOVABLE BOWL
The machine with raising top and removable bowl, is functionally identical to the machine with fixed top
and bowl.
It differentiates from the other only for the following advatages, that it can offer at the end of each
work cycle:
· The facility in the collection of the dough.
· The facility in the cleaning phase.
4.3 RAISING OF THE TOP AND TAKING OFF OF THE BOWL
In order to raise the top and to take off the bowl proceed as follows: stop the machine, unplug the
machine, raise the protection I completely (PICT. 10), pull the pin M as far as the top is blocked, raise
the top by means of the little piston underneath, rotate clockwise the disk O as far as the bowl is
unlocked, raise the bowl and take it off, take off the dough.