DINGLI S056-RS Setup guide

SELF-PROPELLED SCISSOR LIFTS
OPERATOR’S MANUAL
with Maintenance Information
( For S056-RS )
Part Number: SM0117119A_Rev1.1
Zhejiang Dingli Machinery Co., Ltd. First Edition, August 2018 Printing
WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHN ICIANS AN D IMPROPER USE OF THE MACHINE
D O NO T OP ERA TE TH IS M AC HI NE U N TI L YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL

OPERATOR’S MANUAL with Maintenance Information
i
Important
Read, understand and obey these safety rules
and operating instructions before operating
this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This
manual should be considered a permanent
part of your machine and should remain with
the machine at all times. If you have any
questions, please call DINGLI Machinery.
Contents
Page
Safety Rules 1
Legend 7
Decals 8
Specifications 11
Control panel 12
Pre-Operating Instructions 15
Workplace Inspection 17
Function Tests 18
Operating Instructions 23
Transport and Lifting Instructions 50
Maintenance 52
Schematic 73
Inspection and Repair Log 75
Owners, Users and operators:
We appreciate your choice of our machine for
your application. Our number one priority is
user safety, which is best achieved by our joint
efforts. We feel that you make a major
contribution to safety if you, as the equipment
users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained / certified operators,
directed by informed and knowledgeable
supervision, running the machine.
If there is anything in this manual that is not
clear or which you believe should be added,
please contact us.
Contact us:
Zhejiang Dingli Machinery Co., Ltd.
1255 Baiyun South Road. Leidian Town.
Deqing Zhejiang
China
Tel: [phone]
Fax: [phone]
Web: www.cndingli.com
E-mail:[e-mail]

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
1
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
Knowand understand the safety rules
before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
4 Inspect the workplace.
5 Only use the machine as it was
intended.
√You read, understand and obey the
manufacturer's instructions and safety rules
— operator's manual and machine decals.
√You read, understand and obey employer's
safety rules and worksite regulations.
√You read, understand and obey all
applicable governmental regulations.
√You are properly trained to safely operate
the machine.
Decal Legend
DINGLI product decals use symbols, color
coding and signal words to identify the
following:
Safety alert symbol — used to alert
personnel to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
Red — used to indicate the
presence of an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Orange — used to indicate
the presence of a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
Yellow with safety alert
symbol — used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may cause minor or moderate injury.
Blue without safety alert
symbol — used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
2
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials
to an aerial work site.
This machine is intended for use
INDOORS ONLY, and must not be used
outdoors as wind forces may make it unstable.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times.
Use mild soap and water to clean safety signs.
Do not use solvent-based cleaners because
they may damage the safety sign material.
Electrocution Hazard
This machine is not electrically insulated and
will not provide
protection from
contact with or
proximity to electrical
current.
Maintain safe
distances from
electrical power lines and apparatus in
accordance with applicable governmental
regulations and the following chart.
Voltage
Phase to Phase
Minimum Safe
Approach Distance
Meters
0 to 300V Avoid Contact
300V to 50kV 3.05
50kV to 200kV 4.60
200kV to 350kV 6.10
350kV to 500kV 7.62
500kV to 750kV 10.67
750kV to 1000kV 13.72
Keep away from the machine if it contacts
energized power lines. Personnel on the
ground or in the platform must not touch or
operate the machine until energized power
lines are shut off.
Do not use the machine as a ground for
welding.
Tip-over Hazard
Occupants, equipment and materials must not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.
Maximum capacity – S056-RS
Maximum occupants (Indoor use ONLY) 2
Platform allowable maximum load 230 kg
Extension deck allowable maximum load 113kg
Platform retracted Platform extended
Extension Platform
only only
Work Area Safety
Do not raise the platform unless the machine
is on a firm, level surface.
Do not drive over 0.6 km/h with the platform
raised.
Do not depend on the tilt alarm as a level
indicator. The tilt alarm sounds on the chassis
and in the platform when the machine is on a
slope.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
3
If the tilt alarm sounds:
Lower the platform. Move the machine to a
firm, level surface. If the tilt alarm sounds
when the platform is raised, use extreme
caution to lower the platform.
Do not use the platform controls to free a
platform that is caught, snagged or otherwise
prevented from normal motion by an adjacent
structure. All personnel must be removed from
the platform before attempting to free the
platform using the ground controls.
Use extreme care and slow speeds while
driving the machine in the stowed position
across uneven terrain, debris, unstable or
slippery surfaces and near holes and
drop-offs.
Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the platform raised.
Do not push off or pull toward any object
outside of the platform.
Maximum allowable manual force
Model Application
manual
force
Maximum
occupants
S056-RS Indoor 400N 2
Do not use the machine as a crane.
Do not place or attach fixed or overhanging
loads to any part of this machine.
Do not push the machine or other objects with
the platform.
Do not operate the machine with the chassis
trays open.
Do not contact adjacent structures with the
platform.
Do not alter or disable the limit switches.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform
perimeter.
Do not alter or disable machine components
that in any way affect safety and stability.
Do not replace items critical to machine
stability with items of different weight or
specification.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability. Each battery must weigh 32.7 kg. The
batteries must weigh a minimum of 65.4 kg.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for
holding tools or other materials onto the
platform, toe boards or guard rail system can
increase the weight in the platform and the
surface area of the platform or the load.
Do not place ladders or scaffolds in the
platform or against any part of this machine.
Do not transport tools and materials unless
they are evenly distributed and can be safely
handled by person(s) in the platform.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
4
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are
properly tightened.
Crushing Hazard
Keep hands and limbs out of scissors.
Keep hands clear when folding rails.
Maintain a firm grasp on the platform rail when
removing the rail pins. Do not allow the
platform guard rails to fall.
Use common sense and planning when
operating the machine with the controller from
the ground. Maintain safe distances between
the operator, the machine and fixed objects.
Operation on Slopes Hazard
Do not drive the machine on a slope that
exceeds the slope and side slope rating of the
machi ne.
Slope rating applies to machines only in the
stowed position.
Maximum slope rating stowed
Maximum side slope rating stowed
Model AB
S056-RS 25% (14°) 25% (14°)
Note: Slope rating is subject to ground
conditions and adequate traction.
Fall Hazard
The guard rail system provides fall protection.
During operation, occupants in the platform
must wear a full body harness with a lanyard
attached to an authorized lanyard anchorage
point. Attach only one (1) lanyard per lanyard
anchorage point.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform
floor at all times.
Do not climb down from the platform when
raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard
rails are properly installed and the entry is
secured for operation.
Do not enter or exit the platform unless the
machine is in the stowed position.
Collision Hazard
Be aware of limited sight distance and blind
spots when driving or operating.
Be aware of extended platform position(s)
when moving the machine.
Check the work area for overhead obstructions
or other possible hazards.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
5
Be aware of crushing hazards when grasping
the platform guard rail.
Operators must comply with employer, job site
and governmental rules regarding use of
personal protective equipment.
Observe and use color-coded direction arrows
on the platform controls for drive and steer
functions.
Do not operate a machine in the path of any
crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machi ne.
Do not lower the platform unless the area
below is clear of personnel and obstructions.
Limit travel speed according to the condition of
the ground surface, congestion, slope, location
of personnel, and any other factors which may
cause collision.
Component Damage Hazard
Do not use any battery charger greater than
24V to charge the batteries.
Do not use the machine as a ground for
welding.
Explosion and Fire Hazard
Do not operate the machine or charge the
batteries in hazardous locations where
potentially flammable or explosive gases or
particles may be present.
Damaged Machine Hazard
Do not use a damaged or malfunctioning
machi ne.
Conduct a thorough pre-operation inspection
of the machine and test all functions before
each work shift. Immediately tag and remove
from service a damaged or malfunctioning
machi ne.
Be sure all maintenance has been performed
as specified in this manual.
Be sure all decals are in place and legible.
Be sure the operator’s manual is complete,
legible and in the storage container located in
the platform.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil
or air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.
Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain
closed and secured during operation.
Battery Safety
Burn Hazard

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
6
Batteries contain acid. Always wear protective
clothing and eye wear when working with
batteries.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.
Explosion Hazard
Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.
The battery tray should remain open during the
entire charging cycle.
Do not contact the battery terminals or the
cable clamps with tools that may cause
sparks.
Component Damage Hazard
Do not use any battery charger greater than
24V to charge the batteries.
Electrocution/ Burn Hazard
Connect the battery charger to
a grounded, AC 3-wire
electrical outlet only.
Inspect daily for damaged
cords, cables and wires.
Replace damaged items
before operating.
Avoid electrical shock from contact with
battery terminals. Remove all rings, watches
and other jewelry.
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability. Each battery must weigh 32.7 kg. The
batteries must weigh a minimum of 65.4 kg.
Lifting Hazard
Use the appropriate number of people and
proper lifting techniques when lifting batteries.
Lockout after Each Use
1 Select a safe parking location - firm level
surface, clear of obstruction and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from
unauthorized use.
4 Push in the red Emergency Stop buttons to
“off” position.
5 Push in the main power switch to “off”
position.
6 Chock the wheels.
7 Charge the batteries.

OPERATOR’S MANUAL with Maintenance Information
Legend
7
Legend
1 Platform control
2 Platform guard rails
3 Platform extension release pedal
4 Platform entry gate
5 Main platform
6 Lift cylinder
7 Entry ladder
8 Drive wheels
9 Emergency lowering knob
10 Ground control
11 Battery charger
12 Main power switch
13 Steer wheels
14 Scissor arms
15 Safety arm
16 Lanyard anchorage point
17 Platform extension
18 Manual storage container
18
2
1
4
5
6
7
8
12
16
15
13
14
17
3
9
10
11

OPERATOR’S MANUAL with Maintenance Information
Decals
8
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
No. Part No. Description Qty. Remark
1 09340001 Decal, Notice-Keep the manual with the machine 1
2 09440003 Decal, Danger-Tip-over hazard, tilt-alarm 1
3 09440001 Decal, Danger-General safety rules 1
4 09340003 Decal, Instructions-Refer the operator to the
instructions for use 2
5 09440014 Decal, Label-Capacity 230kg 1
6 09440005 Decal, Warning-Use indoors only 1
7 09310001 Decal, Instructions-Forklift pockets 2
8 09310003 Decal, Instructions-Tie down point 4
9 09310002 Decal, Instructions-Lift point 4
10 09310031 Decal, Instructions-Maximum wheel load 570kg 4
11 09310004 Decal, Instructions-Emergency lower 1
12 09310034 Decal, Notice-Main power switch operation 1
13 09330001 Decal, Instructions-Safety arm 2
14 09640065 Decal, Cosmetic-S056-RS 2
15 09440007 Decal, Caution-Max. manual force 400N 2
16 09940003 Decal, Label-E-Tech 2
17 09440011 Decal, Label-Lanyard anchorage point 3
18 09540001 Decal, Label-CE 1
19 09210015 Nameplate, Manufacturer serial number 1
20 09410001 Decal, Danger-Explosion/burn hazard 1
21 09410003 Decal, Warning-Inspected and operation
properly 1

OPERATOR’S MANUAL with Maintenance Information
Decals
9
14
14
1
2
34
5
7
8
9
10
11
12
13
15
16
17
4
10
7
8
9
18
19
20
21
8
9
10
13
15
16
17
10
8
9
17
Safety tape
6

OPERATOR’S MANUAL with Maintenance Information
Decals
10

OPERATOR’S MANUAL with Maintenance Information
Specifications
11
S056-RS
Height, working maximum 7.6 m
Height, platform maximum 5.6 m
Height, stowed maximum
Rails up
2.12 m
Height, stowed maximum
Rails folded
1.76 m
Width 0.81 m
Length, platform retracted 1.52 m
Length, platform extended 2.12 m
Platform dimensions
Platform length × width 1.37×0.7 m
Platform extension length 0.6 m
Maximum load capacity 230 kg
Maximum wind speed 0 m/s
Wheelbase 1.13 m
Turning radius (outside) 1.60 m
Turning radius (inside) 0.45 m
Ground clearance 6 cm
Ground clearance
Pothole guards deployed
1.5cm
Weight （See Serial Label）
Machine weights vary with option configurations
Power source 2 Batteries , 12V 115Ah
Controls Proportional
AC outlet in platform Standard
Maximum hydraulic pressure
(functions)
160 bar
System voltage 24 V
Tire size Φ230×100 mm
Airborne noise emissions <70 dB
Maximum sound level at normal operating
workstations (A-weighted)
Vibration value does not exceed 2.5m/s
2
Maximum slope rating,
Stowed position 25%
Maximum side slope rating,
Stowed position 25%
Note: Slope rating is subject to ground
conditions and adequate traction.
Maximum working slope X-1.5°,Y-3°
Drive speeds
Stowed, maximum 4.0 km/h
Platform raised, maximum 0.6 km/h
Floor loading information
Tire load, maximum 570 kg
Tire contact pressure 8.2 kg/cm
2
801 kPa
Occupied floor pressure 1177 kg/m
2
11.5 kPa
Note: Floor loading information is approximate
and does not incorporate different option
configurations. It should be used only with
ade
q
uate safet
y
factors.
Continuous improvement of our products is a
DINGLI policy. Product specifications are
subject to change without notice or obligation

OPERATOR’S MANUAL with Maintenance Information
Control Panel
12
Ground Control Panel
1 LED readout screen
Diagnostic readout
2 Platform up / down switch
Move the switch up and the platform will
raise.
Move the switch down and the platform will
lower.
3 Overload indicator light
Light on indicates when overloaded.
5 Alarm
4 Red Emergency Stop button
Push in the red Emergency Stop button to
the off position to stop all functions. Pull out
the red Emergency Stop button to the on
position to operate the machine.
5 Alarm
6 Key switch
Turn the key switch to the platform position
and the platform controls will operate. Turn
the key switch to the off position and the
machine will be off. Turn the key switch to
the ground position and the ground
controls will operate.
1 2 3 4 5 6

OPERATOR’S MANUAL with Maintenance Information
Control Panel
13
Platform Control Panel
1 Function enable switch
2 Thumb rocker switch
3 Proportional control handle
4 Horn button
5 Lift function select button
6 Drive function select button
7 Drive speed button
8 LED readout screen
9 Red Emergency Stop button
8
9
12 3 4 5 6 7

OPERATOR’S MANUAL with Maintenance Information
Control Panel
14
Platform Control Panel
1 Function enable switch
Press and hold the function enable switch
to enable the drive/lift function.
2 Thumb rocker switch
Press the thumb rocker switch in either
direction to activate steer function.
3 Proportional control handle
Lift function: Press and hold the function
enable switch to enable the lift function on
the platform control handle. Move the
control handle in the direction indicated by
the blue arrow and the platform will raise.
Move the control handle in the direction
indicated by the yellow arrow and the
platform will lower. The descent alarm
should sound while the platform is
lowering.
Drive function: Press and hold the function
enable switch to enable the drive function
on the platform control handle. Move the
control handle in the direction indicated by
the blue arrow on the control panel and the
machine will move in the direction that the
blue arrow points. Move the control handle
in the direction indicated by the yellow
arrow on the control panel and the
machine will move in the direction that the
yellow arrow points.
4 Horn Button
Press this button and the horn will sound.
Release the button and the horn will stop.
5 Lift function select button
Press this button to activate the lift
function.
6 Drive function select button
Press this button to activate the drive
function.
7 Drive speed button
Press this button to activate the drive
function.
8 LED readout screen
Diagnostic read out and battery charge
indicator.
9 Red Emergency Stop button
Push in the red Emergency Stop button to
the off position to stop all functions. Pull
out the red Emergency Stop button to the
on position to operate the machine.

OPERATOR’S MANUAL with Maintenance Information
Pre-operation Inspection
15
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Knowand understand the pre-operation
inspection before going on to the next
section.
3 Inspect the workplace.
4 Always perform function tests prior to
use.
5 Only use the machine as it was
intended.
Fundamentals
It is the responsibility of the operator to
perform a pre-operation inspection and routine
maintenance.
The pre-operation inspection is a visual
inspection performed by the operator prior to
each work shift. The inspection is designed to
discover if anything is apparently wrong with a
machine before the operator performs the
function tests.
The pre-operation inspection also serves to
determine if routine maintenance procedures
are required. Only routine maintenance items
specified in this manual may be performed by
the operator.
Refer to the list on the next page and check
each of the items.
If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.
Repairs to the machine may only be made by
a qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on
to the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications
and the requirements listed in this manual.

OPERATOR’S MANUAL with Maintenance Information
Pre-operation Inspection
16
Pre-operation Inspection
Be sure that the operator’s manual are
complete, legible and in the storage
container located in the platform.
Be sure that all decals are legible and in
place. See Decals section.
Check for hydraulic oil leaks and proper
oil level. Add oil if needed. See
Maintenance section.
Check for battery fluid leaks and proper
flui d level. Add distilled water if needed.
See Maintenance section.
Check the following components or areas for
damage, i mproperly installed or missing parts
and unauthorized modifications:
Electrical components, wiring and
electrical cables
Hydraulic hoses, fittings, cylinders and
ma nifolds
Battery pack and connections
Drive motors
Wear pads
Tires and wheels
Ground strap
Limit switches, alarm, beacon and
Rotary sensor
Nuts, bolts and other fasteners
Platform overload components
Platform entry gate
Safety arm
Platform extension(s)
Scissor pins and retaining fasteners
Platform control joystick
Brake release components
Pothole guard
Check entire machine for:
Cracks in welds or structural
components
Dents or damage to machine
Be sure that all structural and other
critical components are present and all
associated fasteners and pins are in
place and properly tightened
Be sure side rails are installed and rail
pins and bolts are fastened.
Be sure that the chassis trays are
closed and latched and the batteries
are properly connected.
Note: If the platform must be raised to inspect
the machine, make sure the safety arm is in
place. See Operating Instructions section.