DINGLI JCPT2223RTB Setup guide

SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS
OPERATOR’S MANUAL
with Maintenance Information
( For JCPT2223RTB)
Part Number: SM0119113_Rev2.0
Zhejiang Dingli Machinery Co., Ltd.
Second Edition, April 2020
WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL

OPERATOR’S MANUAL with Maintenance Information
Version of the Record
i
Version of the Record
Version Number Create Date
SM01119113_Rev1.0 ………………………………………………………………………… 2019-07
SM01119113_Rev1.1 ………………………………………………………………………… 2019-11
SM01119113_Rev1.2 ………………………………………………………………………… 2020-03
SM01119113_Rev2.0 ………………………………………………………………………… 2020-04

OPERATOR’S MANUAL with Maintenance Information
i
Important
Read, understand and obey these safety rules
and operating instructions before operating
this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This
manual should be considered a permanent
part of your machine and should remain with
the machine at all times. If you have any
questions, please call DINGLI Machinery.
Contents
Page
Safety Rules
1
Legend
8
Decals
9
Specifications
14
Control panel
15
Pre-operation Inspection
20
Workplace Inspection
22
Function Tests
23
Operating Instructions
28
Transport and Lifting Instructions
36
Maintenance
39
Schematic
66
Inspection and Repair Log
70
Owners, Users and operators:
We appreciate your choice of our machine for
your application. Our number one priority is
user safety, which is best achieved by our joint
efforts. We feel that you make a major
contribution to safety if you, as the equipment
users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained / certified operators,
directed by informed and knowledgeable
supervision, running the machine.
If there is anything in this manual that is not
clear or which you believe should be added,
please contact us.
Contact us:
Zhejiang Dingli Machinery Co., Ltd.
1255 Baiyun South Road. Leidian Town.
Deqing Zhejiang
China
Tel: [phone]
Fax: [phone]
Web: www.cndingli.com
E-mail:mark[email protected]

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
1
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
4 Inspect the workplace.
5 Only use the machine as it was
intended.
√You read, understand and obey the
manufacturer's instructions and safety
rules—safety and operator's manuals and
machine decals.
√You read, understand and obey employer's
safety rules and worksite regulations.
√You read, understand and obey all
applicable governmental regulations.
√You are properly trained to safely operate
the machine.
Decal Legend
DINGLI product decals use symbols, color
coding and signal words to identify the
following:
Safety alert symbol—used to alert
personnel to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
Red—used to indicate the
presence of an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Yellow with safety alert
symbol—used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may cause minor or moderate injury.
Blue without safety alert
symbol—used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
2
The relevant conditions of using
the equipment
The surface of work ground should be flat and
hard with no obstacles in air and the safety
distance between the equipment and
high-tension line is adequate.
The environment temperature should be within
-15℃~45℃; Height above sea level ≤1000m.
The environment humidity ≤90%.
Electrical power: AC 110~230V±10%,
50~60Hz.
Work cycle
The life of designed work cycle is no more than
40000 times.
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials
to an aerial work site.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use
mild soap and water to clean safety signs. Do
not use solvent-based cleaners because they
may damage the safety sign material.
Operator
Only the trained and qualified are permitted to
operate this machine. Always use safety belt
and helmet when aerially working.
If you are subject to dizziness or seizures, or
are bothered by heights, you must not operate
this type of machinery.
An operator must not use drugs or alcohol that
can change his/her alertness or coordination.
An operator on prescription or
over-the-counter drugs needs medical advice
on whether or not he/she can safely operate
machines.
Electrocution Hazard
This machine is not electrically insulated and
will not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power
lines and apparatus in accordance with
applicable governmental regulations and the
following chart.
Voltage
Phase to Phase
Minimum Safe
Approach Distance
Meters
0 to 300V
Avoid Contact
300V to 50kV
3.05
50kV to 200kV
4.60
200kV to 350kV
6.10
350kV to 500kV
7.62
500kV to 750kV
10.67
750kV to 1000kV
13.72
Allow for platform movement, electrical line
sway or sag and beware of strong or gusty
winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the
ground or in the platform must not touch or
operate the machine until energized power
lines are shut off.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
3
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for
welding.
Tip-over Hazard
Occupants, equipment and materials must not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.
Maximum capacity –JCPT2223RTB
Maximum occupants 4
Platform allowable maximum load 750kg
Work Area Safety
Do not raise the platform unless the machine
is on a firm, level surface.
Do not drive over 0.4km/h with the platform
raised.
Do not depend on the tilt alarm as a level
indicator. The tilt alarm sounds on the chassis
and in the platform when the machine is on a
slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a
firm, level surface. If the tilt alarm sounds
when the platform is raised, use extreme
caution to lower the platform.
For outdoor use machine, Do not raise the
platform when wind speeds may exceed 12.5
m/s. If wind speeds exceed 12.5 m/s when the
platform is raised, lower the platform and do
not continue to operate the machine.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area
exposed to the wind will decrease machine
stability.
Do not use the platform controls to free a
platform that is caught, snagged or otherwise
prevented from normal motion by an adjacent
structure. All personnel must be removed from
the platform before attempting to free the
platform using the ground controls.
Use extreme care and slow speeds while
driving the machine in the stowed position
across uneven terrain, debris, unstable or
slippery surfaces and near holes and
drop-offs.
Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the platform raised.
Do not push off or pull toward any object
outside of the platform.
Maximum allowable manual force
Model
Application
manual
force
Maximum
occupants
JCPT2223RTB
Outdoor
400N
4
Indoor
400N
4

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
4
Do not use the machine as a crane.
Do not place or attach fixed or overhanging
loads to any part of this machine.
Do not push the machine or other objects with
the platform.
Do not contact adjacent structures with the
platform.
Do not alter or disable the limit switches.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform
perimeter.
Do not alter or disable machine components
that in any way affect safety and stability.
Do not replace items critical to machine
stability with items of different weight or
specification.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for
holding tools or other materials onto the
platform, toe boards or guard rail system can
increase the weight in the platform and the
surface area of the platform or the load.
Do not place ladders or scaffolds in the
platform or against any part of this machine.
Do not transport tools and materials unless
they are evenly distributed and can be safely
handled by person(s) in the platform.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are
properly tightened.
Crushing Hazard
Keep hands and limbs out of scissors.
Keep hands clear when folding rails.
Use common sense and planning when
operating the machine with the controller from
the ground. Maintain safe distances between
the operator, the machine and fixed objects.
Maintain a firm grasp on the platform rail when
removing the rail pins. Do not allow the
platform guard rails to fall.
Operation on Slopes Hazard
Do not drive the machine on a slope that
exceeds the slope and side slope rating of the
machine.
Slope rating applies to machines only in the
stowed position.
Model
Maximum
slope rating
stowed position
Maximum
side slope rating
stowed position
JCPT2223RTB
30% (17°)
30% (17°)
Note: Slope rating is subject to ground
conditions and adequate traction.
Fall Hazard
The guard rail system provides fall protection.
During operation, occupants in the platform
must wear a full body harness with a lanyard
attached to an authorized lanyard anchorage
point. Attach only one (1) lanyard per lanyard
anchorage point.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform
floor at all times.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
5
Do not climb down from the platform when
raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard
rails are properly installed and the entry is
secured for operation.
Do not enter or exit the platform unless the
machine is in the stowed position.
Collision Hazard
Be aware of limited sight distance and blind
spots when driving or operating.
Be aware of extended platform position(s)
when moving the machine.
Check the work area for overhead obstructions
or other possible hazards.
Be aware of crushing hazards when grasping
the platform guard rail.
Operators must comply with employer, job site
and governmental rules regarding use of
personal protective equipment.
Observe and use color-coded direction arrows
on the platform controls and platform decal
plate for drive and steer functions.
Do not operate a machine in the path of any
crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machine.
Do not lower the platform unless the area
below is clear of personnel and obstructions.
Limit travel speed according to the condition of
the ground surface, congestion, slope, location
of personnel, and any other factors which may
cause collision.
Component Damage Hazard
Do not use any battery or charger greater than
12V to jump-start the engine.
Do not use the machine as a ground for
welding.
Explosion and Fire Hazard
Do not start the engine if you smell or detect
liquid petroleum gas (LPG), gasoline, diesel
fuel or other explosive substances.
Do not refuel the machine with the engine
running.
Refuel the machine and charge the battery
only in an open, well-ventilated area away
from sparks, flames and lighted tobacco.
Do not operate the machine in hazardous

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
6
locations or locations where potentially
flammable or explosive gases or particles may
be present.
Do not spray ether into engines equipped with
glow plugs.
Damaged Machine Hazard
Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation inspection
of the machine and test all functions before
each work shift. Immediately tag and remove
from service a damaged or malfunctioning
machine.
Be sure all maintenance has been performed
as specified in this manual. Be sure all decals
are in place and legible.
Be sure the operator’s manual is complete,
legible and in the storage container located in
the platform.
Bodily Injury Hazard
Always operate the machine in a
well-ventilated area to avoid carbon monoxide
poisoning.
Do not operate the machine with a hydraulic oil
or air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.
Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain
closed and secured during operation.
Outrigger Safety
Do not lower the outriggers unless the
machine is on a firm surface. Avoid drop-offs,
holes, unstable or slippery surfaces and other
possible hazardous conditions.
When the auto level function is not being used
and the outriggers are being lowered
individually, the steer-end outriggers must be
lowered first.
Do not raise the platform unless the machine
is level. Do not set the machine up on a
surface where it cannot be leveled using only
the outriggers.
Do not raise the platform unless all four
outriggers are properly lowered, the footpads
are in firm contact with the ground and the
machine is level.
Do not adjust the outriggers while the platform
is raised.
Do not drive while the outriggers are lowered.
Battery Safety
Burn Hazard
Batteries contain acid. Always wear protective
clothing and eye wear when working with
batteries.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.
Explosion Hazard

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
7
Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.
Electrocution/ Hazard
Avoid contact with electrical terminals.
pollute Hazard
Dispose of old battery must comply with job
site and governmental rules.
Lockout after Each Use
1 Select a safe parking location - firm level
surface, clear of obstructions and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from
unauthorized use.
4 Push in the red Emergency Stop buttons to
“off”position.
5 Push in the main power switch to “off”
position
6 Chock the wheels.

OPERATOR’S MANUAL with Maintenance Information
Legend
8
Legend
123
4567
8
9
10
11
12
13
14
15
16
1 Platform entry gate
9 Engine(behind cover)
2 Manual storage containers
10 Rear wheel
3 Platform controls
11 Hydraulic tanks、Fuel tanks (behind cover)
4 Main Platform
12 Lift Cylinder
5 Lanyard anchorage point
13 Ground controls
6 Platform guard rails
14 Front wheel
7 Platform extensions
15 Outrigger
8 Scissor Arms
16.Entry ladder

OPERATOR’S MANUAL with Maintenance Information
Decals
9
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
No.
Part No.
Description
Qty.
Remark
1
09340001
Decal, Notice-Keep the manual with the machine
1
2
09440119
Decal, Danger-Tip-over hazard, tilt-alarm
1
3
09440001
Decal, Danger-General safety rules
1
4
09340003
Decal, Instructions-Refer the operator to the
instructions for use
2
5
09440011
Decal, Label-Lanyard anchorage point
8
6
09430007
Decal, Symbols-Crushing hazard
10
7
09310049
Decal, Instructions-Lift point
4
8
09420005
Decal, Warning-Collision hazard
4
9
09310050
Decal, Instructions-Tie down point
4
10
09310140
Decal, Instructions-Maximum wheel load 4030kg
4
11
09410069
Decal, Warning-Crushing hazard, outrigger
4
12
09310142
Decal, Instructions-Maximum outrigger load
4030kg
4
13
09540001
Decal, Label-CE
2
14
09320003
Decal, Instructions-Diesel
2
15
09310148
Decal, Instructions-Emergency
1
16
09410001
Decal, Danger-Explosion/burn hazard
1
17
09410071
Decal, Warning-Injection hazard
1
18
09410003
Decal, Warning-Inspected and operation properly
1
19
09910024
Decal, Label-JCPT2223RTB
2
20
09410005
Decal, Danger-Do not alter or disable limit switch
1
21
09330012
Decal, Instructions-Grease filling port
1

OPERATOR’S MANUAL with Maintenance Information
Decals
10
No.
Part No.
Description
Qty.
Remark
22
09440007
Decal, Caution-Max. manual force 400N
2
23
09640092
Decal, Cosmetic-JCPT2223RTB
2
24
09440071
Decal, Label-Capacity 750kg
1
25
09410136
Decal, Notice-Main power switch operation
1
26
09310305
Decal, Instructions-Grease filling port
1
27
09310307
Decal, Instructions-Grease filling port
1
28
09310053
Decal, Instructions-Lowest oil level
1
29
09310052
Decal, Instructions-Highest oil level
1
30
09310054
Decal, Instructions-Hydraulic
1
31
09420011
Decal, Caution-High temperature
1
32
09430028
Decal, Danger-Safety arm
1
33
09330010
Decal, Instructions-Grease filling port
1
34
09310290
Decal, Symbols-Emergency operating instructions
1

OPERATOR’S MANUAL with Maintenance Information
Decals
11
31 30
20
16
8
8
17
4
19
34
29 28
22
23
15
13
13 19
14
5
21
26
27
33
1
3
24
5
6
7
8
9
10
11
666
66666
6
12
5
55
55
5
5
5
18
14
10
11
10
11
10
11
89
9
9
7
77
12
12
12
24
25
32
22
23

OPERATOR’S MANUAL with Maintenance Information
Decals
12

OPERATOR’S MANUAL with Maintenance Information
Decals
13

OPERATOR’S MANUAL with Maintenance Information
Specifications
14
Model JCPT2223RTB
Height, working maximum
22m
Height, platform maximum
20m
Height, stowed maximum
Rails up
3.86m
Height, stowed maximum
Rails folded
3.0m
Width
2.46m
Length, platform retracted
4.95m
Platform dimensions
Platform length x width
4.59m×2.25m
Platform extension length
2.7m
Maximum load capacity
750kg
Maximum wind speed
12.5m/s
Wheelbase
3.3m
Turning radius (outside)
3.4m
Turning radius (inside)
1.25m
Ground clearance
40cm
Weight
See Serial Label
Machine weights vary with option configurations
Controls
Proportional
AC outlet in platform
Standard
Maximum hydraulic pressure
(functions)
240bar
Tire size
36×14-20
Airborne noise emissions
<80 dB
Maximum sound level at normal operating
workstations (A-weighted)
Vibration value does not exceed 2.5m / s2
Maximum slope rating ,
Stowed position
30%
Maximum side slope rating
Stowed position
30%
Note: Slope rating is subject to ground
conditions and adequate traction.
Maximum working slope
X-2°, Y-3°
Drive speeds
Stowed, maximum
4.5 km/h
Platform raised, maximum
0.4 km/h
Floor loading information
Tire load, maximum
4030kg
Outrigger load, maximum
4030kg
Tire contact pressure
740kPa
Occupied floor pressure
11.8kPa
Note: Floor loading information is approximate
and does not incorporate different option
configurations. It should be used only with
adequate safety factors.
Continuous improvement of our products is a
DINGLI policy. Product specifications are
subject to change without notice or obligation.

OPERATOR’S MANUAL with Maintenance Information
Control Panel
15
Ground Control Panel
1 Display
8 Key switch
2 Engine idle select button
9 Red Emergency Stop button
3 Overload indicator light
10 Platform down button
4 Engine start/flameout button
11 Lift function enable button
5 Standstill-Regeneration button
12 Emergency lowering down button
6 Engine diagnostic device
13 Platform up button
7 Engine fault alarm indicator
14 Emergency lowering down enable button
1
2
3
4
5
14
13
12
11
10
6 7 8 9