DINGLI S036-RS Setup guide

SELF-PROPELLED SCISSOR LIFTS
OPERATOR’S MANUAL
with Maintenance Information
( For S036-RS )
Part Number: SM0115111A_Rev3.0
Zhejiang Dingli Machinery Co., Ltd.
Third Edition, March 2021 Printing
WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IM PROPER USE OF THE MACHINE
DO NO T OPERATE THIS M ACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL

OPERATOR’S MANUAL with Maintenance Information
Version of the Record
i
Version of the Record
Version Number Create Date
SM0115111A_Rev1.0 ………………………………………………………………………… 2015-11
SM0115111A_Rev2.0 ………………………………………………………………………… 2017-02
SM0115111A_Rev2.1 ………………………………………………………………………… 2017-11
SM0115111A_Rev2.2 ………………………………………………………………………… 2018-09
SM0115111A_Rev3.0 ………………………………………………………………………… 2021-02

OPERATOR’S MANUAL with Maintenance Information
i
Important
Read, understand and obey these safety rules
and operating instructions before operating
this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This
manual should be considered a permanent
part of your machine and should remain with
the machine at all times. If you have any
questions, please call DINGLI Machinery.
Contents
Page
Safety Rules
1
Legend
8
Decals
9
Specifications
12
Control panel
13
Pre-Operating Instructions
16
Workplace Inspection
18
Function Tests
19
Operating Instructions
24
Transport and Lifting Instructions
35
Maintenance
37
Schematic
58
Inspection and Repair Log
60
Owners, Users and operators:
We appreciate your choice of our machine for
your application. Our number one priority is
user safety, which is best achieved by our joint
efforts. We feel that you make a major
contribution to safety if you, as the equipment
users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained / certified operators,
directed by informed and knowledgeable
supervision, running the machine.
If there is anything in this manual that is not
clear or which you believe should be added,
please contact us.
Contact us:
Zhejiang Dingli Machinery Co., Ltd.
1255 Baiyun South Road. Leidian Town.
Deqing Zhejiang
China
Tel: [phone]
Fax: [phone]
Web: www.cndingli.com
E-mail:m[email protected]om

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
1
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
4 Inspect the workplace.
5 Only use the machine as it was
intended.
√You read, understand and obey the
manufacturer's instructions and safety rules
— operator's manual and machine decals.
√You read, understand and obey employer's
safety rules and worksite regulations.
√You read, understand and obey all
applicable governmental regulations.
√You are properly trained to safely operate
the machine.
Decal Legend
DINGLI product decals use symbols, color
coding and signal words to identify the
following:
Safety alert symbol — used to alert
personnel to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
Red — used to indicate the
presence of an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Orange — used to indicate
the presence of a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
Yellow with safety alert
symbol — used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may cause minor or moderate injury.
Blue without safety alert
symbol — used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
2
The relevant conditions of using
the equipment
The surface of work ground should be flat and
hard with no obstacles in air and the safety
distance between the equipment and
high-tension line is adequate.
The environment temperature should be within
-20℃~40℃; Height above sea level ≤1000m.
The environment humidity ≤ 90%.
Electrical power: AC 110~230V±10%,
50~60Hz.
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials
to an aerial work site.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use
mild soap and water to clean safety signs. Do
not use solvent-based cleaners because they
may damage the safety sign material.
Electrocution Hazard
This machine is not electrically insulated and
will not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power
lines and apparatus in accordance with
applicable governmental regulations and the
following chart.
Voltage
Phase to Phase
Minimum Safe
Approach Distance
Meters
0 to 300V
Avoid Contact
300V to 50kV
3.05
50kV to 200kV
4.60
200kV to 350kV
6.10
350kV to 500kV
7.62
500kV to 750kV
10.67
750kV to 1000kV
13.72
Allow for platform movement, electrical line
sway or sag and beware of strong or gusty
winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the
ground or in the platform must not touch or
operate the machine until energized power
lines are shut off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for
welding.
Tip-over Hazard
Occupants, equipment and materials must not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.
Maximum capacity – S036-RS
Maximum occupants (Indoor use) 2
Maximum occupants (Outdoor use) 1
Platform allowable maximum load 240 kg
Extension deck allowable maximum load 100kg

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
3
Platform retracted Platform extended
Extension Platform
only only
Work Area Safety
Do not raise the platform unless the machine
is on a firm, level surface.
Do not drive over 0.5 km/h with the platform
raised.
Do not depend on the tilt alarm as a level
indicator. The tilt alarm sounds on the chassis
and in the platform when the machine is on a
slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a
firm, level surface. If the tilt alarm sounds
when the platform is raised, use extreme
caution to lower the platform.
For outdoor use machine, do not raise the
platform when wind speeds may exceed 12.5
m/s. If wind speeds exceed 12.5 m/s when the
platform is raised, lower the platform and do
not continue to operate the machine.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area
exposed to the wind will decrease machine
stability.
Do not use the platform controls to free a
platform that is caught, snagged or otherwise
prevented from normal motion by an adjacent
structure. All personnel must be removed from
the platform before attempting to free the
platform using the ground controls.
Use extreme care and slow speeds while
driving the machine in the stowed position
across uneven terrain, debris, unstable or
slippery surfaces and near holes and
drop-offs.
Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the platform raised.
Do not push off or pull toward any object
outside of the platform.
Maximum allowable manual force
Model
Application
manual
force
Maximum
occupants
S036-RS
Outdoor
200N
1
Indoor
400N
2
Do not use the machine as a crane.
Do not place or attach fixed or overhanging
loads to any part of this machine.
Do not push the machine or other objects with
the platform.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
4
Do not operate the machine with the chassis
trays open.
Do not contact adjacent structures with the
platform.
Do not alter or disable the limit switches.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform
perimeter.
Do not alter or disable machine components
that in any way affect safety and stability.
Do not replace items critical to machine
stability with items of different weight or
specification.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability. Each battery must weigh 25 kg. The
batteries must weigh a minimum of 50 kg.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for
holding tools or other materials onto the
platform, toe boards or guard rail system can
increase the weight in the platform and the
surface area of the platform or the load.
Do not place ladders or scaffolds in the
platform or against any part of this machine.
Do not transport tools and materials unless
they are evenly distributed and can be safely
handled by person(s) in the platform.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are
properly tightened.
Crushing Hazard
Keep hands and limbs out of scissors.
Keep hands clear when folding rails.
Maintain a firm grasp on the platform rail when
removing the rail pins. Do not allow the
platform guard rails to fall.
Use common sense and planning when
operating the machine with the controller from
the ground. Maintain safe distances between
the operator, the machine and fixed objects.
Operation on Slopes Hazard
Do not drive the machine on a slope that
exceeds the slope and side slope rating of the
machine.
Slope rating applies to machines only in the
stowed position.
Maximum slope rating stowed
Maximum side slope rating stowed
Model
A
B
S036-RS
25% (14°)
25% (14°)
Note: Slope rating is subject to ground
conditions and adequate traction.
Fall Hazard
The guard rail system provides fall protection.
If occupant(s) of the platform are required to

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
5
wear personal fall protection equipment (PFPE)
due to job site or employer rules, PFPE
equipment and its use shall be in accordance
with the PFPE manufacturer’s instructions and
applicable governmental requirements.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform
floor at all times.
Do not climb down from the platform when
raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard
rails are properly installed and the entry is
secured for operation.
Do not enter or exit the platform unless the
machine is in the stowed position.
Collision Hazard
Be aware of limited sight distance and blind
spots when driving or operating.
Be aware of extended platform position(s)
when moving the machine.
Check the work area for overhead obstructions
or other possible hazards.
Be aware of crushing hazards when grasping
the platform guard rail.
Operators must comply with employer, job site
and governmental rules regarding use of
personal protective equipment.
Observe and use color-coded direction arrows
on the platform controls for drive and steer
functions.
Do not operate a machine in the path of any
crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machine.
Do not lower the platform unless the area
below is clear of personnel and obstructions.
Limit travel speed according to the condition of
the ground surface, congestion, slope, location
of personnel, and any other factors which may
cause collision.
Component Damage Hazard
Do not use any battery charger greater than
24V to charge the batteries.
Do not use the machine as a ground for
welding.
Explosion and Fire Hazard
Do not operate the machine or charge the
batteries in hazardous locations where
potentially flammable or explosive gases or
particles may be present.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
6
Damaged Machine Hazard
Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation inspection
of the machine and test all functions before
each work shift. Immediately tag and remove
from service a damaged or malfunctioning
machine.
Be sure all maintenance has been performed
as specified in this manual.
Be sure all decals are in place and legible.
Be sure the operator’s manual is complete,
legible and in the storage container located in
the platform.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil
or air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.
Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain
closed and secured during operation.
Battery Safety
Burn Hazard
Batteries contain acid. Always wear protective
clothing and eye wear when working with
batteries.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.
Explosion Hazard
Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.
The battery tray should remain open during the
entire charging cycle.
Do not contact the battery terminals or the
cable clamps with tools that may cause
sparks.
Component Damage Hazard
Do not use any battery charger greater than
24V to charge the batteries.
Electrocution/ Burn Hazard
Connect the battery charger to
a grounded, AC 3-wire
electrical outlet only.
Inspect daily for damaged
cords, cables and wires.
Replace damaged items before operating.
Avoid electrical shock from contact with
battery terminals. Remove all rings, watches
and other jewelry.
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability. Each battery must weigh 25 kg. The
batteries must weigh a minimum of 50 kg.
Lifting Hazard
Use the appropriate number of people and
proper lifting techniques when lifting batteries.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
7
Lockout after Each Use
1 Select a safe parking location - firm level
surface, clear of obstruction and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from
unauthorized use.
4 Push in the red Emergency Stop buttons to
“off” position.
5 Push in the main power switch to “off”
position
6 Chock the wheels.
7 Charge the batteries.

OPERATOR’S MANUAL with Maintenance Information
Legend
8
Legend
1 Platform control
2 Platform guard rails
3 Platform extension release pedal
4 Platform entry gate
5 Main platform
6 Lift cylinder
7 Entry ladder
8 Drive wheels
9 Emergency lowering knob
10 Ground control
11 Main power switch
12 Battery charger
13 Main power switch
14 Steer wheels
15 Scissor arms
16 Safety arm
17 Lanyard anchorage point
18 Platform extension
19 Manual storage container
18
2
1
4
5
6
7
8
12
16
15
13
14
17 3
9
10
11

OPERATOR’S MANUAL with Maintenance Information
Decals
9
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
Item
Part No.
Description
Qty.
1
09340001
Decal, Notice-Keep the manual with the machine
1
2
09440003
Decal, Danger-Tip-over hazard, tilt-alarm
1
3
09440001
Decal, Danger-General safety rules
1
4
09340003
Decal, Instructions-Refer the operator to the instructions for
use
2
5
09440039
Decal, Label-Capacity 240kg
1
6
09310001
Decal, Instructions-Forklift pockets
2
7
09310003
Decal, Instructions-Tie down point
4
8
09310002
Decal, Instructions-Lift point
4
9
09310028
Decal, Instructions-Maximum wheel load 450kg
4
10
09310004
Decal, Instructions-Emergency lower
1
11
09310034
Decal, Notice-Main power switch operation
1
12
09640042
Decal, Cosmetic-S036-RS
2
13
09330001
Decal, Instructions-Safety arm
2
14
09440009
Decal, Caution-Max. manual force 400N (Indoor) 200N
(Outdoor)
2
15
09940003
Decal, Label-E-Tech
2
16
09440011
Decal, Label-Lanyard anchorage point
3
17
09540001
Decal, Label-CE
1
18
09210015
Nameplate, Manufacturer serial number
1
19
09410001
Decal, Danger-Explosion/burn hazard
1
20
09410003
Decal, Warning-Inspected and operation properly
1
21
09410049
Decal, Symbols-Electrocution hazard
1
22
09310098
Decal, Symbols-Platform power instructions
1

OPERATOR’S MANUAL with Maintenance Information
Decals
10
14
12
15
14
1
2
34
5
6
7
8
6
7
8
11
10
9
4
9
13
12
15
16
13
16
16
17
18
19
20
7
8
7
8
9
9
Safety tape

OPERATOR’S MANUAL with Maintenance Information
Decals
11

OPERATOR’S MANUAL with Maintenance Information
Control Panel
12
S036-RS
Height, working maximum
5.6 m
Height, platform maximum
3.6 m
Height, stowed maximum
Rails up
2.02 m
Height, stowed maximum
Rails folded
1.66 m
Width
0.76 m
Length, platform retracted
1.44 m
Length, platform extended
2.04 m
Platform dimensions
Platform length × width
1.29×0.7 m
Platform extension length
0.6 m
Maximum load capacity
240 kg
Maximum wind speed
12.5 m/s
Wheelbase
1.05 m
Turning radius (outside)
1.55 m
Turning radius (inside)
0.4 m
Ground clearance
6 cm
Ground clearance
Pothole guards deployed
1.5cm
Weight
（See Serial Label）
Machine weights vary with option configurations
Power source
2 Batteries , 12V 85Ah
Controls
Proportional
AC outlet in platform
Standard
Maximum hydraulic pressure
(functions)
155 bar
System voltage
24 V
Tire size
Φ230×80 mm
Airborne noise emissions
<70 dB
Maximum sound level at normal operating
workstations (A-weighted)
Vibration value does not exceed 2.5m/s2
Maximum slope rating,
Stowed position
25%
Maximum side slope rating,
Stowed position
25%
Note: Slope rating is subject to ground
conditions and adequate traction.
Maximum working slope
X-1.5°,Y-3°
Drive speeds
Stowed, maximum
4.0 km/h
Platform raised, maximum
0.5 km/h
Floor loading information
Tire load, maximum
450 kg
Tire contact pressure
8 kg/cm2
784 kPa
Occupied floor pressure
1138 kg/m2
11.2 kPa
Note: Floor loading information is approximate
and does not incorporate different option
configurations. It should be used only with
adequate safety factors.
Continuous improvement of our products is a
DINGLI policy. Product specifications are
subject to change without notice or obligation

OPERATOR’S MANUAL with Maintenance Information
Control Panel
13
Ground Control Panel
1 LED readout screen
Diagnostic readout
2 Hour meter
The hour meter displays the number of hours
the machine has operated.
3 Main power switch
Push in the Main power switch to turn off the
power. Pull out the Main power switch to turn
on the power.
4 Key switch
Turn the key switch to the platform position
and the platform controls will operate. Turn the
key switch to the off position and the machine
will be off. Turn the key switch to the ground
position and the ground controls will operate.
5 Brake release switch.
Press this switch to “ON” position to activate
the brake release function.
Press this switch.to “OFF” position to turn off
the brake release function.
6 Platform up / down switch
Move the switch up and the platform will raise.
Move the switch down and the platform will
lower.
7 Red Emergency Stop button
Push in the red Emergency Stop button to the
off position to stop all functions. Pull out the
red Emergency Stop button to the on position
to operate the machine.
8 Overload indicator light
Light on indicates when overloaded.
1 2 3 4 5 6 7 8

OPERATOR’S MANUAL with Maintenance Information
Control Panel
14
Platform Control Panel
1 Thumb rocker switch
2 Drive function select button
3 Drive speed button
4 Red Emergency Stop button
5 LED readout screen
6 Horn button
7 Lift function select button
8 Proportional control handle
9 Function enable switch
1
2
3
4
9
8
7
6
5

OPERATOR’S MANUAL with Maintenance Information
Control Panel
15
Platform Control Panel
1 Thumb rocker switch
Press the thumb rocker switch in either
direction to activate steer function.
2 Drive function select button
Press this button to activate the drive
function.
3 Drive speed button
Press this button to activate the slow or
fast drive function.
4 Red Emergency Stop button
Push in the red Emergency Stop button to
the off position to stop all functions. Pull
out the red Emergency Stop button to the
on position to operate the machine.
5 LED readout screen
Diagnostic readout and battery charge
indicator.
6 Horn Button
Push the horn button and the horn will
sound. Release the horn button and the
horn will stop.
7 Lift function select button
Press this button to activate the lift
function.
8 Proportional control handle
Lift function: Press and hold the function
enable switch to enable the lift function on
the platform control handle. Move the
control handle in the direction indicated by
the blue arrow and the platform will raise.
Move the control handle in the direction
indicated by the yellow arrow and the
platform will lower. The descent alarm
should sound while the platform is
lowering.
Drive function: Press and hold the function
enable switch to enable the drive function
on the platform control handle. Move the
control handle in the direction indicated by
the blue arrow on the control panel and the
machine will move in the direction that the
blue arrow points. Move the control handle
in the direction indicated by the yellow
arrow on the control panel and the
machine will move in the direction that the
yellow arrow points.
9 Function enable switch
Press and hold the function enable switch
to enable the drive/lift function.