DINGLI JCPT2223RTA Setup guide

SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS
OPERATOR’S MANUAL
with Maintenance Information
( For JCPT2223RTA )
Part Number: SM0117123
Zhejiang Dingli Machinery Co., Ltd. First Edition, September 2017
WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL

OPERATOR’S MANUAL with Maintenance Information
Version of the Record
1

OPERATOR’S MANUAL with Maintenance Information
Version of the Record
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Version of the Record
Version Number Create Date
SM01117123_Rev1.0 ………………………………………………………………………… 2017-09

OPERATOR’S MANUAL with Maintenance Information
i
Important
Read, understand and obey these safety rules
and operating instructions before operating
this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This
manual should be considered a permanent
part of your machine and should remain with
the machine at all times. If you have any
questions, please call DINGLI Machinery.
Contents
Page
Safety Rules 1
Legend 8
Decals 9
Specifications 13
Control panel 14
Pre-operation Inspection 18
Workplace Inspection 20
Function Tests 21
Operating Instructions 27
Transport and Lifting Instructions 34
Maintenance 37
Schematic 64
Inspection and Repair Log 68
Owners, Users and operators:
We appreciate your choice of our machine for
your application. Our number one priority is
user safety, which is best achieved by our joint
efforts. We feel that you make a major
contribution to safety if you, as the equipment
users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained / certified operators,
directed by informed and knowledgeable
supervision, running the machine.
If there is anything in this manual that is not
clear or which you believe should be added,
please contact us.
Contact us:
Zhejiang Dingli Machinery Co., Ltd.
1255 Baiyun South Road. Leidian Town.
Deqing Zhejiang
China
Tel: [phone]
Fax: [phone]
Web: www.cndingli.com
E-mail:[email protected]

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
1
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
4 Inspect the workplace.
5 Only use the machine as it was
intended.
√You read, understand and obey the
manufacturer's instructions and safety
rules— safety and operator's manuals and
machine decals.
√You read, understand and obey employer's
safety rules and worksite regulations.
√You read, understand and obey all
applicable governmental regulations.
√You are properly trained to safely operate
the machine.
Decal Legend
DINGLI product decals use symbols, color
coding and signal words to identify the
following:
Safety alert symbol—used to alert
personnel to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
Red—used to indicate the
presence of an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Yellow with safety alert
symbol—used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may cause minor or moderate injury.
Blue without safety alert
symbol—used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
2
The relevant conditions of using
the equipment
The surface of work ground should be flat and
hard with no obstacles in air and the safety
distance between the equipment and
high-tension line is adequate.
The environment temperature should be within
-20℃~40℃; Height above sea level ≤1000m.
The environment humidity ≤90%.
Electrical power: AC 110~230V±10%,
50~60Hz.
Work cycle
The life of designed work cycle is no more than
40000 times.
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials
to an aerial work site.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use
mild soap and water to clean safety signs. Do
not use solvent-based cleaners because they
may damage the safety sign material.
Operator
Only the trained and qualified are permitted to
operate this machine. Always use safety belt
and helmet when aerially working.
If you are subject to dizziness or seizures, or
are bothered by heights, you must not operate
this type of machinery.
An operator must not use drugs or alcohol that
can change his/her alertness or coordination.
An operator on prescription or
over-the-counter drugs needs medical advice
on whether or not he/she can safely operate
machines.
Electrocution Hazard
This machine is not electrically insulated and
will not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power
lines and apparatus in accordance with
applicable governmental regulations and the
following chart.
Voltage
PhasetoPhase
Minimum Safe
Approach Distance
Meters
0 to 300V Avoid Contact
300V to 50kV 3.05
50kV to 200kV 4.60
200kV to 350kV 6.10
350kV to 500kV 7.62
500kV to 750kV 10.67
750kV to 1000kV 13.72
Allow for platform movement, electrical line
sway or sag and beware of strong or gusty
winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the
ground or in the platform must not touch or
operate the machine until energized power
lines are shut off.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
3
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for
welding.
Tip-over Hazard
Occupants, equipment and materials must not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.
Maximum capacity – JCPT2223RTA
Maximum occupants 4
Models with one extension deck
Platform allowable maximum load 750kg
Extension deck allowable maximum load 500kg
Only Only
Extension platform
deck
500kg 250kg
Work Area Safety
Do not raise the platform unless the machine
is on a firm, level surface.
Do not drive over 0.5km/h with the platform
raised.
Do not depend on the tilt alarm as a level
indicator. The tilt alarm sounds on the chassis
and in the platform when the machine is on a
slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a
firm, level surface. If the tilt alarm sounds
when the platform is raised, use extreme
caution to lower the platform.
For outdoor use machine, Do not raise the
platform when wind speeds may exceed 12.5
m/s. If wind speeds exceed 12.5 m/s when the
platform is raised, lower the platform and do
not continue to operate the machine.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area
exposed to the wind will decrease machine
stability.
Do not use the platform controls to free a
platform that is caught, snagged or otherwise
prevented from normal motion by an adjacent
structure. All personnel must be removed from
theplatformbeforeattemptingtofreethe
platform using the ground controls.
Use extreme care and slow speeds while
driving the machine in the stowed position
across uneven terrain, debris, unstable or
slippery surfaces and near holes and
drop-offs.
Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the platform raised.
Do not push off or pull toward any object
outside of the platform.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
4
Maximum allowable manual force
Model Application manual
force
Maximum
occupants
JCPT2223RTA Outdoor 400N 4
Indoor 400N 4
Do not use the machine as a crane.
Do not place or attach fixed or overhanging
loads to any part of this machine.
Do not push the machine or other objects with
the platform.
Do not contact adjacent structures with the
platform.
Do not alter or disable the limit switches.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform
perimeter.
Do not alter or disable machine components
that in any way affect safety and stability.
Do not replace items critical to machine
stability with items of different weight or
specification.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for
holding tools or other materials onto the
platform, toe boards or guard rail system can
increase the weight in the platform and the
surface area of the platform or the load.
Do not place ladders or scaffolds in the
platform or against any part of this machine.
Do not transport tools and materials unless
they are evenly distributed and can be safely
handled by person(s) in the platform.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are
properly tightened.
Crushing Hazard
Keep hands and limbs out of scissors.
Keep hands clear when folding rails.
Use common sense and planning when
operating the machine with the controller from
the ground. Maintain safe distances between
the operator, the machine and fixed objects.
Maintain a firm grasp on the platform rail when
removing the rail pins. Do not allow the
platform guard rails to fall.
Operation on Slopes Hazard
Do not drive the machine on a slope that
exceeds the slope and side slope rating of the
machine.
Slope rating applies to machines only in the
stowed position.
Model
Maximum
slope rating
stowed position
Maximum
side slope rating
stowed position
JCPT2223RTA 30% (17°) 25% (14°)
Note: Slope rating is subject to ground
conditions and adequate traction.
Fall Hazard
The guard rail system provides fall protection.
During operation, occupants in the platform
must wear a full body harness with a lanyard
attached to an authorized lanyard anchorage
point. Attach only one (1) lanyard per lanyard
anchorage point.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
5
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform
floor at all times.
Do not climb down from the platform when
raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard
rails are properly installed and the entry is
secured for operation.
Do not enter or exit the platform unless the
machine is in the stowed position.
Collision Hazard
Be aware of limited sight distance and blind
spots when driving or operating.
Be aware of extended platform position(s)
when moving the machine.
Check the work area for overhead obstructions
or other possible hazards.
Be aware of crushing hazards when grasping
the platform guard rail.
Operators must comply with employer, job site
and governmental rules regarding use of
personal protective equipment.
Observe and use color-coded direction arrows
on the platform controls and platform decal
plate for drive and steer functions.
Do not operate a machine in the path of any
crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machine.
Do not lower the platform unless the area
below is clear of personnel and obstructions.
Limit travel speed according to the condition of
the ground surface, congestion, slope, location
of personnel, and any other factors which may
cause collision.
Component Damage Hazard
Do not use any battery or charger greater than
12V to jump-start the engine.
Do not use the machine as a ground for
welding.
Explosion and Fire Hazard
Do not start the engine if you smell or detect
liquid petroleum gas (LPG), gasoline, diesel
fuel or other explosive substances.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
6
Do not refuel the machine with the engine
running.
Refuel the machine and charge the battery
only in an open, well-ventilated area away
from sparks, flames and lighted tobacco.
Do not operate the machine in hazardous
locations or locations where potentially
flammable or explosive gases or particles may
be present.
Do not spray ether into engines equipped with
glow plugs.
Damaged Machine Hazard
Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation inspection
of the machine and test all functions before
each work shift. Immediately tag and remove
from service a damaged or malfunctioning
machine.
Be sure all maintenance has been performed
as specified in this manual. Be sure all decals
are in place and legible.
Be sure the operator’s manual is complete,
legible and in the storage container located in
the platform.
Bodily Injury Hazard
Always operate the machine in a
well-ventilated area to avoid carbon monoxide
poisoning.
Do not operate the machine with a hydraulic oil
or air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.
Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain
closed and secured during operation.
Outrigger Safety
Do not lower the outriggers unless the
machine is on a firm surface. Avoid drop-offs,
holes, unstable or slippery surfaces and other
possible hazardous conditions.
When the auto level function is not being used
and the outriggers are being lowered
individually, the steer-end outriggers must be
lowered first.
Do not raise the platform unless the machine
is level. Do not set the machine up on a
surface where it cannot be leveled using only
the outriggers.
Do not raise the platform unless all four
outriggers are properly lowered, the footpads
are in firm contact with the ground and the
machine is level.
Do not adjust the outriggers while the platform
is raised.
Do not drive while the outriggers are lowered.
Battery Safety
Burn Hazard
Batteries contain acid. Always wear protective
clothing and eye wear when working with
batteries.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
7
Explosion Hazard
Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.
Electrocution/ Hazard
Avoid contact with electrical terminals.
pollute Hazard
Dispose of old battery must comply with job
site and governmental rules.
Lockout after Each Use
1 Select a safe parking location - firm level
surface, clear of obstructions and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from
unauthorized use.
4 Chock the wheels.

OPERATOR’S MANUAL with Maintenance Information
Legend
8
Legend
15
6
1
3
4
2
5
7
8
9
10
11
12
14
17
13
16
1 Platform entry gate 10 Lift Cylinder
2 Main Platform 11 Engine(behind cover)
3 Lanyard anchorage point 12 Outrigger
4 Platform guard rails 13 Front wheel
5 Platform extensions 14 Hydraulic tanks、Fuel tanks (behind cover)
6 Manual storage containers 15 Ground controls
7 Platform controls 16 Rear wheel
8 Scissor Arms 17.Entry ladder
9. Safety arm

OPERATOR’S MANUAL with Maintenance Information
Decals
9
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
No. Part No. Description Qty. Remark
1 9334011 Notice – Operator’s Manual Storage 1
2 9414101 Danger – Safety Rules 1
3 9414119 Danger – Tip-over Hazard 1
4 9314013 Instructions – Refer the operator to the instructions
for use 2
5 9114013 Label – Platform Console Panel 1
6 9414123 Label – Lanyard Anchorage 6
7 9914025 Cosmetic – Warning 1
8 9414063 Label – Capacity 750kg 1
9 9914023 Cosmetic – Warning 1
10 9514011 Cosmetic – Mark 2
11 9414107 Caution – Max. Manual Force: 400N 2
12 9614091 Cosmetic – JCPT2223RTA 2
13 9514105 Cosmetic – Mark 1
14 9914021 Cosmetic – Warning 1
15 9514051 Cosmetic – Mark 1
16 9914019 Cosmetic – Warning 1
17 9413017 Warning – Crushing Hazard 7
18 9413015 Danger – Safety Arm 2
19 9411015 Danger – Tip-over hazard 1
20 9311557 Instructions – Maximum wheel load: 4030kg 4
21 9432013 Warning – Crushing Hazard 4
22 9331013 Instructions – Tie Down Point 4

OPERATOR’S MANUAL with Maintenance Information
Decals
10
No. Part No. Description Qty. Remark
23 9331011 Instructions – Lift Point 4
24 9211011 Decal – Manufacturer’s Plate 1
25 9311143 Instructions – Outrigger load: 4030kg 4
26 9411019 Warning – Crushing Hazard 4
27 9311105 Notice – Main power switch operation 1
28 9514301 Cosmetic – IPAF 2
29 9514201 Cosmetic – CE 2
30 9411011 Danger – Explosion/Burn Hazard 1
31 9911023
Instructions – JCPT2223RTA 4×4
SELF-PROPELLED ROUGH
TERRAIN SCISSOR LIFTS
2
32 9411021 Warning – Injection Hazard 1
33 9311109 Instructions – Emergency 1
34 9411013 Warning – Inspected and operating properly 1
35 9332013 Instructions – Hydraulic Oil 1 On the Hydraulic
Oil Tank
36 9332017 Instructions – Lowest Hydraulic Oil Level 2 On the Hydraulic
Oil Tank and
Diesel Tank
37 9332015 Instructions – Highest Hydraulic Oil Level 2
38
9111011 Label – Ground Console Panel 1
9111013 Label – Ground Console Panel 1
39 9332011 Instructions – Diesel 1 On the Diesel
Tank

OPERATOR’S MANUAL with Maintenance Information
Decals
11
27
21
23
22
24
26
28
29
30
31
23
22
19
13
14
15
16
1717
1717
12
11
10
18
34
33
32
21
23
22
26
23
22
21
21
35
36
37
38
39
37
36
4
26
26
25
20
20
25
25
25
20
20
28
29
31
1
2
3
45
66666666
7
8
9
12
11
10
17
18
1717

OPERATOR’S MANUAL with Maintenance Information
Decals
12

OPERATOR’S MANUAL with Maintenance Information
Specifications
13
Model JCPT2223RTA
Height, working maximum 22m
Height, platform maximum 20m
Height, drive maximum 12 m
Height, stowed maximum
Rails up 3.68m
Height, stowed maximum
Rails folded 2.9m
Width 2.35m
Length, platform retracted 4.9m
Platform dimensions
Platform length x width 4.35m×1.85m
Platform extension length 2.0m
Maximum load capacity 750kg
Maximum wind speed 12.5m/s
Wheelbase 3.13m
Turning radius (outside) 4.6m
Turning radius (inside) 2.1m
Ground clearance 30cm
Weight See Serial Label
Machine weights vary with option configurations
Controls Proportional
AC outlet in platform Standard
Maximum hydraulic pressure
(functions)
240bar
Tire size 355/55D625
Airborne noise emissions <80 dB
Maximum sound level at normal operating
workstations (A-weighted)
Vibration value does not exceed 2.5m / s2
Maximum slope rating ,
Stowed position 30%
Maximum side slope rating
Stowed position 25%
Note: Slope rating is subject to ground
conditions and adequate traction.
Maximum working slope X-2°, Y-3°
Drive speeds
Stowed, maximum 6.6 km/h
Platform raised, maximum 0.5 km/h
Floor loading information
Tire load, maximum 4030kg
Outrigger load, maximum 4030kg
Tire contact pressure 740kPa
Occupied floor pressure 11.8kPa
Note: Floor loading information is approximate
and does not incorporate different option
configurations. It should be used only with
adequate safety factors.
Continuous improvement of our products is a
DINGLI policy. Product specifications are
subject to change without notice or obligation.