DINGLI S0608EH Setup guide

SELF-PROPELLED SCISSOR LIFTS
OPERATOR’S MANUAL
with Maintenance Information
For S0608EH/S0808EH/S0812EH/S1012EH/S1212EH/S1412-EHXC
For S0608E/S0808E/S0812E/S1012E/S1212E/S1412-EXC
( Hydraulic Motor / DC Motor Drive )
Part Number: SM0110111A_Rev4.0
Zhejiang Dingli Machinery Co., Ltd. Fourth Edition, October 2018 Printing
WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS M ACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL

OPERATOR’S MANUAL with Maintenance Information
i
Important
Read, understand and obey these safety rules
and operating instructions before operating
this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This
manual should be considered a permanent
part of your machine and should remain with
the machine at all times. If you have any
questions, please call DINGLI Machinery.
Contents
Page
Safety Rules 1
Legend 9
Decals 10
Specifications 16
Control panel 28
Pre-operation Inspection 31
Workplace Inspection 33
Function Tests 34
Operating Instructions 39
Transport and Lifting Instructions 49
Maintenance 53
Schematic 81
Inspection and Repair Log 91
Owners, Users and operators:
We appreciate your choice of our machine for
your application. Our number one priority is
user safety, which is best achieved by our joint
efforts. We feel that you make a major
contribution to safety if you, as the equipment
users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained / certified operators,
directed by informed and knowledgeable
supervision, running the machine.
If there is anything in this manual that is not
clear or which you believe should be added,
please contact us.
Contact us:
Zhejiang Dingli Machinery Co., Ltd.
1255 Baiyun South Road. Leidian Town.
Deqing Zhejiang
China
Tel: [phone]
Fax: [phone]
Web: www.cndingli.com
E-mail:[e-mail]

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
1
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
4 Inspect the workplace.
5 Only use the machine as it was
intended.
√You read, understand and obey the
manufacturer's instructions and safety rules
— operator's manual and machine decals.
√You read, understand and obey employer's
safety rules and worksite regulations.
√You read, understand and obey all
applicable governmental regulations.
√You are properly trained to safely operate
the machine.
Decal Legend
DINGLI product decals use symbols, color
coding and signal words to identify the
following:
Safety alert symbol — used to alert
personnel to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
Red — used to indicate the
presence of an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Orange — used to indicate
the presence of a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
Yellow with safety alert
symbol — used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may cause minor or moderate injury.
Blue without safety alert
symbol — used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
2
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials
to an aerial work site.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times.
Use mild soap and water to clean safety signs.
Do not use solvent-based cleaners because
they may damage the safety sign material.
Electrocution Hazard
This machine is not electrically insulated and
will not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power
lines and apparatus in accordance with
applicable governmental regulations and the
following chart.
Voltage
Phase to Phase
Minimum Safe
Approach Distance
Meters
0 to 300V Avoid Contact
300V to 50kV 3.05
50kV to 200kV 4.60
200kV to 350kV 6.10
350kV to 500kV 7.62
500kV to 750kV 10.67
750kV to 1000kV 13.72
Allow for platform movement, electrical line
sway or sag and beware of strong or gusty
winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the
ground or in the platform must not touch or
operate the machine until energized power
lines are shut off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for
welding.
Tip-over Hazard
Occupants, equipment and materials must not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.
Maximum capacity – S0608EH
Maximum occupants (Indoor use) 2
Maximum occupants (Outdoor use) 1
Platform allowable maximum load 380kg
Extension deck allowable maximum load 113kg
Maximum capacity – S0808EH
Maximum occupants (Indoor use ONLY) 2
Platform allowable maximum load 230kg
Extension deck allowable maximum load 113kg
Maximum capacity – S0812EH
Maximum occupants (Indoor / Outdoor use) 2
Platform allowable maximum load 450kg
Extension deck allowable maximum load 113kg
Maximum capacity – S1012EH
Maximum occupants (Indoor use) 2
Maximum occupants (Outdoor use) 1
Platform allowable maximum load 320kg
Extension deck allowable maximum load 113kg

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
3
Maximum capacity – S1212EH
Maximum occupants (Indoor use ONLY) 3
Platform allowable maximum load 320kg
Extension deck allowable maximum load 113kg
Maximum capacity – S1412-EHXC
Maximum occupants (Indoor use ONLY) 2
Platform allowable maximum load 250kg
Extension deck allowable maximum load 113kg
Maximum capacity – S0608E
Maximum occupants (Indoor use) 2
Maximum occupants (Outdoor use) 1
Platform allowable maximum load 380kg
Extension deck allowable maximum load 113kg
Maximum capacity – S0808E
Maximum occupants (Indoor use ONLY) 2
Platform allowable maximum load 230kg
Extension deck allowable maximum load 113kg
Maximum capacity – S0812E
Maximum occupants (Indoor/Outdoor use) 2
Platform allowable maximum load 450kg
Extension deck allowable maximum load 113kg
Maximum capacity – S1012E
Maximum occupants (Indoor use) 2
Maximum occupants (Outdoor use) 1
Platform allowable maximum load 320kg
Extension deck allowable maximum load 113kg
Maximum capacity – S1212E
Maximum occupants (Indoor use ONLY) 3
Platform allowable maximum load 320kg
Extension deck allowable maximum load 113kg
Maximum capacity – S1412-EXC
Maximum occupants (Indoor use ONLY) 2
Platform allowable maximum load 250kg
Extension deck allowable maximum load 113kg
Platform retracted Platform extended
Extension Platform
only only
Work Area Safety
Do not raise the platform unless the machine
is on a firm, level surface.
Do not drive over 0.8 km/h with the platform
raised.
Do not depend on the tilt alarm as a level
indicator. The tilt alarm sounds on the chassis
and in the platform when the machine is on a
slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a
firm, level surface. If the tilt alarm sounds
when the platform is raised, use extreme
caution to lower the platform.
For outdoor use machine, do not raise the
platform when wind speeds may exceed 12.5
m/s. If wind speeds exceed 12.5 m/s when the
platform is raised, lower the platform and do
not continue to operate the machine.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area
exposed to the wind will decrease machine
stability.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
4
Do not use the platform controls to free a
platform that is caught, snagged or otherwise
prevented from normal motion by an adjacent
structure. All personnel must be removed from
the platform before attempting to free the
platform using the ground controls.
Use extreme care and slow speeds while
driving the machine in the stowed position
across uneven terrain, debris, unstable or
slippery surfaces and near holes and
drop-offs.
Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the platform raised.
Do not push off or pull toward any object
outside of the platform.
Maximum allowable manual force
Model Application
manual
force
Maximum
occupants
S0608EH Outdoor 200N 1
Indoor 400N 2
S0808EH Indoor 400N 2
S0812EH Outdoor 400N 2
Indoor 400N 2
S1012EH Outdoor 200N 1
Indoor 400N 2
Model Application
manual
force
Maximum
occupants
S1212EH Indoor 400N 3
S1412-EHXC Indoor 400N 2
S0608E Outdoor 200N 1
Indoor 400N 2
S0808E Indoor 400N 2
S0812E Outdoor 400N 2
Indoor 400N 2
S1012E
Outdoor 200N 1
Indoor 400N 2
S1212E Indoor 400N 3
S1412-EXC Indoor 400N 2
Do not use the machine as a crane.
Do not place or attach fixed or overhanging
loads to any part of this machine.
Do not push the machine or other objects with
the platform.
Do not operate the machine with the chassis
trays open.
Do not contact adjacent structures with the
platform.
Do not alter or disable the limit switches.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform
perimeter.
Do not alter or disable machine components
that in any way affect safety and stability.
Do not replace items critical to machine

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
5
stability with items of different weight or
specification.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability. Each battery must weigh 28 kg. The
batteries must weigh a minimum of 112 kg.
(For S0608EH/S0608E, S0808EH/S0808E,
S0812EH/S0812E); Each battery must weigh
30 kg. The batteries must weigh a minimum of
120 kg (For S1012EH/S1012E); Each battery
must weigh 37 kg. The batteries must weigh a
minimum of 148 kg (For S1212EH/S1212E,
S1412-EHXC/S1412-EXC).
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for
holding tools or other materials onto the
platform, toe boards or guard rail system can
increase the weight in the platform and the
surface area of the platform or the load.
Do not place ladders or scaffolds in the
platform or against any part of this machine.
Do not transport tools and materials unless
they are evenly distributed and can be safely
handled by person(s) in the platform.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are
properly tightened.
Crushing Hazard
Keep hands and limbs out of scissors.
Keep hands clear when folding rails.
Maintain a firm grasp on the platform rail when
removing the rail pins. Do not allow the
platform guard rails to fall.
Use common sense and planning when
operating the machine with the controller from
the ground. Maintain safe distances between
the operator, the machine and fixed objects.
Operation on Slopes Hazard
Do not drive the machine on a slope that
exceeds the slope and side slope rating of the
machine.
Slope rating applies to machines only in the
stowed position.
Maximum slope rating stowed
Maximum side slope rating stowed
Model A B
S0608EH 25% (14°) 25% (14°)
S0808EH 25% (14°) 25% (14°)
S0812EH 25% (14°) 25% (14°)
S1012EH 25% (14°) 25% (14°)
S1212EH 25% (14°) 25% (14°)
S1412-EHXC 25% (14°) 25% (14°)
S0608E 25% (14°) 25% (14°)
S0808E 25% (14°) 25% (14°)
S0812E 25% (14°) 25% (14°)
S1012E 25% (14°) 25% (14°)
S1212E 25% (14°) 25% (14°)
S1412-EXC 25% (14°) 25% (14°)
Note: Slope rating is subject to ground
conditions and adequate traction.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
6
Fall Hazard
The guard rail system provides fall protection.
During operation, occupants in the platform
must wear a full body harness with a lanyard
attached to an authorized lanyard anchorage
point. Attach only one (1) lanyard per lanyard
anchorage point.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform
floor at all times.
Do not climb down from the platform when
raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard
rails are properly installed and the entry is
secured for operation.
Do not enter or exit the platform unless the
machine is in the stowed position.
Collision Hazard
Be aware of limited sight distance and blind
spots when driving or operating.
Be aware of extended platform position(s)
when moving the machine.
Check the work area for overhead obstructions
or other possible hazards.
Be aware of crushing hazards when grasping
the platform guard rail.
Operators must comply with employer, job site
and governmental rules regarding use of
personal protective equipment.
Observe and use color-coded direction arrows
on the platform controls for drive and steer
functions.
Do not operate a machine in the path of any
crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machine.
Do not lower the platform unless the area
below is clear of personnel and obstructions.
Limit travel speed according to the condition of
the ground surface, congestion, slope, location
of personnel, and any other factors which may
cause collision.
Component Damage Hazard
Do not use any battery charger greater than
24V to charge the batteries.
Do not use the machine as a ground for
welding.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
7
Explosion and Fire Hazard
Do not operate the machine or charge the
batteries in hazardous locations where
potentially flammable or explosive gases or
particles may be present.
Damaged Machine Hazard
Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation inspection
of the machine and test all functions before
each work shift. Immediately tag and remove
from service a damaged or malfunctioning
machine.
Be sure all maintenance has been performed
as specified in this manual.
Be sure all decals are in place and legible.
Be sure the operator’s manual is complete,
legible and in the storage container located in
the platform.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil
or air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.
Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain
closed and secured during operation.
Battery Safety
Burn Hazard
Batteries contain acid. Always wear protective
clothing and eye wear when working with
batteries.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.
Explosion Hazard
Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.
The battery tray should remain open during the
entire charging cycle.
Do not contact the battery terminals or the
cable clamps with tools that may cause
sparks.
Component Damage Hazard
Do not use any battery charger greater than
24V to charge the batteries.
Electrocution/ Burn Hazard
Connect the battery charger to a grounded,
AC 3-wire electrical outlet
only.
Inspect daily for damaged
cords, cables and wires.
Replace damaged items
before operating.
Avoid electrical shock from contact with
battery terminals. Remove all rings, watches
and other jewelry.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
8
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability. Each battery must weigh 28 kg. The
batteries must weigh a minimum of 112 kg.
(For S0608EH/S0608E, S0808EH/S0808E,
S0812EH/S0812E); Each battery must weigh
30 kg. The batteries must weigh a minimum of
120 kg (For S1012EH/S1012E); Each battery
must weigh 37 kg. The batteries must weigh a
minimum of 148 kg (For S1212EH/S1212E,
S1412-EHXC/S1412-EXC).
Lifting Hazard
Use the appropriate number of people and
proper lifting techniques when lifting batteries.
Lockout after Each Use
1 Select a safe parking location - firm level
surface, clear of obstruction and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from
unauthorized use.
4 Push in the red Emergency Stop buttons to
“off” position.
5 Push in the main power switch to “off”
position
6 Chock the wheels.
7 Charge the batteries.

OPERATOR’S MANUAL with Maintenance Information
Legend
9
Legend
1 Platform extension
2 Manual storage container
3 Platform control
4 Lanyard anchorage point
5 Platform guard rails
6 Platform extension release pedal
7 Main platform
8 Platform entry gate
9 Scissor arms
10 Lift cylinder
11 Ground controls (on opposite side of
machine)
12 Entry ladder
13 Brake release pump
14 Non-steer tire
15 Battery charger
16 Pothole guard
17 Steer tire
18 Safety arm
1
23
4
5
7
8
9
10
6
18
17
11
12
13
14
15
16

OPERATOR’S MANUAL with Maintenance Information
Decals
10
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
No. Part No. Description Qty. Remark
1 09440011 Decal, Label-Lanyard anchorage point 4
2 09340001 Decal, Notice-Keep the manual with the machine 1
3 09440001 Decal, Danger-General safety rules 1
4 09440003 Decal, Danger-Tip-over hazard, tilt-alarm 1
5 09340003
Decal, Instructions-Refer the operator to the
instructions for use 2
6
09440013 Decal, Label-Capacity 380kg 1 S0608EH/S0608E
09440014 Decal, Label-Capacity 230kg 1 S0808EH/S0808E
09440015 Decal, Label-Capacity 450kg 1 S0812EH/S0812E
09440016 Decal, Label-Capacity 320kg 1 S1012EH/S1012E
09440017 Decal, Label-Capacity 320kg 1 S1212EH/S1212E
09440038 Decal, Label-Capacity 250kg 1 S1412-EHXC/S1412
-EXC
7 09440005 Decal, Warning-Use indoors only 1
S0808EH/S0808E
S1212EH/S1212E
S1412-EHXC/S1412
-EXC
8 09210015 Nameplate, Manufacturer serial number 1
9 09310001 Decal, Instructions-Forklift pockets 2
10 09310003 Decal, Instructions-Tie down point 4
11 09310002 Decal, Instructions-Lift point 4
12
09310008 Decal, Instructions-Maximum wheel load: 1000kg 4 S0608EH/S0608E
09310010 Decal, Instructions-Maximum wheel load: 960kg 4 S0808EH/S0808E
09310012 Decal, Instructions-Maximum wheel load: 1240kg 4 S0812EH/S0812E
09310014 Decal, Instructions-Maximum wheel load: 1310kg 4 S1012EH/S1012E
09310016 Decal, Instructions-Maximum wheel load: 1280kg 4 S1212EH/S1212E
09310018 Decal, Instructions-Maximum wheel load: 1350kg 4 S1412-EHXC/S1412
-EXC

OPERATOR’S MANUAL with Maintenance Information
Decals
11
No. Part No. Description Qty. Remark
13 09310006 Decal, Notice-Main power switch operation 1
14 09540001 Decal, Label-CE 3
15 09410001 Decal, Danger-Explosion/burn hazard 1
16
09430003 Decal, Danger-Keep away from moving parts 3
S0608EH/S0608E
S0808EH/S0808E
S0812EH/S0812E
S1012EH/S1012E
09430003 Decal, Danger-Keep away from moving parts 5
S1212EH/S1212E
S1412-EHXC/S1412
-EXC
17
09430001 Decal, Danger-Safety arm 2
S0608EH/S0608E
S0808EH/S0808E
S0812EH/S0812E
S1012EH/S1012E
09430001 Decal, Danger-Safety arm 4
S1212EH/S1212E
S1412-EHXC/S1412
-EXC
18
09640030 Decal, Cosmetic-S0608EH 2 S0608EH
09640031 Decal, Cosmetic-S0608E 2 S0608E
09640032 Decal, Cosmetic-S0808EH 2 S0808EH
09640033 Decal, Cosmetic-S0808E 2 S0808E
09640034 Decal, Cosmetic-S0812EH 2 S0812EH
09640035 Decal, Cosmetic-S0812E 2 S0812E
09640036 Decal, Cosmetic-S1012EH 2 S1012EH
09640037 Decal, Cosmetic-S1012E 2 S1012E
09640038 Decal, Cosmetic-S1212EH 2 S1212EH
09640039 Decal, Cosmetic-S1212E 2 S1212E
09640079 Decal, Cosmetic-S1412-EHXC 2 S1412-EHXC
09640080 Decal, Cosmetic-S1412-EXC 2 S1412-EXC
19
09440009 Decal, Caution-Max. manual force 400N
(Indoor)200N (Outdoor) 2 S0608EH/S0608E S1012EH/S1012E
09440007 Decal, Caution-Max. manual force 400N 2
S0808EH/S0808E
S0812EH/S0812E
S1212EH/S1212E
S1412-EHXC/S1412
-EXC

OPERATOR’S MANUAL with Maintenance Information
Decals
12
No. Part No. Description Qty. Remark
20
09940003 Decal, Label-E-Tech 2
S0608E, S0808E,
S0812E, S1012E,
S1212E, S1412E
09940004 Decal, Label-Summit 2
S0608EH, S0808EH
S0812EH, S1012EH
S1212EH,
S1412-EHXC
20 09410005 Decal, Danger-Do not alter or disable limit switch 1
21 09310004 Decal, Instructions-Emergency lower 1
22 09410003 Decal, Warning-Inspected and operation properly 1

OPERATOR’S MANUAL with Maintenance Information
Decals
13
Safety tape
1
2
3
45
1
11
6
8
9
10
11
13
14
15
17
19
20
12
16
9
10
11
12
19
20
17
16
21
22
23
16
10
11
10
11
14
12
12
5
7
14
18
18

OPERATOR’S MANUAL with Maintenance Information
Decals
14

OPERATOR’S MANUAL with Maintenance Information
Decals
15

OPERATOR’S MANUAL with Maintenance Information
Specifications
16
Model: S0608EH
Height, working maximum 8 m
Height, platform maximum 6 m
Height, stowed maximum
Rails up
2.23 m
Height, stowed maximum
Rails folded
1.87 m
Width 0.83 m
Length, platform retracted 2.48 m
Length, platform extended 3.38 m
Platform dimensions
Platform length × width 2.27×0.81 m
Platform extension length 0.9 m
Maximum load capacity 380 kg
Maximum wind speed 12.5 m/s
Wheelbase 1.87 m
Turning radius (outside) 2.10 m
Turning radius (inside) 0 m
Ground clearance 10 cm
Ground clearance
Pothole guards deployed
1.9 cm
Weight （See Serial Label）
Machine weights vary with option configurations
Power source 4 Batteries , 6V 225AH
Controls Proportional
AC outlet in platform Standard
Maximum hydraulic pressure
(functions)
240 bar
System voltage 24 V
Tire size Φ381×127 mm
Airborne noise emissions <70 dB
Maximum sound level at normal operating
workstations (A-weighted)
Vibration value does not exceed 2.5m/s
2
Maximum slope rating,
Stowed position 25%
Maximum side slope rating,
Stowed position 25%
Note: Slope rating is subject to ground
conditions and adequate traction.
Maximum working slope X-1.5°,Y-3°
Drive speeds
Stowed, maximum 3.5 km/h
Platform raised, maximum 0.8 km/h
Floor loading information
Tire load, maximum 1000 kg
Tire contact pressure 11.1 kg/cm
2
1086.9 kPa
Occupied floor pressure 1339 kg/m
2
13.1 kPa
Note: Floor loading information is approximate
and does not incorporate different option
configurations. It should be used only with
ade
q
uate safet
y
factors.
Continuous improvement of our products is a
DINGLI policy. Product specifications are
subject to change without notice or obligation.