Dino lift DINO 160XT II User manual

Manufacturer:
Raikkolantie 145
FI-32210 LOIMAA
Tel. [phone]
[email protected]
www.dinolift.com
Dealer:
160XT II
180XT II
210XT II
OPERATING INSTRUCTIONS

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DINO XT II
TRANSLATION OF ORIGINAL OPERATING INSTRUCTIONS
Valid from serial number:
160XT II 17156 ->
180XT II 20001, 30002 ->
210XT II 3370 ->

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DINO XT II
TABLE OF CONTENTS
1. TO THE OPERATOR................................................................................................... 7
1.1. OVERVIEW OF THE UNIT.................................................................................. 8
1.2. INTENDED USE OF THE WORK PLATFORM ................................................... 8
2. TECHNICAL SPECIFICATION.................................................................................... 9
2.1. DIMENSIONAL DRAWINGS ............................................................................. 10
2.1.1. 160 XT II ............................................................................................... 10
2.1.2. 180 XT II ............................................................................................... 11
2.1.3. 210 XT II ............................................................................................... 12
2.2. REACH DIAGRAM ............................................................................................ 13
2.2.1. 160 XT II ............................................................................................... 13
2.2.2. 180 XT II ............................................................................................... 14
2.2.3. 210 XT II ............................................................................................... 15
2.3. EXAMPLE OF MACHINE’S NAMEPLATE ........................................................ 16
2.4. MODEL OF EC-DECLARATION OF CONFORMITY ........................................ 17
2.5. MODEL OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM ....... 18
3. SAFETY..................................................................................................................... 20
3.1. SAFETY INSTRUCTIONS................................................................................. 20
3.2. SAFETY MESSAGES ....................................................................................... 23
3.3. SAFETY DEVICES............................................................................................ 24
4. BASIC STRUCTURE AND FUNCTIONS .................................................................. 26
4.1. STRUCTURE .................................................................................................... 26
4.2. BASIC FUNCTIONS.......................................................................................... 27
4.3. OPERATING CONTROLS................................................................................. 28
4.3.1. Operating controls in chassis control centre LCB................................. 28
4.3.2. Operating controls of drive system ....................................................... 29
4.3.3. Operating controls of outriggers ........................................................... 29
4.3.4. Operating controls in platform control centre UCB ............................... 30
4.3.5. Setup with two control levers (option)................................................... 32
4.4. AUTOMATIC LEVELLING AND ELECTRIC CONTROL OF DRIVING DEVICE –
DCB CENTRE (OPTION) .......................................................................................... 33
5. OPERATING INSTRUCTIONS .................................................................................. 34
5.1. START-UP ......................................................................................................... 34
5.1.1. Worksite inspection............................................................................... 34
5.1.2. Positioning the lift.................................................................................. 35
5.1.3. Connecting the power supply to the lift................................................. 36
5.1.4. Starting up ............................................................................................ 37
5.1.5. Levelling the lift ..................................................................................... 37

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DINO XT II
5.2. INSTRUCTIONS FOR WORKING .................................................................... 39
5.2.1. Operating the lift from the chassis control centre LCB ......................... 39
5.2.2. Operating the lift from the platform control centre UCB........................ 39
5.2.3. Special instructions for winter use ........................................................ 42
5.2.4. Measures to be taken at the end of the working day............................ 42
5.3. TRANSPORT .................................................................................................... 43
5.3.1. Preparing the lift for transport ............................................................... 43
5.3.2. Driving with the driving device .............................................................. 43
5.3.3. Towing the lift........................................................................................ 45
5.4. LIFTING THE DEVICE ...................................................................................... 47
5.5. LONG-TERM STORAGE .................................................................................. 47
5.6. IN CASE OF EMERGENCY.............................................................................. 48
5.6.1. When at risk of losing stability .............................................................. 48
5.6.2. In case of overloading........................................................................... 48
5.6.3. In case the power supply is interrupted ............................................... 49
5.6.4. In case the emergency descent system is not operational................... 49
6. FAULT FINDING ........................................................................................................ 50
7. SERVICING AND MAINTENANCE ........................................................................... 54
7.1. INSPECTIONS REQUIRED BY AUTHORITIES ............................................... 56
7.2. LUBRICATION PLAN ........................................................................................ 57
8. ROUTINE MAINTENANCE DURING OPERATION .................................................. 58
8.1. DAILY MAINTENANCE TASKS......................................................................... 59
8.1.1. Condition of chassis, boom and work platform ..................................... 59
8.1.2. Check the tyres and tyre pressure........................................................ 59
8.1.3. Check the lights .................................................................................... 59
8.1.4. Check the hydraulic oil.......................................................................... 59
8.1.5. Check the hydraulic hoses, pipes and connectors ............................... 59
8.1.6. Check the operation of safety limit switches......................................... 59
8.1.7. Check the emergency descent, emergency stop and sound signal ..... 60
8.1.8. Signs, labels and machine plates ......................................................... 60
8.1.9. Instruction manuals............................................................................... 60
9. TRANSFER OF OWNERSHIP .................................................................................. 63

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DINO XT II

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DINO XT II
1. TO THE OPERATOR
Keep this manual on the work platform of the lift in the box reserved for it. If the instruction
manual gets lost, damaged, or for some other reason becomes unreadable, order a new
manual from the manufacturer.
This manual is intended to familiarise the user with the structure and functions of the work
platform, as well as with its appropriate use. The manual provides guidance on the service
measures that are the responsibility of the user of the work platform.
Other maintenance procedures on the work platform require special skills, special tools or
accurate knowledge about measurements or adjusted values. Guidance for these measures
is provided in a separate service manual. For situations that require service or repair
measures, contact the authorised service provider, importer or manufacturer.
Read all the instructions in this manual before using the aerial work platform. Make sure that
you have understood all the instructions. The instructions must absolutely be followed during
operation and maintenance of the aerial work platform.
When handling the unit, in addition to the instructions in this manual, the user must also
observe the local legislation, the guidelines stipulated by the employer, and regulations valid
at the work site.
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual
might not always be in full compliance with the most recent version of the product. Dinolift Oy
reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability
for any problems caused by changed or missing data or mistakes in this manual.
Please consult your dealer or the manufacturer for more information and detailed
instructions.

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DINO XT II
1.1. OVERVIEW OF THE UNIT
This unit is a trailer mounted, towable aerial work platform.
It is an aerial work platform, which complies with the EN280 type 1, where travelling is only
allowed with the platform in transport conguration.
For the operation the lift shall be supported by its hydraulic outriggers, extended so that the
unit’s wheels lift off the ground.
The lift's primary power source is a mains-powered electric motor. The outriggers and the
boom system are hydraulically powered.
As an option, the lift has a pedestrian controlled driving device, which allows transport for
short distances without a towing vehicle.
Consult the chapters “Technical data" and “Structure and functions of the work platform" in
this manual for more detailed information about the lift.
1.2. INTENDED USE OF THE WORK PLATFORM
The aerial work platform is exclusively intended for transferring people and tools and acting
as a work platform within its permissible load-bearing capacity and reach (refer to the
“Technical Specications” table and the “Reach Diagram”).
The intended use also covers:
• Following all the instructions in the Operating Instructions
• Performance of the inspections and maintenance operations.
This aerial work platform is NOT insulated, and does not offer protection against contact with
electric current. The aerial work platform must not be used for work on electric systems.
Observe the safety instructions concerning the operating environment, and the restrictions
given in them,
The operator must receive instructions and consent from the manufacturer for all such
specic work methods or conditions that the manufacturer has not explicitly dened in the
unit's operation and maintenance instructions.

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DINO XT II
2. TECHNICAL SPECIFICATION
160XT II 180XT II 210XT II
Max. working height 16,0 m 18,0 m 21,0 m
Max. platform height 14,0 m 16,0 m 19,0 m
Max. outreach 9,1 m 11,2 m 11,7 m
Boom rotation continuous
Platform rotation 180°
Turn area refer to the reach diagram
Support width 3,80/4,20 m 3,90/4,30 m 3,90/4,30 m
Transport width 1,80 m 1,95 m 1,95 m
Transport length 6,12 m 6,63 m 7,92 m
Transport height 2,30 m 2,30 m 2,33 m
Weight (incl. Honda power unit) 1990 kg 2300 kg 2465 kg
Max. allowed load on platform 215 kg
Max. number of persons + additional load 2 persons + 55 kg
Max. allowed sideways load (caused by persons) 400 N
Max. lateral inclination (chassis) ±0,3°
Max. wind speed during operation 12,5 m/s
Min. ambient temperature when working - 20 °C
Max. support force on the outriggers 16800 N 16800 N 22800 N
Platform size 0,7 x 1,3 m
Gradeability 25%
Power supply 0 0 0
- mains current 230V/50Hz/10A
Sound pressure level < 70 dB
Whole-body vibration Not detectable
- petrol-driven power unit Honda GX200SXE
(Euro 2 / EPA Phase 3 / CARB Tier 3)
Net power 4.1 kW
Fuel tank volume 3,1 l
Fuel consumption 1,7 l/h
Sound pressure level 98 dB
Whole-body vibration < 0,5 m/s2
- diesel-driven power unit Hatz 1B30
(EPA / CARB Tier 4 Final)
Net power 4,4 kW (6 hv)/ 2800 r/min
Sound pressure level 101 dB
Socket outlets on the platform 2 x 230V/50Hz/16A

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DINO XT II
2.1. DIMENSIONAL DRAWINGS
2.1.1. 160 XT II

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DINO XT II
2.1.2. 180 XT II

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DINO XT II
2.1.3. 210 XT II

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DINO XT II
2.2. REACH DIAGRAM
2.2.1. 160 XT II
1
0
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
m
10 109876543212
0
55
50
45
40
35
30
25
20
15
10
5
0 30252015105510
215 KG
475 LB
DINO 160XT II
ft

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DINO XT II
1
0
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
10 1211109876543212 0
60
55
50
45
40
35
30
25
20
15
10
5
0 403530252015105510
2.2.2. 180 XT II

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DINO XT II
2.2.3. 210 XT II
215 KG
475 LB
120 KG
265 LB
80 KG
175 LB
m
ft
1
0
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
10 1211109876543212 0
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0 403530252015105510

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DINO XT II
Weight kg Max load
Max load of persons Additional load
Max side force Max inclination of chassis
Voltage Frequency
Min operating temp. Max wind force
Number of manufacture
Year of manufacture Address of manufacture
Raikkolantie 145
32210 Loimaa
FINLAND
400 N
230 V
-20 C
o
12,5 m/s
50 Hz
o
kg
kg
Type Manufacturer
DINO
2
215
55
0,3
54.516
2.3. EXAMPLE OF MACHINE’S NAMEPLATE
Every machine has a nameplate shown in the picture below. In the nameplate are marked
the name and address of machine manufacturer, serial number of the machine and other
relevant machine information.
The nameplate is located on the right
side of the towbar as shown in the
picture.
The serial number is also engraved in
the chassis above the nameplate.

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DINO XT II
2.4. MODEL OF EC-DECLARATION OF CONFORMITY
EC-Declaration of Conformity for Machinery
Manufacturer
Dinolift Oy
Raikkolantie 145
FI-32210 Loimaa, FINLAND
declares that
DINO 180XT II Access Platform no YGCD180XTF2030023
is in conformity with the provisions of Machinery Directive 2006/42/EC as amended and
with national implementing legislation.
Inspection according to 2006/42/EC appendix IX carried out by notied body nr. 0537
VTT
P.O.Box 1300
FI-33101 Tampere, FINLAND
which has granted the certicate No. VTT 183/524/14
Access platform also fulls the requirements of the following EEC directives:
2006/95/EC, 2000/14/EC, 2004/108/EC
Measured sound power level Lwa (petrol/diesel) (96+1,5) 97,5 dB / (98,5+1,5) 100 dB
Quaranteed sound power level Lwa (petrol/diesel) 97,5 + 0,5 dB / 100+0,5 dB
2000/14/EC Conformity assessment procedure followed: Annex V: Internal control of
production.
Following harmonized standards have been applied in designing the machine:
SFS-EN 280:2013; SFS-EN 60204-1/A1; SFS-EN-ISO 12100
Person authorized to draw up the Technical File: Santtu Siivola
Chief Engineer
Dinolift Oy, Raikkolantie 145,
32210 Loimaa, FINLAND
Loimaa 05.02.2015
-----------------------------------------
Antti Tuura
Supervisor

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DINO XT II
2.5. MODEL OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM
TEST CERTIFICATE
DATE: 16.9.2014
START-UP TESTS:
Inspection place:
Dinolift Oy Inspector's signature: 1074
BASIC KNOWLEDGE
Manufacturer:
Dinolift OY Place of manufacture: Finland
Address:
Raikkolantie 145
32210 LOIMAA
Importer:
Type of lift:
Chassis:
Boom:
Outriggers:
TECHNICAL SPECIFICATIONS
Machine and type:
DINO 180XT II Max. platform height 16 m
Number of manufacture
YGCD180XT E2030004 Max. outreach: depend on load: Depend on load
Year of manufacture
2014
Max. lifting capacity:
215 kg Boom rotation: Continuous
Max. person number:
2Support width: 3,8 m
Max. additional load:
55 kg Transport width: 1,95 m
Power supply:
230VAC Transport length: 6,65 m
Lowest temperature:
-20 °C Transport height: 2,31 m
Weight:
2315 kg Basket size: 0,7 x 1,3 m
Inspection points: (Y = meet standards N = do not meet standards)
Y
N Y N
A. STRENGTH 6. Plate for supports
1. Certificate of material 7. Safety colours
2. Certificate of strength
D. SAFETY REQUIREMENTS
B. STABILITY 1. Indicating device for horizontal
1. Certificate of stability test position
2. Working space diagram 2. Locking device and lockings
3. Stop device for lifting
C. GENERAL REQUIREMENTS 4. Stop for opening of support
1. User's manual 5. Safety distances
2. Place for safekeeping for user's manual 6. Position of working face
3. Machine plate - checking plate 7. Structure of working face
4. Load plate 8. Emergency descent system
5. Warning plate 9. Limit devices
www.dinolift.com
Boom platform Scissor platform Mast platform
Car Self propelled Trailer mounted
Articulated boom Telescope boom Articulated telescope boom
Scissor Fixed mast Telescope mast
Hydraulic turning Hydraulic pushing Mechanical

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DINO XT II
Dino access platforms are subjected to an overload test and structural and functional
inspection for the rst time at the factory by the manufacturers authorized inspector. This is
a model of a test certicate that is drawn up based on the inspection and delivered with the
platform.
Keep this certicate and all other inspection documents with the platform stored in the place
reserved for them for a minimum of 5 years.
E. ELECTRIC APPLIANCES G. SAFETY DEVICE
1. Electric appliances 1. Safety limit switch
2. Sound signal
F. CONTROL DEVICES
1. Protections H. LOADING TEST
2. Symbols / directions 1. Overload test = 323 kg (150%)
3. Placings 2. Funktional test = 237 kg (110%)
4. Emergency stop
FAILINGS AND NOTES
Failings have been repaired. Date: Signature:
Dinolift Oy
Raikkolantie 145
FIN-32210 LOIMAA, FINLAND
Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: [email protected]

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DINO XT II
3. SAFETY
This part describes all relevant warnings and safety rules and instructions regarding
transport, operation and maintenance of the access platform.
DANGER
Failure to obey the operation, maintenance or safety instructions in this manual will result
in death or serious injury. Read and understand all safety rules, operating instructions and
machine labels and obey them.
Make sure that you understand all the safety instructions. Also make sure that others
operating the machine or working in the work platform are familiar with these instructions
3.1. SAFETY INSTRUCTIONS
GENERAL
The operator of the lift must:
• be specially trained
• have authorisation in writing from the employer
• be well familiarised with the device
• be at least 18-years old
Keep the lift clean of any dirt which may impair the safe operation and impede the inspection
of the structures.
The device must be serviced and inspected regularly.
Only skilled persons who are familiar with the service and reparation instructions are allowed
to carry out the service and reparation work.
It is strictly prohibited to use a lift which is out of order.
Never disable the operation of any safety device or removemove any safety devices or
covers.
WARNING
The device must neither be altered without the manufacturer’s consent nor be used under
conditions which do not meet the requirements set by the manufacturer.
The operator must be given instructions and consent from the manufacturer for all such
specic work methods or conditions, which the manufacturer has not explicitly dened
TRANSFERS
Observe the maximum allowed gradient during transfer of the lift. During transfer on rough
terrain, try to stay above the machine.