DOLD Safemaster Pro User manual

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Configurable safety system SAFEMASTER PRO
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C
CO ON NF FI IG GU UR RA AB BL LE E S SA AF FE ET TY Y S SY YS ST TE EM M
S
SA AF FE EM MA AS ST TE ER R P PR RO O
CONTENTS
INTRODUCTION ............................................................................................................................5
Contents of this handbook...........................................................................................................5
Important safety instructions .......................................................................................................5
Abbreviations and symbols .........................................................................................................6
Applicable standards...................................................................................................................6
OVERVIEW ....................................................................................................................................7
Control unit and I/O expansion modules......................................................................................8
Speed monitoring modules UG6917 ...........................................................................................8
Fieldbus modules........................................................................................................................8
BusExtender module UG6918.....................................................................................................9
PRODUCT COMPOSITION..........................................................................................................10
INSTALLATION............................................................................................................................10
Mechanical fastening.............................................................................................................10
Electrical connections ...............................................................................................................11
USB input..............................................................................................................................11
SAFEMASTER PRO Memory chip OA6911..........................................................................12
MULTIPLE LOAD function.................................................................................................12
RESTORE function ...........................................................................................................12
Connection terminals.............................................................................................................13
Instructions concerning connection cables. .......................................................................13
Connection terminals, control unit UG6911.10 ......................................................................14
Connection terminals, Input/Output module UG6916.10........................................................14
Connection terminals, input module UG6913.16 with 16 inputs.............................................15
Connection terminals, input module UG6913.12 with 12 inputs.............................................16
Connection terminals, input module UG6913.08 with 8 inputs...............................................16
Connection terminals, output module OSSD UG6912.04 with 4 OSSD.................................17
Connection terminals, output module OSSD UG6912.02 with 2 OSSD.................................17
Connection terminals, output module relay UG6912.28 with 2 OSSD ...................................18
Connection terminals, output module relay UG6912.14 with 1 OSSD ...................................18
Connection terminals, output module relay UG6914.04/000..................................................19
Connection terminals, output module relay UG6914.04/008..................................................19
Connection terminals, Speed monitoring module UG6917 ....................................................20
Encoder connections (RJ45) Speed monitoring module UG6917..........................................20
Connection terminals, BusExtender module UG6918............................................................20
EXAMPLE OF CONNECTION TO THE MACHINE CONTROL SYSTEM..............................21
Calculation of safety distance of an ESPE connected to SAFEMASTER PRO......................22
CHECKLIST AFTER INSTALLATION.......................................................................................22
PROJECT development DIAGRAM ............................................................................................23
SIGNALS......................................................................................................................................24
INPUTS.....................................................................................................................................24
MASTER ENABLE................................................................................................................24
NODE SEL............................................................................................................................24
PROXIMITY INPUT FOR SPEED CONTROLLER ................................................................24
RESTART_FBK ....................................................................................................................25
OUTPUTS.................................................................................................................................26
OUT STATUS .......................................................................................................................26
OUT TEST ............................................................................................................................26
OSSD (control unit UG6911.10, input/output module UG6916.10)........................................26
OSSD (output module OSSD UG6912.02, UG6912.04) with 2/4 OSSD................................26
SAFETY RELAYS (output module relay UG6912.14, UG6912.28 with 1/2 OSSD)................27
Characteristics of the output circuit....................................................................................27

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Internal contacts diagram..................................................................................................28
Example: connection static OSSD outputs from control unit UG6911.10
to output module
relay UG6912.14 with 1 OSSD
2)
....................................................................................28
Switching operation timing diagram...................................................................................29
TECHNICAL FEATURES.............................................................................................................30
GENERAL SYSTEM CHARACTERISTICS...............................................................................30
Safety level parameters.........................................................................................................30
General data .........................................................................................................................30
Enclosure..............................................................................................................................32
Mechanical dimensions.........................................................................................................32
Control unit UG6911.10 ............................................................................................................33
Input/output module UG6916.10 IO...........................................................................................34
Input modules UG6913.08 - UG6913.16 with 8 / 16 inputs........................................................35
Input modules UG6913.13 with 12 inputs..................................................................................35
Output modules OSSD UG6912.02 - UG6912.04 with 2/4 OSSD .............................................36
Output module relay UG6912.14 - UG6912.28 with 1/2 OSSD..................................................37
Output module relay UG6914.04/000 - UG6914.04/008............................................................38
Speed monitoring module UG6917...........................................................................................40
BusExtender module UG6918...................................................................................................41
Cable for BusExtender Module UG6918 ...................................................................................41
Visualisations..............................................................................................................................42
Control unit UG6911.10 ............................................................................................................42
Input/output module UG6916.10 ...............................................................................................43
Input modules UG6913.08, UG6913.12, UG6913.16, with 8, 12 and 16 inputs.........................44
Output module UG6912.02, UG6912.04, with 2 or 4 OSSD......................................................45
Output module relay UG6912.14/ UG6912.28 with 1/2 OSSD...................................................46
Output module relay UG6914.04/000, UG6914.04/008.............................................................47
Speed monitoring module UG6917/002, UG6917/x02, UG6917/xx2.........................................48
BusExtender module UG6918...................................................................................................49
Troubleshooting..........................................................................................................................50
Control unit UG6911.10 ............................................................................................................50
Input/output module UG6916.10 ...............................................................................................51
Input module UG6913.08, UG6913.12, UG6913.16 with 8, 12 or 16 inputs...............................52
Output modules UG6912.02 / UG6912.04 with 2/4 OSSD.........................................................53
Output module relay UG6914.04/000, UG6914.04/008.............................................................54
Speed monitoring module UG6917/002, UG6917/x02, UG6917/xx2.........................................55
BusExtender module UG6918...................................................................................................56
SAFEMASTER PRO DESIGNER SOFTWARE............................................................................57
Installing the software ...............................................................................................................57
PC HARDWARE requirements..............................................................................................57
PC SOFTWARE requirements ..............................................................................................57
How to install SAFEMASTER PRO DESIGNER....................................................................57
Fundamentals...........................................................................................................................58
Standard tool bar ......................................................................................................................59
Create a new project (configure the SAFEMASTER PRO system)........................................60
EDIT CONFIGURATION (composition of the various units) ..................................................61
Change user parameters.......................................................................................................61
OBJECTS - OPERATOR - CONFIGURATION tool bars .......................................................61
Creating the diagram (Figure 16) ..............................................................................................62
Use of mouse right button.........................................................................................................63
ON BLOCK INPUT / OUTPUT...........................................................................................63
ON BLOCK OPERATORS ................................................................................................63
ON Input / Output TERMINALS.........................................................................................63
ON CONNECTION (WIRES).............................................................................................63
Print logic diagram ....................................................................................................................64
Example of a project..............................................................................................................65

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Project validation.......................................................................................................................65
Project report ...........................................................................................................................66
Connect to SAFEMASTER PRO...............................................................................................67
Sending the configuration to the SAFEMASTER PRO ..........................................................67
Download a configuration from a SAFEMASTER PRO .........................................................67
Configuration LOG ................................................................................................................68
System composition..............................................................................................................68
Disconnecting System...............................................................................................................68
Error codes from SAFEMASTER PRO Designer.......................................................................69
MONITOR (I/O status in Textual)..............................................................................................70
MONITOR (I/O status in real time - textual - graphic)................................................................71
Password protection..................................................................................................................72
Level 1 password..................................................................................................................72
Level 2 password..................................................................................................................72
Password Change.................................................................................................................72
TESTING the system................................................................................................................73
OBJECT FUNCTION BLOCKS....................................................................................................74
OUTPUT OBJECTS..................................................................................................................74
OSSD (safety outputs) ..........................................................................................................74
RELAY (safety output)...........................................................................................................75
STATUS (signal output) ........................................................................................................76
FIELDBUS PROBE...............................................................................................................76
INPUT OBJECTS......................................................................................................................77
E-STOP (emergency stop)....................................................................................................77
E-GATE (safety gate device).................................................................................................78
SINGLE E-GATE (Safety gate device) ..................................................................................79
LOCK FEEDBACK................................................................................................................80
ENABLE (enable key) ...........................................................................................................81
ESPE (optoelectronic safety light curtain / laser scanner) .....................................................82
FOOTSWITCH (safety pedal)................................................................................................83
MOD-SEL (safety selector)....................................................................................................84
PHOTOCELL (safety photocell) ............................................................................................85
TWO-HAND (bimanual control).............................................................................................86
SENSOR...............................................................................................................................87
S-MAT (safety mat)...............................................................................................................88
SWITCH................................................................................................................................89
ENABLING GRIP SWITCH ...................................................................................................90
TESTABLE SAFETY DEVICE...............................................................................................92
SOLID STATE DEVICE.........................................................................................................93
FIELDBUS INPUT.................................................................................................................94
LLO, LL1...............................................................................................................................95
NETWORK IN.......................................................................................................................95
SPEED CONTROL TYPE FUNCTION BLOCKS.......................................................................96
SPEED CONTROL................................................................................................................96
WINDOW SPEED CONTROL...............................................................................................99
STAND STILL .....................................................................................................................101
STAND STILL AND SPEED CONTROL..............................................................................103
TEXT BLOCKS.......................................................................................................................105
COMMENTS.......................................................................................................................105
TITLE..................................................................................................................................105
OPERATOR FUNCTION BLOCKS ............................................................................................106
LOGICAL OPERATORS.........................................................................................................106
AND....................................................................................................................................106
NAND..................................................................................................................................106
NOT....................................................................................................................................106
OR ......................................................................................................................................107

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NOR....................................................................................................................................107
XOR....................................................................................................................................107
XNOR .................................................................................................................................108
LOGICAL MACRO ..............................................................................................................108
MULTIPLEXER...................................................................................................................109
MEMORY OPERATORS.........................................................................................................110
D FLIP FLOP (max number = 16)........................................................................................110
SR FLIP FLOP....................................................................................................................110
T FLIP FLOP.......................................................................................................................110
USER RESTART MANUAL (max number = 16 USER RESTART at all) .............................111
USER RESTART MONITORED (max number = 16 USER RESTART at all) ......................111
MACRO RESTART MANUAL (max number = 16 USER RESTART at all)..........................111
MACRO RESTART MONITORED (max number = 16 USER RESTART at all)...................112
GUARD LOCK OPERATORS.................................................................................................112
GUARD LOCK.................................................................................................................112
COUNTER OPERATORS.......................................................................................................114
COUNTER (max number = 16)........................................................................................114
TIMER OPERATORS (max number = 16)...............................................................................114
CLOCKING.........................................................................................................................114
MONOSTABLE...................................................................................................................115
MONOSTABLE_B...............................................................................................................116
PASSING MAKE CONTACT...............................................................................................117
DELAY................................................................................................................................117
DELAY LINE .......................................................................................................................118
MUTING OPERATORS (max number = 4)..............................................................................120
"Concurrent" MUTING.........................................................................................................120
MUTING “L” ........................................................................................................................121
"Sequential" MUTING..........................................................................................................122
MUTING “T” ........................................................................................................................123
MUTING OVERRIDE (max number = 4) .............................................................................123
Miscellany (special function Blocks)........................................................................................125
Serial output........................................................................................................................125
Network...............................................................................................................................126
RESET UG6911..................................................................................................................129
INTERPAGE IN / OUT ........................................................................................................129
RESET UG6911..................................................................................................................129
SPECIAL APPLICATIONS......................................................................................................130
Combination of Two Hand with other safety functions.........................................................131
SIMULATOR ..............................................................................................................................132
Schematic Simulation..........................................................................................................132
Graphic Simulation..............................................................................................................133
ACCESSORIES AND SPARE PARTS.......................................................................................137
Liability......................................................................................................................................138
Declaration of conformity.........................................................................................................139

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INTRODUCTION
Contents of this handbook
This handbook describes how to use the SAFEMASTER PRO programmable safety integrated
controller and its expansion units;
It includes:
• a description of the system
• method of installation
• connections
• signals
• troubleshooting
• use of the configuration software
Important safety instructions
This safety alert symbol indicates a potential personal safety hazard. Failure to comply with
instructions bearing this symbol could pose a very serious risk to personnel.

This symbol indicates an important instruction.
SAFEMASTER PRO is built to the following safety levels: SIL 3, SILCL 3, PL e, Cat. 4, Type
4 in accordance with the applicable standards.
However, the definitive SIL and PL of the application will depend on the number of safety
components, their parameters and the connections that are made, as per the risk analysis.
Read the "Applicable Standards" section carefully.
Perform an in-depth risk analysis to determine the appropriate safety level for your specific
application, on the basis of all the applicable standards.
Programming/configuration of the Mosaic is the sole responsibility of the installer or user.
The device must be programmed/configured in accordance with the application-specific risk
analysis and all the applicable standards.
Always test the complete system whenever new safety components are added (see the
"TESTING the system" section).
Reference should be made to the handbooks and the relative product and/or application
standards to ensure correct use of devices connected to the Mosaic within the specific
application.
The ambient temperature in the place where the system is installed must be compatible with
the operating temperature parameters stated on the product label and in the specifications.
For all matters concerning safety, if necessary, contact your country's competent safety
authorities or the competent trade association.

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Abbreviations and symbols
OSSD = Output Signal Switching Device: solid state safety output
MTTFd= Mean Time to Dangerous Failure
PL = Performance Level
PFHd= Probability of a dangerous failure per Hour
SIL = Safety Integrity Level
SILCL = Safety Integrity Level Claim Limit
Applicable standards
SAFEMASTER PRO complies with the following European Directives:
• 2006/42/EC "Machinery Directive"
• 2004/108/EC "Electromagnetic Compatibility Directive"
• 2006/95/EC "Low Voltage Directive"
and is built to the following standards:
DIN EN 61131-2
Programmable controllers, part 2:
Equipment requirements and tests
DIN EN ISO 13849-1
Safety of machinery:
Safety related parts of control systems. General principles for design
DIN EN 61496-1
Safety of machinery: Electro-sensitive protective equipment. Part 1: General
requirements and tests.
DIN EN 61508-1
Functional safety of electrical/electronic/programmable electronic safety-
related systems: General requirements.
DIN EN 61508-2
Functional safety of electrical/electronic/programmable electronic safety-
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
DIN EN 61508-3
Functional safety of electrical/electronic/programmable electronic safety-
related systems: Software requirements.
DIN EN 61784-3
Digital data communication for measurement and control: Functional safety
fieldbuses.
DIN EN 62061
Safety of machinery. Functional safety of safety-related electrical, electronic
and programmable electronic control systems
Table 1

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OVERVIEW
SAFEMASTER PRO is a configurable safety system. It consists of a control unit
UG6911.10, which can be configured using the SAFEMASTER PRO DESIGNER graphic
interface, and a number of expansion modules connected to the control unit UG6911.10
via the proprietary IN-RAIL-BUS.
The control unit UG6911.10 can also be used as a stand-alone device. It has 8 safety
inputs and 2 independent programmable dual channel outputs.

The following expansions are available: input/output module (UG6916.10), input modules
(UG6913.08, UG6913.12 and UG6913.16), output modules OSSD (UG6912.02 and
UG6912.04) with dual channel semiconductor outputs, output modules relays with guided
contact safety relays (UG6914.04/000, UG6914.04/008, UG6912.14 und UG6912.28), and
several speed monitoring modules (UG6917/xx2).

The BusExtender module UG6918 allows a decentralized system with module connection at
great distance.

For diagnostic over the main fieldbus, following fieldbus modules are available:
UG6951 (CanOpen), UG6952 (PROFIBUS), UG6954 (PROFINET), UG6955 (Ethernet IP),
UG6956 (EtherCAT) and UG6957 (Universal Serial BUs).
For more detailed information, consult the fieldbus manual on the SAFEMASTER PRO Designer
CD-ROM
SAFEMASTER PRO is capable of monitoring the following safety sensors and commands:
Optoelectronic sensors (safety light curtains, scanners, safety photocells), mechanical
switches, safety mats, emergency stops, two-hand controls,all managed by a single
flexible and expandable device.
The system must consist of just one control unit UG6911.10 and a number of electronic
expansions that can range from 0 to a maximum of 14, not more than 4 of which of the
same type. There is no limit to the number of relay units that can be installed.
With 14 expansions, the system can have up to 128 inputs, 16 dual channel safety outputs
and 16 Status outputs. The CONTROL UNIT and its SLAVE units communicate via the 5-
pole IN-RAIL-BUS (proprietary bus), physically arranged on the rear panel of each unit.
Furthermore 8 inputs and 16 outputs probe controllable (by Fieldbus) are available.
The SAFEMASTER PRO DESIGNER software is capable of creating complex logics,
using logical operators and safety functions such as muting, timer, counters, etc.
All this is performed through an easy and intuitive graphic interface.
The configuration performed on the PC is sent to the control unit UG6911.10 via USB
connection; the file resides in the control unit UG6911.10 and can also be saved on the
proprietary OA6911 memory chip (accessory). The configuration can therefore quickly be
copied to another control unit UG6911.10 unit.

The SAFEMASTER PRO system is certified to the maximum safety level envisaged by the
applicable industrial safety standards (SIL 3, SILCL 3, PL e, Cat. 4).

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Control unit and I/O expansion modules
• The control unit UG6911.10 and the I/O Expansion module UG6916.10 have 8 safety inputs, 2
independent programmable dual channel safety outputs (OSSD), 2 status outputs and 4 test
outputs to monitor the presence of short-circuits on the inputs.
• The input modules UG6913.08, UG6913.12 and UG6913.16 have respectively 8, 12 or 16
inputs. The modules UG6913.08 and UG6913.16 has 4 test outputs to monitor the presence of
short-circuits on the inputs. The module UG6913.12 has 8 test outputs and can control up to 4-
wire safety maps.
• The output modules UG6912.02 and UG6912.04 has respectively 2 or 4 independent
programmable dual channel safety outputs (OSSD) and 2 or 4 status outputs.
• The relays output modules UG6912.14 and UG6912.28 provide the system with 2 and 4 N.O.
guided contact safety relay outputs, respectively, with the related external relay feedback (N.C.
contact).
They are not connected over the proprietary IN-RAIL-BUS but directly to the OSSD outputs
from I/O modules with OSSD output.
• The relays output modules UG6914.04/000 and UG6914.04/008 are safety units provided with 4
independent safety relay outputs and the corresponding 4 inputs for the external feedback
contacts (EDM).
There are two possible output settings (configured using the SAFEMASTZER PRO Designer
configuration software).
• The speed monitoring modules UG6917 can be used to control the following (up to PLe):
-Two pairs of connection contacts (2 N.O. contacts per output with 2 corresponding feedback
inputs).
-Four independent single connection contacts (1 N.O. contact per output with 1
corresponding feedback input).
Only the UG6914.04/008 module has 8 programmable status outputs.
Speed monitoring modules UG6917
• The speed monitoring modules UG6917 can be used to control the following (up to PLe):
-Zero speed, Max. speed, Speed range;
-Direction of movement, rotation/translation;
Up to 4 speed thresholds can be set for each logic output (axis).
Each unit incorporates two logic outputs that can be configured using the SAFEMASTZER
PRO Designer configuration software and is thus capable of controlling up to two independent
axes.
Fieldbus modules
• The fieldbus modules UG6951, UG6952, UG6954, UG6955, UG6956 and UG6957 permit the
connection to the most commonly used industrial fieldbus systems for diagnostics and data
transmission.
UG6957 permits connection to devices with a USB port.

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BusExtender module UG6918
• UG6918 is an expansion module which allows the connection of the control unit UG6910.10
with other slave modules placed at great distances <50m ).
Through the use of a shielded cable (with RS485 compatible double twister pair shielded
cable) two BusExtender modules UG6918 placed at the desired distance can be linked
together.
Each BusExtender module UG6918 has two independent connection channels; the connection
of two BusExtender modules UG6918 can be performed by wiring a channel of your choice.
The figure beside allows you to view an example of connection.
The system response time does not change with the use of BusExtender modules UG6918.

The system response time does not change with the use of module UG6918.
Figure 1

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PRODUCT COMPOSITION
The control unit UG6911.10 is supplied with:
• CD-ROM containing the free SAFEMASTER PRO DESIGNER Software, this handbook in
three languages as PDF file format.
• Multilingual installation sheet.

The rear panel IN-RAIL-BUS and the memory chip OA6911 can be ordered separately as
accessories.
The expansion units are supplied with:
• Multilingual Installation sheet.

To install an expansion unit (except relay units) an IN-RAIL-BUS is necessary to connect them to the
control unit UG6911.10. This bus (length 250 mm) can be ordered as accessory.
INSTALLATION
Mechanical fastening
Fix the SAFEMASTER PRO system units to a 35mm DIN rail as follows:
1. Fix the IN-RAIL-BUS to the DIN 35mm (EN 5022) rail.
2. Fasten the units to the rail, arranging the contacts on the base of the IN-RAIL-BUS. Press
the unit gently until you feel it snap into place.
3. To remove a unit, use a screwdriver to pull down the locking latch on the back of the unit;
then lift the unit upwards and pull.
Figure 2

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Electrical connections
USB input
The SAFEMASTER PRO control unit UG6911.10 includes a USB 2.0 connector for connection to a
Personal Computer where the SAFEMASTER PRO DESIGNER configuration software resides.
A USB cable is available as an accessory (OA6920).
Figure 3 - USB 2.0 front panel connector

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SAFEMASTER PRO Memory chip OA6911 A memory chip OA6911 (optional) can be
installed in the SAFEMASTER PRO control unit
UG6911.10 and used to save the software
configuration parameters.
The memory chip OA6911 is written each time a
new project is sent from the PC to the control unit
UG6911.10.

Always switch the control unit
UG6911.10 off before insert or
remove the memory chip OA6911.
Insert the card in the slot in the rear panel of
the control unit UG6911.10 (as shown in figure
2).
MULTIPLE LOAD function
To perform the configuration of several control
units UG6911.10 units without using a PC and
the USB connector, you can save the desired
configuration on a single memory chip OA6911
and then use it to download data on the control
units UG6911.10 to be configured.
If the file contained in the memory chip OA6911 is not identical to the one contained in control
unit UG6911.10, an overwrite operation that will permanently delete the configuration data
contained in the control unit will be performed.
WARNING: ALL DATA PREVIOUSLY CONTAINED IN THE CONTROL UNIT UG6911.10
WILL BE LOST.
RESTORE function
If the control unit UG6911.10 unit is damaged, you can replace it with a new one; having already
saved all the configurations on the memory chip OA6911, all you need to do is insert the memory
chip OA6911 in the new control unit UG6911.10 and switch on the SAFEMASTER PRO system,
that will immediately load the backup configuration. In this way, the work interruptions will be
minimized.

The LOAD and RESTORE functions can be disabled via software (see "Create a new project
(configure the SAFEMASTER PRO system)".

In order to be used, the expansion units must be addressed at the time of installation (see
the NODE SEL section).
Each time the memory chip OA6911 is used, carefully check that the chosen configuration is
the one that was planned for that particular system. Try again a fully functional test of the
system composed of SAFEMASTER PRO plus all devices connected to it (see the TESTING
the system section).
Figure 4- OA6911
Memory card
OA6911

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Connection terminals
The SAFEMASTER PRO system units are provided with
removable terminal blocks for the electrical connections.
Each unit can have 8, 16 or 24 terminals.
Each unit also has a rear panel plug-in connector (for
communication with the control unit and with the other expansion units).
The 1/2 OSSD safety relay units UG6912.14 and UG6912.28 are
connected via terminal blocks only.

Terminal tightening torque: 5÷7lb-in (0,6÷0,7Nm).
Install safety units in an enclosure with a protection class of at least IP54.
Connect and disconnect the module only when it is not powered
The supply voltage to the units must be 24VDC ±20% (PELV, in compliance with the
standard EN 60204-1 (Chapter 6.4)).
Do not use the SAFEMASTER PRO to supply external devices.
The same power supply connection (24VDC and 0VDC) must be used for all system
components.
Instructions concerning connection cables.

Wire size range: AWG 12÷30, (solid/stranded) (UL).

Use 60/75°C copper (Cu) conductor only.

Cables used for connections of longer than 50m must have a cross-section of at least 1mm2
(AWG16).

We recommend the use of separate power supplies for the safety unit and for other electrical
power equipment (electric motors, inverters, frequency converters) or other sources of
disturbance.
Connections of each single SAFEMASTER PRO system unit are listed in the table below:

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Connection terminals, control unit UG6911.10
TERMINAL
SIGNAL
TYPE
DESCRIPTION
OPERATION
1
24VDC
-
24VDC power supply
-
2
MASTER_ENABLE1
Input
Master Enable 1
"Type 2" according to EN 61131-2
3
MASTER_ENABLE2
Input
Master Enable 2
"Type 2" according to EN 61131-2
4
GND
-
0VDC power supply
-
5
OSSD1_A
Output
Static output 1
PNP active high
6
OSSD1_B
Output
PNP active high
7
RESTART_FBK1
Input
Feedback/Restart 1
"Type 2" according to EN 61131-2
8
OUT_STATUS1
Output
Programmable digital output
PNP active high
9
OSSD2_A
Output
Static output 2
PNP active high
10
OSSD2_B
Output
PNP active high
11
RESTART_FBK2
Input
Feedback/Restart 2
"Type 2" according to EN 61131-2
12
OUT_STATUS2
Output
Programmable digital output
PNP active high
13
OUT_TEST1
Output
Short circuit detection output
PNP active high
14
OUT_TEST2
Output
Short circuit detection output
PNP active high
15
OUT_TEST3
Output
Short circuit detection output
PNP active high
16
OUT_TEST4
Output
Short circuit detection output
PNP active high
17
INPUT1
Input
Digital input 1
"Type 2" according to EN 61131-2
18
INPUT2
Input
Digital input 2
"Type 2" according to EN 61131-2
19
INPUT3
Input
Digital input 3
"Type 2" according to EN 61131-2
20
INPUT4
Input
Digital input 4
"Type 2" according to EN 61131-2
21
INPUT5
Input
Digital input 5
"Type 2" according to EN 61131-2
22
INPUT6
Input
Digital input 6
"Type 2" according to EN 61131-2
23
INPUT7
Input
Digital input 7
"Type 2" according to EN 61131-2
24
INPUT8
Input
Digital input 8
"Type 2" according to EN 61131-2
Table 2
Connection terminals, Input/Output module UG6916.10
TERMINAL
SIGNAL
TYPE
DESCRIPTION
OPERATION
1
24VDC
-
24VDC power supply
-
2
NODE_SEL0
Input
Node selection
Input ("Type 2" according to EN 61131-2 )
3
NODE_SEL1
Input
Input ("Type 2" according to EN 61131-2 )
4
GND
-
0VDC power supply
-
5
OSSD1_A
Output
Static output 1
PNP active high
6
OSSD1_B
Output
PNP active high
7
RESTART_FBK1
Input
Feedback/Restart 1
Input ("Type 2" according to EN 61131-2 )
8
OUT_STATUS1
Output
Programmable digital output
PNP active high
9
OSSD2_A
Output
Static output 2
PNP active high
10
OSSD2_B
Output
PNP active high
11
RESTART_FBK2
Input
Feedback/Restart 2
Input ("Type 2" according to EN 61131-2 )
12
OUT_STATUS2
Output
Programmable digital output
PNP active high
13
OUT_TEST1
Output
Short circuit detection output
PNP active high
14
OUT_TEST2
Output
Short circuit detection output
PNP active high
15
OUT_TEST3
Output
Short circuit detection output
PNP active high
16
OUT_TEST4
Output
Short circuit detection output
PNP active high
17
INPUT1
Input
Digital input 1
Input ("Type 2" according to EN 61131-2 )
18
INPUT2
Input
Digital input 2
Input ("Type 2" according to EN 61131-2 )
19
INPUT3
Input
Digital input 3
Input ("Type 2" according to EN 61131-2 )
20
INPUT4
Input
Digital input 4
Input ("Type 2" according to EN 61131-2 )
21
INPUT5
Input
Digital input 5
Input ("Type 2" according to EN 61131-2 )
22
INPUT6
Input
Digital input 6
Input ("Type 2" according to EN 61131-2 )
23
INPUT7
Input
Digital input 7
Input ("Type 2" according to EN 61131-2 )
24
INPUT8
Input
Digital input 8
Input ("Type 2" according to EN 61131-2 )
Table 3

Configurable safety system SAFEMASTER PRO
0265525 09.05.2017 LA822P 15/139
English
Connection terminals, input module UG6913.16 with 16 inputs
TERMINAL
SIGNAL
TYPE
DESCRIPTION
OPERATION
1
24VDC
-
24VDC power supply
-
2
NODE_SEL0
Input
Node selection
Input ("Type 2" according to EN 61131-2 )
3
NODE_SEL1
Input
Input ("Type 2" according to EN 61131-2 )
4
GND
-
0VDC power supply
-
5
INPUT1
Input
Digital input 1
Input
(
"Type 2"
according to EN 61131-2 )
6
INPUT2
Input
Digital input 2
Input
(
"Type 2"
according to EN 61131-2 )
7
INPUT3
Input
Digital input 3
Input ("Type 2" according to EN 61131-2 )
8
INPUT4
Input
Digital input 4
Input
("Type 2" according to EN 61131-2 )
9
OUT_TEST1
Output
Short circuit detection output
PNP active high
10
OUT_TEST2
Output
Short circuit detection output
PNP active high
11
OUT_TEST3
Output
Short circuit detection output
PNP active high
12
OUT_TEST4
Output
Short circuit detection output
PNP active high
13
INPUT5
Input
Digital input 5
Input
(
"Type 2"
according to EN 61131-2 )
14
INPUT6
Input
Digital input 6
Input ("Type 2" according to EN 61131-2 )
15
INPUT7
Input
Digital input 7
Input ("Type 2" according to EN 61131-2 )
16
INPUT8
Input
Digital input 8
Input
("Type 2"according to EN 61131-2 )
17
INPUT9
Input
Digital input 9
Input
(
"Type 2"
according to EN 61131-2 )
18
INPUT10
Input
Digital input 10
Input
(
"Type 2"
according to EN 61131-2 )
19
INPUT11
Input
Digital input 11
Input ("Type 2" according to EN 61131-2 )
20
INPUT12
Input
Digital input 12
Input
("Type 2" according to EN 61131-2 )
21
INPUT13
Input
Digital input 13
Input
(
"Type 2"
according to EN 61131-2 )
22
INPUT14
Input
Digital input 14
Input
(
"Type 2"
according to EN 61131-2 )
23
INPUT15
Input
Digital input 15
Input ("Type 2" according to EN 61131-2 )
24
INPUT16
Input
Digital input 16
Input ("Type 2" according to EN 61131-2 )
Table 4

Configurable safety system SAFEMASTER PRO
16/139 0265525 09.05.2017 LA822P
English
Connection terminals, input module UG6913.12 with 12 inputs
TERMINAL
SIGNAL
TYPE
DESCRIPTION
OPERATION
1
24VDC
-
24VDC power supply
-
2
NODE_SEL0
Input
Node selection
Input ("Type 2" according to EN 61131-2 )
3
NODE_SEL1
Input
Input ("Type 2" according to EN 61131-2 )
4
GND
-
0VDC power supply
-
5
INPUT1
Input
Digital input 1
Input
(
"Type 2"
according to EN 61131-2 )
6
INPUT2
Input
Digital input 2
Input
(
"Type 2"
according to EN 61131-2 )
7
INPUT3
Input
Digital input 3
Input ("Type 2" according to EN 61131-2 )
8
INPUT4
Input
Digital input 4
Input
("Type 2" according to EN 61131-2 )
9
OUT_TEST1
Output
Short circuit detection output
PNP active high
10
OUT_TEST2
Output
Short circuit detection output
PNP active high
11
OUT_TEST3
Output
Short circuit detection output
PNP active high
12
OUT_TEST4
Output
Short circuit detection output
PNP active high
13
INPUT5
Input
Digital input 5
Input
(
"Type 2"
according to EN 61131-2 )
14
INPUT6
Input
Digital input 6
Input ("Type 2" according to EN 61131-2 )
15
INPUT7
Input
Digital input 7
Input ("Type 2" according to EN 61131-2 )
16
INPUT8
Input
Digital input 8
Input
("Type 2"according to EN 61131-2 )
17
OUT_TEST5
Output
Short circuit detection output
PNP active high
18
OUT_TEST6
Output
Short circuit detection output
PNP active high
19
OUT_TEST7
Output
Short circuit detection output
PNP active high
20
OUT_TEST8
Output
Short circuit detection output
PNP active high
21
INPUT9
Input
Digital input 13
Input
(
"Type 2"
according to EN 61131-2 )
22
INPUT10
Input
Digital input 14
Input
(
"Type 2"
according to EN 61131-2 )
23
INPUT11
Input
Digital input 15
Input ("Type 2" according to EN 61131-2 )
24
INPUT12
Input
Digital input 16
Input ("Type 2" according to EN 61131-2 )
Table 5
Connection terminals, input module UG6913.08 with 8 inputs
TERMINAL
SIGNAL
TYPE
DESCRIPTION
OPERATION
1
24VDC
-
24VDC power supply
-
2
NODE_SEL0
Input
Node selection
Input
(
"Type 2"
according to EN 61131-2 )
3
NODE_SEL1
Input
Input
(
"Type 2"
according to EN 61131-2 )
4
GND
-
0VDC power supply
-
5
INPUT1
Input
Digital input 1
Input ("Type 2" according to EN 61131-2 )
6
INPUT2
Input
Digital input 2
Input
(
"Type 2"
according to EN 61131-2 )
7
INPUT3
Input
Digital input 3
Input
(
"Type 2"
according to EN 61131-2 )
8
INPUT4
Input
Digital input 4
Input ("Type 2" according to EN 61131-2 )
9
OUT_TEST1
Output
Short circuit detection output
PNP active high
10
OUT_TEST2
Output
Short circuit detection output
PNP active high
11
OUT_TEST3
Output
Short circuit detection output
PNP active high
12
OUT_TEST4
Output
Short circuit detection output
PNP active high
13
INPUT5
Input
Digital input 5
Input
("Type 2" according to EN 61131-2 )
14
INPUT6
Input
Digital input 6
Input
(
"Type 2"
according to EN 61131-2 )
15
INPUT7
Input
Digital input 7
Input
(
"Type 2"
according to EN 61131-2 )
16
INPUT8
Input
Digital input 8
Input ("Type 2" according to EN 61131-2 )
Table 6

Configurable safety system SAFEMASTER PRO
0265525 09.05.2017 LA822P 17/139
English
Connection terminals, output module OSSD UG6912.04 with 4 OSSD
TERMINAL
SIGNAL
TYPE
DESCRIPTION
OPERATION
1
24VDC
-
24VDC power supply
-
2
NODE_SEL0
Input
Node selection
Input ("Type 2" according to EN 61131-2 )
3
NODE_SEL1
Input
Input ("Type 2" according to EN 61131-2 )
4
GND
-
0VDC power supply
-
5
OSSD1_A
Output
Static output 1
PNP active high
6
OSSD1_B
Output
PNP active high
7
RESTART_FBK1
Input
Feedback/Restart 1
Input ("Type 2" according to EN 61131-2 )
8
OUT_STATUS1
Output
Programmable digital output
PNP active high
9
OSSD2_A
Output
Static output 2
PNP active high
10
OSSD2_B
Output
PNP active high
11
RESTART_FBK2
Input
Feedback/Restart 2
Input ("Type 2" according to EN 61131-2 )
12
OUT_STATUS2
Output
Programmable digital output
PNP active high
13
24VDC
-
24VDC power supply
OSSD1/2 power supply
14
24VDC
-
24VDC power supply
OSSD3/4 power supply
15
GND
-
0VDC power supply
-
16
GND
-
0VDC power supply
-
17
OSSD4_A
Output
Static output 4
PNP active high
18
OSSD4_B
Output
PNP active high
19
RESTART_FBK4
Input
Feedback/Restart 4
Input ("Type 2" according to EN 61131-2 )
20
OUT_STATUS4
Output
Programmable digital output
PNP active high
21
OSSD3_A
Output
Static output 3
PNP active high
22
OSSD3_B
Output
PNP active high
23
RESTART_FBK3
Input
Feedback/Restart 3
Input ("Type 2" according to EN 61131-2 )
24
OUT_STATUS3
Output
Programmable digital output
PNP active high
Table 7
Connection terminals, output module OSSD UG6912.02 with 2 OSSD
TERMINAL
SIGNAL
TYPE
DESCRIPTION
OPERATION
1
24VDC
-
24VDC power supply
-
2
NODE_SEL0
Input
Node selection
Input
(
"Type 2"
according to EN 61131-2 )
3
NODE_SEL1
Input
Input
(
"Type 2"
according to EN 61131-2 )
4
GND
-
0VDC power supply
-
5
OSSD1_A
Output
Static output 1
PNP active high
6
OSSD1_B
Output
PNP active high
7
RESTART_FBK1
Input
Feedback/Restart 1
Input
(
"Type 2"
according to EN 61131-2 )
8
OUT_STATUS1
Output
Programmable digital output
PNP active high
9
OSSD2_A
Output
Static output 2
PNP active high
10
OSSD2_B
Output
PNP active high
11
RESTART_FBK2
Input
Feedback/Restart 2
Input
(
"Type 2"
according to EN 61131-2 )
12
OUT_STATUS2
Output
Programmable digital output
PNP active high
13
24VDC
-
24VDC power supply
OSSD1/2 power supply
15
GND
-
0VDC power supply
-
Table 8

Configurable safety system SAFEMASTER PRO
18/139 0265525 09.05.2017 LA822P
English
Connection terminals, output module relay UG6912.28 with 2 OSSD
TERMINAL
SIGNAL
TYPE
DESCRIPTION
OPERATION
1 FBK_A1_A2_1 Input
Feedback common for ZONE 1 and
ZONE 2
-
4
GND
-
0VDC power supply
-
5
OSSD1_A
Input
Control ZONE 1 PNP active high
6
OSSD1_B
Input
7
FBK_A1_2
Output
Feedback ZONE 1
N.C.
9
A_NC1
Output
NC contact ZONE 1
10
B_NC1
Output
13
A_NO11
Output
NO1 contact ZONE 1
14
B_NO11
Output
15
A_NO12
Output
NO2 contact ZONE 1
16
B_NO12
Output
11
A_NC2
Output
NC contact ZONE 2
12
B_NC2
Output
17
OSSD2_A
Input
Control ZONE 2 PNP active high
18
OSSD2_B
Input
19
FBK_A2_2
Output
Feedback ZONE 2
N.C.
21
A_NO21
Output
NO1 contact ZONE 2
22
B_NO21
Output
23
A_NO22
Output
NO2 contact ZONE 2
24
B_NO22
Output
Table 9
Connection terminals, output module relay UG6912.14 with 1 OSSD
TERMINAL
SIGNAL
TYPE
DESCRIPTION
OPERATION
1
FBK_A1_1
Input
Feedback ZONE 1
-
4
GND
-
0VDC power supply
-
5
OSSD1_A
Input
Control ZONE 1 PNP active high
6
OSSD1_B
Input
7
FBK_A1_2
Output
Feedback ZONE 1
N.C.
9
A_NC1
Output
NC contact ZONE 1
10
B_NC1
Output
13
A_NO11
Output
NO1 contact ZONE 1
14
B_NO11
Output
15
A_NO12
Output
NO2 contact ZONE 1
16
B_NO12
Output
Table 10