DOM Sigma Plus User manual

EDV
-
Nr. 29806
1
/ 0 / gb / 08.09 Rev. D
Assembly Instructions
Key system
Sigma Plus
(Profile 145)

Notes

Sigma Plus Contents
1
Contents
PROD CT DESCRIPTION......................................................................................... 3
YO R SAFETY .......................................................................................................... 4
Important Notes........................................................................................................ 4
SCOPE OF DELIVERY .............................................................................................. 5
PREPARATION.......................................................................................................... 6
Tools ........................................................................................................................ 6
Service box .............................................................................................................. 7
ASSEMBLY................................................................................................................ 8
Preparation of assembly superstructure...................................................................
Filling of cylinder body............................................................................................ 13
Filling of cylinder core............................................................................................. 21
Insertion of the cylinder core into cylinder body ..................................................... 24
Type 333 ................................................................................................................ 25
Type 333H.............................................................................................................. 27
Type 333T .............................................................................................................. 2
Type 333K.............................................................................................................. 31
Type 333KL............................................................................................................ 34
Type 382 ................................................................................................................ 37
Type 555 ................................................................................................................ 3
Type 777 ................................................................................................................ 41
MAINTENANCE ....................................................................................................... 43
STORAGE/MAINTENANCE..................................................................................... 43
DISPOSAL ............................................................................................................... 43
TECHNICAL DATA SIGMA PL S........................................................................... 44

Contents
2
WARRANTY............................................................................................................. 46
WORKSHEET .......................................................................................................... 47

Sigma Plus Product Description
3
Product Description
The Sigma Plus system offers a high degree of flexibility, as many different locking
combinations can be obtained with the 6 sprung locking element pairs.
You can use one key to open everything – from front door to briefcase, from garage
door to window handles. You can also subsequently obtain additional cylinders for
your new Sigma Plus system, which you can open with your Sigma Plus key.
If required, we can also offer the Sigma Plus system in a modular design, to provide
an additional increase in the break-off values and length flexibility.
DOM Sigma Plus is perfectly suited for the use in (general) master key systems or
central lock (master key) systems.

Your Safety/Important Notes
4
Your Safety
Always comply with the instructions and security statements!
In this assembly instructions, several sections are marked by graphical symbols.
Please memorise the graphical symbols and their meanings:
Caution! This symbol marks a danger note and/or refers to an action that
may cause damage to the mechanical cylinder or other objects.
Note! This symbol refers to useful information on assembly or operation.
Important Notes
Caution! Keep the mechanical cylinder and its components away from
small children. They might swallow small parts.
Caution! Material damage caused through incorrect storage. If you store
mechanical cylinders for a longer period of time before assembly, store
all components dry and dust-free in the original packaging.
Caution! Damage caused through inexpert assembly. Please read these
instructions completely and carefully before assembly. Follow the instruc-
tions step by step. The manufacturer accepts no liability for damage re-
sulting from an inexpert assembly.
Caution! Defects caused by untrained personnel! Only extensively
trained personnel are allowed to assemble DOM cylinders. The manufac-
turer disclaims liability for any defects caused by untrained personnel.

Sigma Plus Scope of delivery
5
Scope of delivery
For each Sigma Plus contract you will receive the following documents:
1. Service card / Identification card
2. Client worksheet
3. Encoded worksheet
4. Table of assembly superstructure of the cylinder
5. Supplementary sheet for high-level keys
To fabricate spare cylinder and spare keys please use the coded worksheet, tables
of assembly superstructure of the cylinder and supplementary sheet for high-level
keys.
The principal of the locking system will receive service card and client’s worksheet.
Note! The principal of the locking system shall assure safe storage of the
service card at a place where only authorized persons have access to.

Preparation/ Tools
6
Preparation
To ensure professional assembly you will need the assembly superstructure; the
proper core and body pins and the proper tools.
Caution! Damage caused through inexpert assembly. Please read these
instructions completely and carefully before assembly. Follow the instruc-
tions step by step. The manufacturer accepts no liability for damage re-
sulting from an inexpert assembly.
Caution! Defects caused by untrained personnel! Only extensively
trained personnel are allowed to assemble DOM cylinders. The manufac-
turer disclaims liability for any defects caused by untrained personnel.
Tools
Caution! Defects caused by applying improper tools!
The tool DOM Sicherheitstechnik provides for cylinder assembly is tuned
to all requirements of professional assembly. The manufacturer disclaims
liability for any damages or defective assembly caused by the application
of other tools.
You need the following tools:
123
45
7
8
6
Fig. 1: Tools
1: assembly clam (40026 )
2: loading knife (261674)
3: follower (26600 )
4: assembly clam for type 382
(405634)
5: pliers for cam type KL (265776)
6: Assembly bushing (266674)
7: pliers for extension piece (26166 )
8: pliers for cam (26362 )

Sigma Plus Preparation/ Service box
7
Service box
DOM Sicherheitstechnik has compiled an service box for system Sigma Plus that
contains all necessary sorts of pins (body pins, core pins) as well as masterkey wa-
fers. You may order this service box directly via DOM Sicherheitstechnik. Thus you
are always well equipped with all tools and necessary pins.
Note! This service box also exists for other systems, e.g. for ix 6 KG,
Diamant, etc..
Core pins
N
N
N
N
No. 0
No. 1
No. 2
No. 3
4,85 mm
5,25 mm
5,65 mm
6,05 mm
509254 112
509255 112
509256 112
509257 112
AB
AB
AB
AB
No. 4
No. 5
No. 6
No. 7
6,45 mm
6,85 mm
7,25 mm
7,65 mm
509259 112
509260 112
509261 112
509262 112
Cam
End piece
Cam
Cam
Coupling
Coupling
half
half
standard
double entry
standard
double entry
new design
218426 008
204217
218228 008
235855 008
502154
235860
Body pins
N
N
FB
FB
No. 0, 1, 2, 3
No. 4, 5, 6, 7
No. 0, 1, 2, 3
No. 4, 5, 6, 7
5,5 mm
4,5 mm
5,5 mm
4,5 mm
509264 112
509265 112
509268 112
509269 112
H
H
H
H
No. 0, 1
No. 2, 3
No. 4, 5
No. 6, 7
5,6 mm
4,6 mm
3,6 mm
3,1 mm
509271
509272
509273
509274
Masterkey
Masterkey
Masterkey
Profile pin
Spring
Spring
Security ring
wafers
wafers
wafers
RD 2,7 x 14
V2A
0,8 mm
1,6 mm
2,4 mm
V2A
382, 393
1,0 mm
509250
509251
509252
509276
333, 555, 777
243515
202335F
242172
The box contains single compartments where you can sort in pins. The following fig-
ure shows how the wrapped pins are sorted in the service box ex works.
Note! A list of contents is part of the service box. You may make use of
the sequence of pins according to the list of contents to avoid confusion.
Note! The assembly tools may be delivered together with the service box
on your explicit order.

Assembly
8
Assembly
Please follow the stated order and pay attention to the notes and figures.
Caution! For assembly please use only the special tool that is described
in the assembly steps. Manufacturer disclaims liability for any defects
caused by application of inappropriate tools.
Note! Please use a soft pad for assembly, such as a foam rubber. Thus
you ensure that no pins drop out of the cylinder core when placing the
core into the body.
Note! All material numbers for common spare parts are specified to-
gether with the respective step of assembly.
At first all common steps of assembly that apply for all types of cylinders will be de-
scribed in the assembly instructions. So at first basic handling of the assembly su-
perstructure, body filling, core filling and core fitting into body are specified. Subse-
quently each step of assembly will be described. These apply for the respective type
of cylinder only.