Donaldson Torit rvs-5 User manual

IOM-75045-01

TORIT VIBRA-SHAKE/US PATENT 4,704,144

Torit®Installation and

Operation Manuals

Torit Filter Cartridge System Dust Collectorsorit Filter Cartridge System Dust Collectors

orit Filter Cartridge System Dust Collectorsorit Filter Cartridge System Dust Collectors

orit Filter Cartridge System Dust Collectors

Models RVS-5, RVS-10, RVS-15Models RVS-5, RVS-10, RVS-15

Models RVS-5, RVS-10, RVS-15

With or Without HopperWith or Without Hopper

With or Without Hopper

Includes Installation, Operation, and Service InstructionsIncludes Installation, Operation, and Service Instructions

Includes Installation, Operation, and Service Instructions

This manual contains specific precautionary statements relative to worker

safety in appropriate sections. Read this manual thoroughly and comply as

directed. It is impossible to list all of the potential hazards of dust control

equipment. It is imperative that use of the equipment be discussed with a Torit

representative. Personnel involved with the equipment or systems should be

instructed to conduct themselves in a safe manner.

IMPORTANT

NOTENOTE

NOTE CAUTIONCAUTION

CAUTIONCAUTION

CAUTION

TORIT PRODUCTS is the leading designer and

manufacturer of dust collector systems for the

control of industrial air pollution. Its systems are

designed to help reduce occupational hazards,

lengthen machine life, reduce in-plant maintenance

requirements, and improve product quality.

Statements indicate precautions

necessary to avoid potential

equipment failure.

Statements indicate potential

safety hazards.

CAUTION

APPLICATION OF DUST CONTROL EQUIPMENT:

• Special care must be exercised in the use of

dust collection equipment when combustible

equipment, such as buffing lint paper, wood

dust, aluminum, and magnesium are present.

These materials may present a fire of

explosion hazard. A prudent user of Torit

equipment should consult and must comply

with all National and Local Fire Codes and/or

other appropriate codes when determining

the location and operation of dust collection

equipment.

• Under no conditions should anyone, including

the machine operator, be allowed to put

burning objects or lit cigarettes into the hood

or ducting of any dust control system.

• Avoid mixing combustible materials with dust

generated from grinding of ferrous metals

due to the potential fire hazard caused by

sparks being pulled into the dust collection

equipment.

• When collection equipment is used to collect

flammable or explosive dusts, the dust

collection equipment should be located

outside the building. Also, an installer of fire

extinguishing equipment, familiar with this

type of fire hazard and local fire codes,

should be consulted for recommendations

and installation of the proper fire

extinguishing equipment. Torit®equipment

does NOT contain fire extinguishing

equipment.

• Explosion relief vents are required on some

applications. Consult with an insurance

underwriter or a NFPA Manual to determine

proper vent sizing requirements.

Vents installed on dust collection equipment

within a building must relieve to the outside

of the building to minimize chances of a

secondary explosion. Consult the proper

authority to determine proper method of

venting the dust collection equipment. Torit

equipment does NOT contain explosion relief

vents, except on special order.

• To insure optimum collector performance,

always use Torit-Built®replacement

filters.

Figure 1 - Phantom View of RVS Dust Collector ... 4

Figure 2 - Operational Schematics ......................... 5

Figure 3 - Hopper and Separator Model

Installation ........................................... 7

Figure 4 - Legs to Hopper Separator Installation ... 7

Figure 5 - Square to Round Adapter installation ... 8

Figure 6 - 55-Gallon Drum Cover Pack

Installation ........................................... 9

Figure 7 - Inlet Collar Installation ......................... 9

Figure 8 - 5-Gallon Pail Pack Installation ............. 10

Figure 9 - 40-Liter Pail Pack Installation .............. 10

Figure 10 - Silencer Installation .............................. 11

Figure 11 - HEPA Filter Installation ....................... 12

Figure 12 - Outriggers Installation ......................... 13

Figure 13 - Ambient and Delta Pressure Switch

Installation .......................................... 14

Figure 14 - Magnehelic Gage Installation ............... 15

Figure 15 - 5-Gallon Pail Pack Insert...................... 15

Figure 16 - Electrical Wiring Diagram .................... 16

Figure 17 - Filter Replacement ............................... 19

Figure 18 - Transformer Voltage Table .................. 26

Figure 19 - Control Box Assembly ......................... 27

Figure 20 - Control Box Assembly ......................... 28

Figure 21 - Wiring ................................................. 29

Figure 22 - Shaker Assembly .................................. 29

Notes and Cautions ..................................... 2

Data Sheet ................................................... 3

1.0 Introduction................................................. 5

1.1 Operational Explanation .............................. 5

1.1.1 Normal Operation ....................................... 5

1.1.2 Filter Cleaning ............................................ 5-6

2.0 Installation................................................... 6

2.1 Inspection .................................................... 6

2.2 Pre-Installation ............................................ 6

2.3 Location ...................................................... 6

2.4 Assembly of Hopper and Separator .............. 8

2.5 Assembly of Hopper and Separator

Attachments................................................. 8

2.5.1 Square to Round Inlet Adapter..................... 8

2.5.2 55-Gallon Drum Cover Pack ........................ 8

2.6 Assembly of Cabinet Attachments ................ 8

2.6.1 Inlet Collar .................................................. 8

2.6.2 5-Gallon Pail Pack ...................................... 10

2.6.3 40-Liter Pail Pack ....................................... 10

2.6.4 Silencer ....................................................... 11

2.6.5 HEPA Filter ................................................ 11

2.6.6 Outrigger Package....................................... 13

2.6.7 Pressure Switch ........................................... 13

2.6.8 Magnehelic®* Gage Pack ............................ 14

2.6.9 5-Gallon Pail Insert ..................................... 14

2.7 Ductwork ................................................... 16

3.0 Electrical ..................................................... 17

4.0 Operation ................................................... 17

5.0 Routine Maintenance .................................. 17

5.1 Dust Drawer Models................................... 17

5.2 Hopper Models ........................................... 17

5.3 Filter Element ............................................. 18

6.0 Service ........................................................ 18

6.1 Filter Replacement .................................... 18-19

7.0 Troubleshooting Guide ............................. 20-25

Parts Ordering Information ....................... 3, 30

Warranty .................................................... 30

FiguresFigures

Figures

Table of ContentsTable of Contents

Table of Contents

Customer Name

Address

Shipping Date Installation Date

Model Number Serial Number

Filter Medium

Accessories

Other

Data SheetData Sheet

Data Sheet

*Magnehelic is a registered trademark of Dwyer Instruments, Inc.

Figure 1Figure 1

Figure 1

Phantom VPhantom V

Phantom View of Tiew of T

iew of Tiew of T

iew of Typical RVS Dust Collectorypical RVS Dust Collector

ypical RVS Dust Collectorypical RVS Dust Collector

ypical RVS Dust Collector

Clean Air Outlet

Filter Element

Dust Drawer

Dirty Air Inlet

(Multiple Locations)

Shaker Mechanism

Blower and Motor

Shaker Motor

60° Internal Hopper

Inlet Deflector

section of the cabinet, and exits through the top

clean air outlet.

1.1.2 Filter Cleaning

RVS collectors are intermittent duty. Cleaning

is done only after the fan is shut off and an

appropriate fan run-down time is completed.

Filter cartridge cleaning is accomplished by high

frequency vibration.

1.01.0

1.0 INTRODUCTIONINTRODUCTION

INTRODUCTIONINTRODUCTION

INTRODUCTION

The Torit RVS dust collectors provide high

efficiency, intermittent duty air cleaning by means

of an exclusive Torit filter cartridge. The filter

element is cleaned automatically each time the unit

is shut off unless an optional delta switch system is

included. With the optional delta pressure switch,

the filter is cleaned only after the airflow across

the filter reaches 3" pressure drop.

1.11.1

1.1 Operational ExplanationOperational Explanation

Operational ExplanationOperational Explanation

Operational Explanation

(See Figure 2)(See Figure 2)

(See Figure 2)

1.1.1 Normal Operation

Dust enters through the cabinet inlet and is

deflected downward by the inlet deflector. It then

passes through a tight mesh screen on the outside

of the filter. The screen, spaced 1-inch away from

the filter media, catches fibrous dust, while fine

particles pass through the screen and collect on the

outside surfaces of the pleated filter cartridge.

Clean air flows up through the center of the filter

cartridge into the blower, through the silencer

Figure 2Figure 2

Figure 2

Operational SchematicsOperational Schematics

Operational Schematics

Filter Diaphragm

"Closed"

Filter Element

NORMALOPERATIONNORMALOPERATION

NORMALOPERATION

Dirty Air

Inlet

Vibrator Motor "Off"

Blower "On"

Silencer Section

Clean Air

Outlet

Blower "Off"

Vibrator Motor "On"

Pleated Filter Media

Fine Mesh Screen

Filter Diaphragm

"Open"

Dust Pan

FILTER CLEANINGFILTER CLEANING

FILTER CLEANING

Optional delta switch systems will

follow the cleaning sequence only if

the filter restriction is greater than

the pressure switch set point of 3"

pressure drop (see Figure 13).

Power to collector controls must

remain on to operate cleaning

mechanism.

NOTENOTE

NOTE

NOTENOTE

NOTE

The weight of the dust collector and all auxiliary

equipment, including the optional hopper, must be

considered when planning for the foundation. See

individual Specification Control Drawing for dust

collector weight and anchor bolt location.

The anchor bolts must extend 1-3/4 inch above

the foundation. The collector should be located

with consideration for side removal emptying of

the hopper, 5 gallon pails and 55 gallon drum;

shortest run for location of ductwork; electrical

connections and maintenance. In the case of

hazardous dust, consult with an Industrial

Hygienist and/or your insurer for location of the

unit.

2.32.3

2.3 LocationLocation

LocationLocation

Location

Locate the RVS collector as near to the dust

source as possible, except in cases where the dust

is explosive or a fire hazard.

The control timer is automatically energized to

start the cleaning sequence 60 seconds after the

fan is shut off for the RVS. This pause allows the

fan to run down. Note that there is a delay built

into the timer. The main blower fan must run for

30 seconds with all doors and openings on the

collector closed to start timing sequence. The

vibrator motor starts and runs for a preset time of

30, 60 or 90 seconds, shaking dust from the filter

cartridge. A diaphragm at the bottom of the filter

cartridge opens after the fan is shut off, allowing

fine dust particles collected on the filter media to

escape. The dust falls down into the dust pan or

optional hopper for disposal as shown in Figure 2.

Optional re-entrainment louvers below the filter

prevent dust from being re-entrained on the filter

when the blower is started.

2.02.0

2.0 INSTALLATIONINSTALLATION

INSTALLATIONINSTALLATION

INSTALLATION

2.12.1

2.1 InspectionInspection

InspectionInspection

Inspection

The RVS collector is normally shipped by

common carrier and should be checked for any

damage that may have occurred en route. Any

damage should be noted and the carrier notified

immediately.

2.22.2

2.2 Pre-InstallationPre-Installation

Pre-InstallationPre-Installation

Pre-Installation

No special foundation other than a solid, level

surface is necessary unless your RVS collector has

been ordered with the optional hopper.

When moving the collector, do not

lay it on its side or back, as damage

to the fan housing and filter

element panel seal may result.

All hardware and fasteners on the

RVS dust collector require metric

wrenches and sockets.

The collectors have high centers of

gravity. Careful handling is

required to avoid overturning the

collector during movement.

CAUTIONCAUTION

CAUTION

A crane or fork truck is

recommended for the unloading,

assembly, and installation of the

RVS collector.

CAUTIONCAUTION

CAUTION

NOTENOTE

NOTE

NOTENOTE

NOTE

Figure 3Figure 3

Figure 3

Hopper and Separator Model InstallationHopper and Separator Model Installation

Hopper and Separator Model Installation

Figure 4Figure 4

Figure 4

Legs to Hopper Separator InstallationLegs to Hopper Separator Installation

Legs to Hopper Separator Installation

Sealant

Crossbraces

Sealant

Hopper

Crossbraces

Hopper or Separator

to Cabinet

M8 Bolt

Hopper Model

M8 Nut

Flat Washer

1/4" Dia

Sealant

Legs

Crossbraces

Legs may be bolted into

upper or lower holes for

height adjustment

Top Cover

Hopper

Legs

Cabinet

Flat Washer

Hopper Separator Model

Crossbracing to Legs

Hopper or Separator

to Legs

Separator

M10 Bolt

M10 Nut

Flat Washer

M10 Nut

M10 Bolt

Flat Washer

2.42.4

2.4 Assembly Hopper and SeparatorAssembly Hopper and Separator

Assembly Hopper and SeparatorAssembly Hopper and Separator

Assembly Hopper and Separator

1. Assemble leg crossbraces to the hopper or

separator, as shown in Figure 3 and 4. Legs

and crossbraces should be located to allow

access from the desired direction. Consider this

access when installing legs and crossbracing.

Also consider access to the cabinet doors.

2. Assemble the cabinet to the hopper or

separator using bolts, nuts, washers, and

sealant as shown in Figure 3.

3. Lifting lugs are provided. The three lugs

provided may be removed after the hopper is

in place. The lugs may be unbolted from the

cabinet.

2.52.5

2.5 Assembly of Hopper and SeparatorAssembly of Hopper and Separator

Assembly of Hopper and SeparatorAssembly of Hopper and Separator

Assembly of Hopper and Separator

AttachmentsAttachments

Attachments

2.5.1 Square to Round Inlet Adapter

Install the square to round inlet adapter to the

separator inlet as shown in Figure 5.

2.5.2 55-Gallon Drum Cover Pack

Install the 55-Gallon drum cover pack to the

hopper or separator as shown in Figure 6.

2.62.6

2.6 Assembly of Cabinet AttachmentsAssembly of Cabinet Attachments

Assembly of Cabinet AttachmentsAssembly of Cabinet Attachments

Assembly of Cabinet Attachments

2.6.1 Inlet Collar

To install the inlet collar, first remove the inlet

cover from one of the three inlet locations. Retain

the bolts from the cover plate for mounting the

inlet collar, as shown in Figure 7.

The lift lug bolts must be bolted

back into the cabinet after the lugs

are removed. This will ensure there

are no cabinet leaks at the bolt

holes.

Figure 5Figure 5

Figure 5

Square to Round Adapter InstallationSquare to Round Adapter Installation

Square to Round Adapter Installation

M8 Nut

Lock Washer

1/4 Dia Sealant

Flat Washer

M8 Bolt

Separator Inlet

Square to Round

Adapter

NOTENOTE

NOTE

Figure 6Figure 6

Figure 6

55-Gallon Drum Cover Pack Installation55-Gallon Drum Cover Pack Installation

55-Gallon Drum Cover Pack Installation

O-Ring Gasket

Round VS Collar

Clamp

Drum Cover

Drum (Ref)

Supplied by Others

Figure 7Figure 7

Figure 7

InletCollar InstallationInletCollar Installation

InletCollar Installation

Cabinet (Ref)

1/4 Dia Sealant

Inlet Collar

Bolt from Cover Plate

Figure 8Figure 8

Figure 8

5-Gallon Pail Pack Installation5-Gallon Pail Pack Installation

5-Gallon Pail Pack Installation

M8 Bolt

5-Gallon Pail Pack

Cabinet

Flat Washer

3/16 x 1/2

Rubber Seal

M-8 Nut

Figure 9Figure 9

Figure 9

40-Liter Pail Pack Installation40-Liter Pail Pack Installation

40-Liter Pail Pack Installation

Cabinet

Clamp

Sight Glass

40-Liter Pail Pack

3/16 x 1/2

Rubber Seal

M8 Bolt

Flat Washer

5-Gallon Pail Pack

to Cabinet

M8 Bolt

Flat Washer

40-Liter Pail Pack

to Cabinet

2.6.2 5-Gallon Pail Pack

Install the 5-gallon pail pack to the cabinet as

shown in Figure 8.

2.6.3 40-Liter Pail Pack

Install the 40-liter pail pack to the cabinet as

shown in Figure 9.

Figure 10Figure 10

Figure 10

SilencerInstallationSilencerInstallation

SilencerInstallation

Bolts

Silencer

Rubber Seal

Cabinet (Ref)

1. Remove top cover and retain (8)

M8-15mm bolts.

2. Set silencer pack on top of cabinet

as shown.

3. Use rubber seal between silencer

and top of cabinet as needed.

4. Fasten silencer to cabinet using (8)

M8-15mm bolts.

2.6.4 Silencer

If the optional silencer is selected for the RVS

collector, install it to the top of the cabinet as

shown in Figure 10.

2.6.5 HEPA Filter

If the RVS collector has a HEPA filter, it should

be installed as shown in Figure 11.

Figure 11Figure 11

Figure 11

HEPAFilter InstallationHEPAFilter Installation

HEPAFilter Installation

Rivnuts

HEPA Filter

Base Plate

NOTES:

1. Remove lift lugs and replace bolts to

plug the holes in the cabinet—hopper

cabinet only.

2. Install 4 rivnuts in the enlarged cabinet

holes per drilling detail.

3. Apply sealant to the outside of the

cabinet bolt circle.

4. Secure the base plate to the cabinet

with two bolts.

5. Thread in 4 bolts into rivnuts.

6. Set the HEPA filter on the base plate

and slide the retainer weld on with the

brackets facing up.

7. Tighten 4 bolts down, alternating to the

opposite bolt.

Retainer Weld

Sealant

(2) Bolts

Lift Lug Bolts

Rivnuts

(4) Bolts

Cabinet RVS-5, -10, -15 with

Dust Drawer/Hopper (Ref)

Figure 12Figure 12

Figure 12

OutriggersInstallationOutriggersInstallation

OutriggersInstallation

Front of Cabinets

Cabinet Mounting Flange

Dust Drawer Models

RVS-5, -10, -15

Casters

M8 x 70mm Lg Bolts,

Nuts, Washers (4)

M8 x 20mm Lg Bolts,

Nuts, Washers (16)

Outrigger Weldment

Front View

2.6.6 Outrigger Package

If the RVS collector has an Outrigger package,

install the outriggers to the dust drawer cabinet as

shown in Figure 12.

2.6.7 Pressure Switch

The pressure switch is factory installed. See

Figure 13. The switch is inside the control box on

unwired units. The switch is outside the control

box on prewired units.

Figure 13Figure 13

Figure 13

Ambient and Delta Pressure Switch InstallationAmbient and Delta Pressure Switch Installation

Ambient and Delta Pressure Switch Installation

Connect to high pressure

port of pressure switch

Connect to low pressure

port of pressure switch

Cleans each time the main

blower fan is shut down.

Connect to low pressure

port of pressure switch

Ambient

Pressure switch (ref) located

on bottom of control box

2.6.8 Magnehelic Gage Pack

The Magnehelic gage should be installed as

shown in Figure 14.

2.6.9 5-Gallon Pail Insert

55-Gallon Drum Insert

The 5-gallon pail insert assembly is shown in

Figure 15. The perforated plastic insert should be

installed inside the poly bag and the assembly set

in a 5-gallon pail. The top of the poly bag should

fold over the 5-gallon pail and seal against the pail

cover. This will prevent the poly bag from being

sucked into the dust collector. Remove the plastic

insert when the poly bag is full. The plastic insert

can then be reused.

Follow the preceding procedure for 55-gallon

drum inserts installation.

Cleans only when the filter

obtains 3" pressure drop when

the main blower fan shuts

down.

Delta

Pressure Switch

Static Pressure Tee

Figure 14Figure 14

Figure 14

Magnehelic Gage InstallationMagnehelic Gage Installation

Magnehelic Gage Installation

Figure 15Figure 15

Figure 15

5-Gallon Pail Insert/55-Gallon Drum Insert5-Gallon Pail Insert/55-Gallon Drum Insert

5-Gallon Pail Insert/55-Gallon Drum Insert

Poly Bag—Fold top over

5-gallon pail or 55-gallon

drum to seal against pail

cover or drum cover

Perforated plastic insert

fits inside poly bag

Lower Door (Ref)

Dirty Air Plenum

(High Pressure)

Upper Door (Ref)

O-ring Gasket

Magnehelic Gage

Mounting Bracket

Static Pressure Switch

2.72.7

2.7 DuctworkDuctwork

DuctworkDuctwork

Ductwork

1L1

1L2

1L3

1T1

DISC

1FU

Motor Starter Enclosure

1T1

Fan

Mtr

208/230/460/60/3

220/380/440/50/3

Timer

PC Board

115V

MDX-3

3 AMP

SLO-BLO

125 VAC

Blk

Grn

Cleaning

Switch

Wht

Control Enclosure

Grn

Wht

Blk

Wht

Vib

Mtr

1/8 HP

115/60/1

See Note 2

Single Motor

Wht

115V

CLEANING OPERATIONS

A) Unit shut down

B) 60 second delay for blower run down

on single vibration motor

C) 60 second cleaning cycle

D) No time delay for start-up

E) If start up is initiated during cleaning

operation the vibration motor(s) will

shut off

Wiring by Torit

Wiring by others

TIMER CONNECTIONS

M1: White motor lead (wired by Torit)

Black motor lead (wired by Torit)

L2: (IN) Line voltage (black)

(wired by Torit) (115 VAC)

L2: (IN) Line voltage (white)

(wired by Torit) (115 VAC)

P2: Pressure Switch (white)

(wired by Torit)

In grounded systems the L2 wire must be

connected to the ground terminal to the

transformer (110 VAC neutral).

NOTES

1. All electrical work must be done by a

qualified electrician according to

local codes.

2. See transformer nameplate for wire

connections.

L2 L1

Figure 16

Electrical Wiring Diagram

1. When installing ductwork, use the shortest

possible runs, 2 diameter radius elbows and

maximum 30° branch entries. Avoid the use of

tees. Connect the piping joints with sheet metal

screws, rivets or solder. Finish each joint with

a single wrap of duct tape.

2. Ductwork must be properly sized for air

velocities recommended for the material being

conveyed.

If the unit is operated with more than

maximum permissible inlet area

(specified by your sales

representative), the fan motor may

become overloaded or dust may settle

out due to low carrying velocities.

Various inlet sizes are available.

Specify size required.

NOTENOTE

NOTE

CAUTIONCAUTION

CAUTION

5FU

4FU

4.04.0

4.0 OPERATIONOPERATION

OPERATIONOPERATION

OPERATION

Turn the unit on/off as required for your

operation. When the airflow becomes low, turn

the unit off, wait until the fan runs down and the

shake cycle is complete and then restart the unit.

The RVS fan must operate for at least 30 seconds

to reset the shake cycle control logic.

5.05.0

5.0 ROUTINEMAINTENANCEROUTINEMAINTENANCE

ROUTINEMAINTENANCEROUTINEMAINTENANCE

ROUTINEMAINTENANCE

5.15.1

5.1 Dust Drawer ModelsDust Drawer Models

Dust Drawer ModelsDust Drawer Models

Dust Drawer Models

Empty the collector dust drawer periodically or

whenever it becomes two-thirds full. Also remove

any dust that has settled to the bottom of the dust

compartment. Shut off the collector fan before

emptying the dust drawer.

5.25.2

5.2 Hopper ModelsHopper Models

Hopper ModelsHopper Models

Hopper Models

1. The hopper is not for dust storage. Empty it

periodically as necessary to keep the dust in

the hopper at a minimum. If a drum or pail is

used, empty it when two-thirds full. Shut off

the collector before emptying the drum or pail.

2. If the unit has a pail with a gate, close the gate

and empty the pail. Reinstall the pail and open

the gate. The collector fan does not need to be

shut off if this procedure is followed.

3.03.0

3.0 ELECTRICALELECTRICAL

ELECTRICALELECTRICAL

ELECTRICAL

1. Make electrical connections to the disconnect

switch*, fan starter*, fan motor and control

box. See Figure 16—Electrical Wiring Diagram

and reference 2SG-40533-00 Single Filter

Cleaning Mechanism Print. Fan access is

through the top door of the cabinet.

* Customer supplied

2. Start the fan motor and check fan for proper

rotation as indicated by the arrow on the fan

housing. Proper rotation is extremely

important. Even if the fan is running in the

wrong direction, it will deliver approximately

40% of its rated air volume on the Single RVS-

5/10/15. If the rotation is incorrect, reverse any

two leads (3 phase only) on the output side of

the fan motor starter.

Disconnect and lockout all electrical

power to the collector before

performing any service work.

All electrical work must be done

by a qualified electrician according

to local codes.

• Check the air exhaust outlet at

the top of the collector to be

sure that it is not blocked or

that material is not stored over

the exhaust opening.

• Stand clear of the fan exhaust

during the rotation check.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

CAUTION

All electrical controls should be

remote mounted on collectors with

explosion vents.

CAUTIONCAUTION

CAUTION

6.06.0

6.0 SERVICESERVICE

SERVICESERVICE

SERVICE

6.16.1

6.1 Filter ReplacementFilter Replacement

Filter ReplacementFilter Replacement

Filter Replacement

(See Figure 17)(See Figure 17)

(See Figure 17)

1. Disconnect electrical power.

2. Lift and turn the latches counterclockwise on

the bottom door and open the door. The door

may be removed by lifting it up and off the

hinges.

3. Loosen the four knobs supporting the filter.

Rotate the retaining ring counterclockwise to

release the ring and filter.

4. Remove the filter support ring and the filter.

5. Check the gasket surface on the shaker panel

for dust and clean as necessary before

installing the new filter.

6. Install the new filter to the shaker panel reusing

the filter support ring. Tighten the knobs

securely by hand.

5.35.3

5.3 Filter ElementFilter Element

Filter ElementFilter Element

Filter Element

If the fine mesh screen on the filter becomes

plugged with fibrous material, it can be removed

and cleaned. Clean with cold water only.

To remove the screen, simply pull apart at the

seam. The screen is held together at the seam with

Velcro®*. Reinstall the screen by butting it up

against the upper end cap of the filter. Stretch the

screen tight before sealing the Velcro.

Hot or warm water will cause

shrinkage and the screen will no

longer fit.

• The screen must be stretched tight

when installed or it may slide off

while shaking.

• The screen must be located all of

the way to the top end cap,

allowing holes/gaps on the

perforated liner material to be

covered.

Disconnect and lockout all electrical

power to the collector before

performing any service work.

Be careful that the filter does not

drop when the ring is rotated, as

the filter may be heavy due to dust

collected on it.

NOTENOTE

NOTE

NOTENOTE

NOTE

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

CAUTION

*VELCRO is a registered trademark of VELCRO

companies.

Shaker Panel

(Gasket Surface)

Knobs (4)

(Filter Support

Ring)

Filter Screen

Filter Element

Filter Support

Ring

Figure 17Figure 17

Figure 17

Filter ReplacementFilter Replacement

Filter Replacement

A slight bleed-through on any new

filter is normal and will quickly

disappear as the filter "seasons."

CAUTIONCAUTION

CAUTION

7. Inspect the door gasket on the cabinet and

repair or replace as necessary to ensure an

airtight seal.

8. Replace the door and turn the latches

clockwise and down on the bottom door by

hand to obtain an airtight seal.

The collector is now ready for start-up. Turn on

the electrical power to resume operation.

7.0 TROUBLESHOOTING GUIDE

TROUBLE REMEDY

POSSIBLECAUSE

A. No blinking red light

(Control Board)

1. No input voltage to the

transformer.

2. No output voltage from the

transformer.

a. Blown fuse on the

transformer.

b. Transformer has failed.

1. The transformer is wired

improperly for the supply

voltage.

2. Check the blower fan

rotation. The collector fan

may be rotating backwards.

3. Collector doors may be

open.

1. Using a volt ohm meter,

check for voltage terminals

H1 and H4 on the

transformer. The transformer

must have power at all times.

Correct the input wiring

(reference Figure 21 SGL

Wiring Diagram and Figure 18

Transformer Voltage Table).

2a. Replace fuse with MDX 3 amp

fuse only. Other types of

fuses may cause shaker

motor damage.

2b. Using a volt ohm meter,

check the output voltage at

terminals X1 and X2 on the

transformer (must be 115

volts AC). If there is no output

voltage, replace the

transformer.

1. Correct the connections to the

transformer.

2. To check the fan rotation, look

down at the top of the motor

fan; it must spin clockwise

(Also reference the rotation

label on the fan housing or the

motor mounting plate). To

change rotation, reverse any

two wires on the output side

of the starter (3 phase motors

only—reference Figure 21

SGL Wiring Diagram).

3. Secure doors. The pressure

switch will not function

without a minimum internal

cabinet pressure of 3" w.g.

(reference Pressure Switch

Details).

Reference Drawings

2SG-40533-00 Single VS

B. Blinking red light

functioning on the

Control Board; shaker

motor does not start.

This manual suits for next models

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