DORIC DS2800 User manual

INSTALLATION
GUIDE
DS2800 I LIFT TO LOCK MORTICE LOCKBODY
National Sales Oce:
38 Redfern Street
Wetherill Park NSW 2164
Australia
1300 132 389
[email protected]
www.doric.com.au

National Sales Oce:
38 Redfern Street
Wetherill Park NSW 2164
Australia
1300 132 389
[email protected]
www.doric.com.au
INSTALLATION GUIDE 1
DS2800 I LIFT TO LOCK MORTICE LOCKBODY
13
3
4
4
5
5
6
8
9
10
7
6
2
1
Bill of Materials
No. Qty Item Order Code
12 x Mid Guide 9116928
21 x DS2800 Lock Body 30mm Backset 9110071
32 x Rod Tip Guide 9051907
42 x Locking Bolt & Connector Kit 9035673
51 x 3 Point Rod Kit (1m & 1.5m) 9011972
62 x Mid Connector Rod 9047058
72 x Head/Sill Ferrule 9051215
10 x 8G x 1/2" Countersink Screws 9004363
81 x Non-handed Striker* Custom
91 x Floating Cam Cylinder* Custom
10 1 x Hinged Door Furniture* Custom
* Kit Optional

National Sales Oce:
38 Redfern Street
Wetherill Park NSW 2164
Australia
1300 132 389
[email protected]
www.doric.com.au
INSTALLATION GUIDE 2
DS2800 I LIFT TO LOCK MORTICE LOCKBODY
Surface Mounted Tab Mounted
Extrusion Cut Out Details
DS1500 =
DIMENSION A
122mm
DS1600 =
129mm
When matched with the
following Doric furniture
Door Height
Handle Height
66.0
74.0
A
10.0
18.0
25.0
26.0
10.0
30.0 / 40.0
Backset
5.0
50.0
5.0
50.0
4.5
with CS
QTY 8
3.5
Pilot Hole
3.5
Pilot Hole
21.0
R3.0 TYP
Handle Height
81.0142.0
105.5
125.5
145.5
166.5
186.5
206.5
Door Height
Handle Height
66.0
74.0
10.0
18.0
25.0
26.0
10.0
30 - 1.1 + Extrusion Thickness
OR
40 - 1.1 + Extrusion Thickness
5.0
50.0
5.0
50.0
4.5
with CS
QTY 8
25.4
Handle Height
125.5
145.5
115.7176.7
186.5
206.5
A

National Sales Oce:
38 Redfern Street
Wetherill Park NSW 2164
Australia
1300 132 389
[email protected]
www.doric.com.au
INSTALLATION GUIDE 3
DS2800 I LIFT TO LOCK MORTICE LOCKBODY
STEP 1: ROD PREPARATION
Ensure Rod tubes are cut to the
correct lengths.
Insert Mid Connectors (the side
with the shoulder) into one end
of either tube and Threaded
Connector into the opposite end
of either tube.
Crimp ends to secure
connectors in place.
Thread D-Bolt onto rod ends
with 5mm of clearance between
D-Bolt and shoulder.
Line up with the
drill holes and
fix in place with
8G x 1/2"
Countersink
Screws.
Ensure shorter
leg (a) is against
the inside edge
of the front face
of the extrusion.
The mid guide has a short leg (a),
and a long leg (b).
Fit both the top and the bottom
Mid Guide
Line up with the
drill holes and
fix in place with
8G x 1/2"
Countersink
Screws.
Ensure longer
leg (b) is against
the inside edge
of the front face
of the extrusion.
STEP 2: MID GUIDE INSTALLATION
Surface Mounted Tab Mounted
TOP TUBE LENGTH
BOTTOM TUBE LENGTH
UPPER ROD ASSEMBLY
LOWER ROD ASSEMBLY
(a) Side
(a)
(b)
(b) Side
CALCULATING ROD LENGTHS:
Top Tube Length
(D) - (H) - 240mm = Tube Length
Door Height (D),
minus Handle Height (H),
minus 240mm (lockbody)
Bottom Tube Length =
(H) - 300mm = Tube Length
Handle Height (H),
minus 300mm (lockbody)

National Sales Oce:
38 Redfern Street
Wetherill Park NSW 2164
Australia
1300 132 389
[email protected]
www.doric.com.au
INSTALLATION GUIDE 4
DS2800 I LIFT TO LOCK MORTICE LOCKBODY
1
STEP 3: ROD & LOCK BODY INSTALLATION
1. Insert the Top and Bottom
Rod Assemblies into the
extrusion, ensuring that they
pass through the Mid Guides.
2. Slide The Lock Body
into the front Extrusion
Cut-out, ensuring that
the Upper and Lower
Arms are engaged with
the Rod Assemblies.
3. Secure the Lock Body to
the Extrusion with the
8G x 1/2" Countersink
Screws.
CORRECT
POSITION
INCORRECT
POSITION
2
3
1

National Sales Oce:
38 Redfern Street
Wetherill Park NSW 2164
Australia
1300 132 389
[email protected]
www.doric.com.au
INSTALLATION GUIDE 5
DS2800 I LIFT TO LOCK MORTICE LOCKBODY
STEP 4: CYLINDER INSTALLATION STEP 5: FURNITURE INSTALLATION
Insert the Square Spindle
through the Lock Body.
Place the Interior and
Exterior sides of the Furniture
on the Extrusion and fix with
the supplied Fixing Screws.
Note:
Short Square Spindle to suit
Extrusions 30mm to 42mm.
Long Square Spindle to suit
Extrusions 42mm to 54mm.
Short Screws to suit
Extrusions 28mm to 38mm.
Long Screws to suit
Extrusions 38mm to 48mm.
60
3
2
1
1. Rotate the cam of the floating
cylinder to align with the cutout
in lock body. (60 degrees)
2. Insert Cylinder until it is
centered with the lock body.
3. Install the supplied 43mm
screw to retain the cylinder.
4. Check the functionality of the
cylinder by rotating the key in
both directions to ensure free
movement of the cam.
Ensure the Snib is
vertical in the
unlocked position.

National Sales Oce:
38 Redfern Street
Wetherill Park NSW 2164
Australia
1300 132 389
[email protected]
www.doric.com.au
INSTALLATION GUIDE 6
DS2800 I LIFT TO LOCK MORTICE LOCKBODY
STEP 6: END GUIDE INSTALLATION
Insert the Top and Bottom
End Guides and secure to the
extrusion using the supplied
½” x 8G CS screws.
Ensure the D-Bolts can be
thrown and retracted freely
before tightening the
mounting screws all the way.
STEP 7: FUNCTION CHECK
1. Lift the Furniture Handle and ensure that
the D-Bolts and Bolt are being thrown.
To adjust the Height of the D-Bolts, remove
the Furniture, Lock Body and Bolt Assemblies.
Rotate the D-Bolt Tip Clockwise to decrease
the protrusion, and Counter Clockwise to
increase the protrusion.
2. Lower the handle and ensure that the
D-Bolts, Bolt and Tongue are being retracted.
3. Operate the Snib and ensure the handle
becomes inoperable in the locked position.
4. Operate the Key and ensure the handle
becomes inoperable in the locked position.
1. ENGAGING
LOCKING BOLTS
2. RETRACTING
LOCKING BOLTS
3. SNIB LOCK 4. KEY DEADLOCK
SNIB LOCKED
SNIB UNLOCKED
KEY UNLOCK
KEY LOCK