Dormakaba Muto Premium XL150 User manual

Muto Premium XL150/80/120
Muto Comfort L80
Fixed Panel ONLY - Ceiling mount
Installation instructions
936020 – 05-2018
| EN |

2MUTO Premium/Comfort Fixed Panel 05-2018
936020
dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
Table of Contents
Table of contents
 Technical specifications 
1.1 Overview 3
1.1.1 General information 3
1.1.2 Intended use 3
1.1.3 Glass requirements and fittings 3
1.1.4 Requirements for glass panel 3
1.1.5 Safety instructions 3
1.1.6 Symbols used - Safety/Installation 3
1.1.7 Maintenance, care, repair 3
1.1.8 Disposal 3
1.2 Tempered laminate glass (TLG)
and adhesive specifications 4
 Installation instructions 
2.1 Overall 5
2.2 Securing gasket to track 6
2.3 Secure sidelite section profile to
track and mounting surface 7
2.4 Door/wall dimensions 8
2.5 Installing U-channel for sidelite 9
2.6 Installing sidelite glass 9
2.7 Installing sidelite glass gasket 10
2.8 Install cover clips 10
2.9 Install view protection clips 11
2.10 Cover spacers 11
2.11 Install cover and view protection profile 12
2.12 Install end caps 12

dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
MUTO Premium/Comfort Fixed Panel 05-2018936020 3
Technical specifications
 Technical specifications
. Overview
These instructions are for installation of MUTO
PREMIUM and COMFORT sliding door system
XL150/80/120 / L80 for the following mounting and
style versions:
. Ceiling mount
1.1.1 General information
• dormakaba requires use of tempered monolithic or
tempered laminated glass.
• dormakaba glass hardware is not suitable for
application in rooms where chemicals (e.g. chlorine)
are used as indoor swimming pools, saunas or
salt-water pools.
• Never move sliding panels faster than walking
speed and always stop the door manually before it
reaches end position.
• Do not slide doors with excessive force. Install
limiting stop to prevent door from opening too far.
1.1.2 Intended use
• For sliding door in dry indoor areas only
• For manual slowly opening and closing only
1.1.3 Glass requirements and fittings
• The substructure/wall must be able to bear
permanent loads and be level (max. tolerance:
1/16” [2] per 39” [1m]).
• Fasteners must be sufficiently dimensioned for the
substructure/wall and weight of the door.
• When adjusting glass components, always stick to
the required clearance for the respective
hardware. Adjust clearance so glass does not
come in contact with any hard surfaces such as
glass, metal or concrete.
• Do not use excessive force when installing the
glass (avoid over tightening screws).
1.1.4 Requirements for glass panel
• dormakaba requires use of fully tempered glass,
which complies with ASTM C 1036 and ASTM C
1048. Secondary heat soaking processes are
recommended but not required. This applies to
both tempered monolithic and tempered laminated
glass.
• Clamping area must be flat and uncoated (no
self-cleaning coating!)
• Never use glass with conchoidal fractures and/or
damaged edges.
1.1.5 Safety instructions
• Installation requires two people.
• Only properly qualified and specially trained staff
are authorized to mount dormakaba glass
hardware.
• Due to crushing hazards and possible injury caused
by breakage of glass during mounting,
corresponding protective clothing (especially gloves
and protective goggles) is required.
• Never clamp metal fitting hardware directly to
glass surface.
1.1.6 Symbols used - Safety/Installation
CAUTION
Mounting components must meet the
requirements of substructure/wall and door
weight. Please read the technical information
for fittings.
WARNING
Risk of breaking glass. When installing the
door, support the door panel with a block of
wood or similar object.
TIPS AND RECOMMENDATIONS
Information note
CLOSING EDGE
1.1.7 Maintenance, care, repair
• Immediately replace damaged parts.
• Always use original dormakaba parts.
• Clean clamping area with alcohol-based standard
commercial cleaning agent before mounting the
glass hardware.
• Use a damp clothe for occasional cleaning,
especially the track.
• Always use silicone - and oil-free cleaners (e.g.
acetone).
• Check glass hardware at regular intervals for
proper positioning and smooth operation and
correct adjustment.
• High traffic door systems require inspection by
properly qualified staff (specialized companies or
installation firms.)
1.1.8 Disposal
Disposal in accordance with local, state and national
regulations.

dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
MUTO Premium/Comfort Fixed Panel 05-2018936020
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Technical specifications
2 Scotch-Weld™ EPX™ Plus II Applicator with 2:1 and 1:1 Plunger is a trademark of 3M.
3 Scotch-Weld™ EPX™ Plus II Mixing Square Nozzle is a trademark of 3M.
. Tempered laminate glass (TLG) and adhesive specifications
Required parts for laminate glass
with MUTO System (not included)
Part Number Quantity Usage recommendation
3M™ Scotch-Weld™ Urethane
Adhesive, DP 605 NS
934.800 1 tube 1 tube per 4 roller carriers
3M™ Scotch-Weld™ EPX™ Plus II
Applicator with 1:1 Plunger 2
934.801 1 applicator 1:1 plunger with 934.800
adhesive
3M™ Scotch-Weld™ EPX™ Plus II
Mixing Square Nozzle, 5.3mm 3
934.805 Pk of 4 4 nozzles per 1 tube of
adhesive
MUTO Accessory set (Clamp carrier
plate/gasket for TLG)
807.640 1 set
Handling time frame Function Time
Working life (time between
application and clamping of carrier)
5 minutes @ 75°F
Handling strength 20 minutes @ 73°F or more
Full cure time (ormal door usage not
recommended until full cure time has
been met)
48 hours @ 73°F or more
NOTE: Door glass should not be installed until the full
cure time as been reached (see chart above).
Important safety-related information for the mounting
and use of dormakaba glass hardware.
1.1 Clean clamping area with alcohol-based
standard commercial cleaning agent before
mounting the glass hardware.
1.2 Never clamp metal glass fitting hardware
directly to glass surface.
1.3 Never use clamping product on surfaces with
self-cleaning coatings.

dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
MUTO Premium/Comfort Fixed Panel 05-2018936020 5
Overall
1.1 Cover 1.2 Track 1.3 End Cap 1.4 Sidelite end cap
1.5 Sidelite section
profile
1.6 Cover clips
. Overall
 Installation instructions
1.7 U-channel 1.8 U-channel end caps 1.9 View protection clips
1.10 View protection
profile
1.11 Sidelite glass gasket
1.1
1.8 1.7
1.6
1.5
1.4
1.3
1.2
1.3 1.4
1.10
1.9
1.11
1.8

dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
MUTO Premium/Comfort Fixed Panel 05-2017936020
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Sidelite gasket
. Securing gasket to track
Fig.  Sidelite gasket
2.2.1 Ensure track is cut to proper length.
NOTE: SEE DIMENSION INSTRUCTIONS ON PAGE .
2.2.2 Cut adhesive gasket equal to track length.
2.2.3 Adhere gasket along bottom edge of back of
track.
Track
Adhesive
gasket
Sidelite
glass

dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
MUTO Premium/Comfort Fixed Panel 05-2018936020 7
Track
. Secure sidelite section profile to track and mounting surface
NOTE:
OVERHEAD REINFORCEMENT:
The overhead reinforcement must be a minimum of ¼”
[] x ” [] steel angle,  gauge metal stud, or two
pieces of  /” [] thick wood blocking (double
stacked), secured to studs or joists on a maximum ”
[] centers for the length of the track. The overhead
reinforcement may be flush on the overhead surface or
on the interior of this surface.
Track mounting screws must fully penetrate the steel
angle, metal stud, or at a minimum of ” [] into wood
blocking, utilizing the predrilled holes in the MUTO
track.
Consult with a structural engineer to determine if
reinforcement is adequate for your specific application
or to meet specific codes in your location.
2.3.1 Align sidelite profile screw slot with track profile
holes.
NOTE: Holes will be predrilled every -/” [].
2.3.2 Secure with provided fasteners.
2.3.3 Ensure track is properly level and secure it to the
header mounting surface per the appropriate
measurements on the following page.
NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT
PAGE FOR REFERENCE.
2.3.4 Use appropriate fasteners according to the
following recommendations.
Fig.  MUTO ceiling mount track
Track
Sidelite
section
profile

dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
MUTO Premium/Comfort Fixed Panel 05-2018936020
8
Technical specifications
. Door/wall dimensions
Sidelite mount: XL/XL/L
1/4"
[6]
Sidelite
glass
(FPW)
Sidelite
glass
(FPW)
Sidelite mount: XL
1/4"
[6]
Sidelite
glass
(FPW)
Sidelite
glass
(FPW)
Back of track to
center of
mounting hole
in track 7/8"
[23]
Back of track to center
of mounting hole
in track
7/8"
[23]
Bottom of
glass to floor
1/2"
[13]
Bottom of
glass to floor
1/2"
[13]

dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
MUTO Premium/Comfort Fixed Panel 05-2018936020 9
U-channel
Sidelite glass
2.5.1 Install gaskets as shown. Trim to correct length.
2.5.1 Secure u-channel to floor using appropriate
fasteners.
NOTE: Ensure U-channel is plumb and the back of the
u-channel profile aligns with back of sidelite profile.
NOTE: Gaskets are pre-installed.
U-channel
. Installing U-channel for sidelite
Fig.  U-channel
. Installing sidelite glass
2.6.1 Place setting blocks into u-channel.
2.6.2 Spray inside of u-channel with glass cleaner.
2.6.3 Lift glass up and into sidelite profile.
2.6.4 Lower glass down into u-channel.
2.6.5 Ensure there is 1/8" [3] gap between wall and
edge of sidelite glass.
NOTE: If using tempered laminated glass, gently press
glass against u-channel gasket, and dispense silicone
along full length of non-gasket side of u-channel.
NOTE: If using multiple sidelite panels, ensure there is
an adequate gap between each panel of glass.
U-channel
setting
blocks
Sidelite
profile
Sidelite
glass
U-channel
Lift up
into
sidelite
profile
Lower
down
into
u-channel
Sidelite
glass
1/8" [3]
gap
Sidelite
glass
Wall
Fig.  Sidelite glass
Orient gasket(s) as shown.
U-channel
gasket

dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
MUTO Premium/Comfort Fixed Panel 05-2018936020
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Sidelite gasket
Cover clips
2.7.1 Cut gasket to length. 2.7.2 Press gasket in between sidelite glass and
sidelite profile.
Sidelite
gasket
Sidelite
gasket
location
Sidelite
profile
Sidelite
glass
. Installing sidelite glass gasket
Fig.  Sidelite gasket
. Install cover clips
2.8.1 Insert cover clips into track.
2.8.2 Insert perpendicular to track, and turn
CLOCKWISE to snap into place.
NOTE:  clip per foot of cover extrusion.
Fig.  Cover clips
Cover clip

dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
MUTO Premium/Comfort Fixed Panel 05-2018936020 11
View protection clips
Cover spacers
2.9.1 Measure and cut view protection profile to fit
into empty sliding portion of track - 3/16" [5].
2.9.2 Snap view protection clips onto inside of cover
as shown.
2.9.3 Use minimum 1 clip per foot of profile.
Exception: If profile is minimum of  foot in length, use 
clips.
View
protection profile
Sidelite glass
View
protection clip
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.
Cover
View
protection
clips
. Install view protection clips
Fig.  View protection clips
Sidelite glass
2.10.1 Tip cover spacers into outter most edge of
track.
2.10.2 Place one at each end of track as shown.
2.10.3 Tighten at at 1 ft lbs [1Nm] or hand tighten.
Cover
spacer
Cover
spacer
Hex key size
XL150 2.5mm
L80 2.5mm
. Cover spacers
Fig.  Cover spacers

dormakaba MUTO Premium XL150/80/120 / MUTO Comfort L80
Fixed Panel Installation Instructions
MUTO Premium/Comfort Fixed Panel 05-2018936020
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Cover
View protection profile
End caps
. Install end caps
2.12.1 Snap end caps into cover.
2.12.2 Snap end caps into ends of sidelite profile.
End caps
Fig.  End caps
2.12.3 Snap end caps into ends of u-channel.
End caps
End caps
End caps
Cover end caps
Sidelite profile end caps
U-channel end caps
. Install cover and view protection profile
Fig.  Cover and profile
2.11.1 Secure cover to clips and snap into place.
NOTE: Roll cover from the bottom upwards. Ensure the
bottom of the cover is supported by the groove in the
cover clip.
2.11.1 Once cover is in place, tip view protection
profile up in between track and cover.
2.11.2 Snap down into cover and onto track as shown.
Cover clip
Cover
Cover
View
protection
profile
View protection clip and
profile removed for
easier viewing of cover
installation.
Cover
Cover clips

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dormakaba
DORMA USA, Inc.
1 Dorma Drive, Drawer AC
Reamstown, PA 17567
USA
T: 717-336-3881
F: 717-336-2106