Dover Markem-Imaje 5200 User manual

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• Standard
• StainlessSteel
Instructionmanual
Safety - Installation
Printer overview - Interface overview
Menu structure
Turning the printer on and off
Selecting and viewing a job
Printing
Printhead maintenance
Adding ink
Troubleshooting Information
for daily operations

Safety - Installation
Instructionmanual 2
EC DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE CE
__________________________________________________________________________
MARKEM-IMAJE CORPORATION
150 Congress ST., Keene, NH 03431
United States of America
ensures that the new equipment referenced
below:
MARKEM-IMAJE CORPORATION
150 Congress ST., Keene, NH 03431
United States of America
certifie que l’équipement neuf, désigné ci-
dessous :
isinaccordancewithEuropeandirectives
applicabletoequipmentsthatistosay:
•withthemachinerydirective2006/42/EC
andwiththe relevantEuropeanstandards.
BSEN60950-1:2006,ENISO13849:2008
BSENISO12100:2010
•withtheelectromagneticcompatibility
directive2004/108/CEandwiththerelevant
Europeanstandards.
EN61000-6-2:2005,EN61000-6-4
•withthelowvoltagedirective2006/95/CE
andwiththerelevantEuropeanstandards.
BSEN60950-1:2006
Theabovereferencedequipmentbearsthe
CEmarking.
Keene, N.H.U.S.A.
Date: Nov.23,11
est conforme aux directives européennes
applicables aux imprimantes, soit :
•à la directive machines 2006/42/ECet
aux normes européennes qui en constituent
la réponse technique.
BSEN60950-1:2006,ENISO13849:2008
BSENISO12100:2010
•à la directive compatibilité
électromagnétique 2004/108/CE et aux
normes européennes qui en constituent la
réponse technique.
EN61000-6-2:2005,EN61000-6-4
•à la directive basse tension 2006/95/CE
et aux normes européennes qui en
constituent la réponse technique.
BSEN60950-1:2006
En conséquence, le matériel ci-dessus cité,
peut porter le marquage CE.
JohnZIMARDO
Manager– ProductReliability&
RegulatoryCompliance
__________________________________________________________________________
Model 5200/5400
Serialnb.:
Nºdeserie:
Markem-Imaje Corporation 150 Congress ST., Keene, NH 03431, United States of America
Tel. : [phone]– Fax : [phone] – www.markem-imaje.com
SPECIMEN

Safety - Installation
Instructionmanual
3
Beforeusingthisprinter,pleasereadandfullycomplywiththeseinstructions,
thematerialsafetydatasheet(MSDS)forconsumablesused,andsafety
labelsafxedtotheprinter.Servicingmustbeperformedonlybyqualied
peoplewhoareappropriatelytrained.
■ Liability
Markem-Imajeshallnotbeliableforanydamageorinjuryresultingfromany
failuretofollowthesesafetyinstructions,aswellasgoodmanufacturing
practicesandsafetystandardsthataregenerallyapplicableintheindustry,
wheninstalling,usingorservicingMarkem-Imajeequipment.
Any user who modies or repairs Markem-Imaje equipment, uses
consumables,sparepartsoraccessoriesotherthanthosesuppliedby
Markem-Imaje,orfailstocomplywithMarkem-Imajespecicationsshall
havesoleresponsibilityfortheconsequencesthereof.
Markem-Imajeshallnotbeliableforanymalfunctionordamagecaused
by any modication of the equipment or use of the equipment for any
purposes other than those for which it is designed. The user shall be
solelyresponsibletotakeanyprecautionsrequiredbyanyusetowhich
theuserputstheMarkem-Imajeequipment.
Markem-Imaje consumables (inks, cleaning products and other
consumables), spare parts and accessories are designed for use
with Markem-Imaje equipment. Use of consumables, spare parts or
accessories,thatarenotproducedorrecommendedbyMarkem-Imajefor
usewiththespecicMarkem-Imajeequipmentmayharmtheequipment
andcauseperformancefailures.
Because Markem-Imaje equipment is tested with Markem-Imaje
consumablesandsparepartsforconformitywithcertainregulationsand
safetystandards,useofnon-Markem-Imajeconsumablesandspareparts
alsomaybeinconsistent with testing conditions and affectcompliance
of the equipment with certain standards. The user shall bear all risks
associatedwithuseofunsuitableconsumablesandspareparts.
ThisequipmentiscertiedinaccordancewiththerequirementsforCE
marking.

Safety - Installation
Instructionmanual 4
■ Safety
Despite all the precautions taken by Markem-Imaje to guarantee
the safety of its printers, a residual risk remains if certain
recommendationsforusearenotfollowed.
Foreachusecaseofthesystem,itisrecommendedtowearadapted
personnalprotectiveequipment(safetyshoes,glasses,gloves...).
Disconnectthesystem from its powersourceand call inqualied
personnelinthefollowingcases:
• Thepowercableorplugisdamagedorworn.
• Liquidhasbeenspilledonthesystem.
• Thesystemhasbeenexposedtorainorwater.
• Theprinterisnotfunctioningcorrectlyalthoughtheuserhas
followedtheinstructions.
• Theprinterhasfallenoritshousingisdamaged.
• Theprinterisnotfunctioningcorrectlyandrequiresservice.
■ Steps to take in the event of an accident
Shutofftheprinterimmediatelyintheeventofanemergency.
Intheeventofanaccident,consultyourhealthdepartmentoryour
attendingphysician.
■ Health / Hygiene / Environment
Noiseleveldoesnotexceed75dB(A)
Operatingtemperaturerange:
Standard:0°to+40°C(32°to+104°F)
StainlessSteel:0°to+25°C(32°to+77°F)
RelativeHumidity:0-90%withnocondensation

Safety - Installation
Instructionmanual
5
When working with hot ink, Markem-Imaje recommends wearing
protectiveglovesandsafetygoggles.
A dry chemical or CO2 extinguisher should be installed near the
printerassuitableextinguishingmedia;donotusewater.
■ Labels
Hot Surfaces.Thislabelindicateshotsurfaces.Toprevent
injuryfromburns,donottouchthejetarraysurfaceorhotink
directly. Wear protective eyeglasses when working with hot
ink.
Protective Earth.Thislabelidentiesaprotectiveearth
point.
High Voltage.Thislabelindicateshighvoltagesinsidethe
printer.Topreventinjuryfromelectricalshock,disconnect
thepowercordfromtheelectricaloutletbeforeservicingthe
enclosure.
Earth.Thislabelidentiesanearthpoint.
WARNING:UseofnonMarkem-Imajespecichot
meltinkcancausesystemperformanceissuesor
failureandlossofwarrantycoverageforresulting
damage.

Safety - Installation
Instructionmanual 6
■ Automatic Startup
DonotallowanautomaticpackagingmachinestartupafteraModel
5200/5400reset.TheModel5200/5400enduserisresponsiblefor
conguringthesoftwareandinstallingthestatusoutputsignaloption
inawaythatrequirestheoperatortomanuallyrestartthepackaging
machineafteraModel5200/5400conditionhasbeencleared.Any
deviationfromthismethodisunsafeandanyconsequencesshallbe
undertheentireresponsibilityoftheuser.
■ Use
The printer is designed for drop-on-demand ink jet printing for
industrialpackagecoding.Anyotheruseoftheprinterisprohibited,
andanyconsequencesshallbeundertheentireresponsibilityofthe
user.
■ Handling
Aprintheadatoperatingtemperaturemustnotbemoved.Toprevent
printheaddamage,thehotprintheadmustrstbecooleddownusing
theShutdownfeatureandthenpoweredoffbeforebeingmoved.
Weightofprintstation(notincludingumbilicallines):
Model5200:Approx.63kg(140lb)
Model5400:Approx.77kg(170lb)
Printhead:Approx.2.1kg(4.6lb)
Regardingthesystemweight,handlingtaskshavetobeperformed
bymorethanoneoperator.

Safety - Installation
Instructionmanual
7
■ Servicing
Disconnect the printer from the AC power supply before any
operationsrequiringcomponentstoberemovedorexchanged.
Useappropriatetoolsforanyworkontheprinter.
Servicing must be performed only by qualied people who are
appropriatelytrained.
■ Maintenance
Donotattempttoopenanysealedsectionsofthesystem!These
sectionsdonotrequireanymaintenanceontheuser’spart.
Disconnect the system from the power supply connected to the
printerbeforeperformingworkrequiringtheremovalorreplacement
ofcomponents.
Use appropriate tools for any work on electrical and pneumatic
components.Donot use pointed orsharpobjects when replacing
thethermalprinthead.
Werecommendmaintenanceworktobecarriedoutonlybystaffwho
have received technical training from Markem-Imaje and wearing
personal protective equipment (safety shoes, glasses, gloves...).
Anymaintenanceworknotdescribedinthismanualmustbecarried
outbyMarkem-Imajetechnicians.

Safety - Installation
Instructionmanual 8
■ Installation requirements
Installation must be performed without fail by a Markem-Imaje
technicians team. Any person modifying the installation shall be
whollyliableforsuchmodication.
The printer must be installed in accordance with applicable
requirements.
TheModel5200canhaveuptotwoprintheads.
TheModel5400canhaveuptofourprintheads.
Determinealocationfortheprinterthat:
• Providesaccesstothefrontandrearoftheenclosure,
includingaminimumof15cm(6”)clearanceintherearfor
adequatecoolingventilation.
• Positionstheprinthead(s)within3m(10’)oftheenclosure.
• Providessturdy,leveloorspace.
• Meetsenvironmentalandelectricalspecications.
Ensuretheelectricalrequirementsaresatised:
• Theprintermustbeconnectedtoa50–60Hz,single-phase
ACpowersupplyelectricitynetwork,1450Wmaximum(Model
5200)or2530Wmaximum(Model5400),withearthground
usingthecablesuppliedwiththeprinter.
• Theenduserisresponsibleforsupplyinganappropriateplug
orwiringtoaterminalblockontheACpowercord.
• TheACvoltagecongurationmustbeveriedorchangedto
matchtheenduser’sACvoltageservice.
• Forelectricalcharacteristics,seetheSerial/I.D./RatingLabel
ontherearoftheenclosure,nearthepowerswitch.

Safety - Installation
Instructionmanual
9
■ Installation checklist
For detailed installation instructions, see the Model 5200/5400
Installation and Setup Guide.
■ Options / Accessories
ForinformationoninstallingaMarkem-Imajeoptionoraccessory,
refertotheassemblyinstructionsdeliveredwiththeitem.
1 Installpowercord/plug
5 Connectumbilical
lines:ink,electrical,
andvacuum
4 Mounttheprinthead(s)
(Seefollowingpage)
7 Turnonpower
8 Setsoftware
parameters
3 Assembleprinthead
stand(s)ormountingpole(s)
6 Installanyoptions
2 VerifyorchangeACvoltage

Safety - Installation
Instructionmanual 10
■ Determine jetting position
Positionthejetarraynofurtherthan4,7mm(0.188")fromthe
producttobeprinted.
Afterinstallingtheprinter,setsoftwareparametersasneeded:
• VerticalJetting:Nochanges
• HorizontalJetting:MachineSetupMenu/PrintheadSettings/
PHOrientation/Horizontal
• DownJetting:MachineSetupMenu/PrintheadSettings/PH
Orientation/Down
• 45°Slant:MachineSetupMenu/PrintheadSettings/PH
Orientation/Custom4
• Tilt,Rotation:MachineSetupMenu/PrintheadSettings/PH
Orientation/Custom1-3
MachineSetupMenu/PrintheadVacuumSettings/Custom
VacuumforCustom1-3PHOrientations
VerticalJetting
Tilt
CCWCW
HorizontalJetting

45°Slant
DownJetting

Rotation

Instructionmanual
Printer overview
11
1
2
5
6
3
4
87
1Printstation
2Userinterfacemodule
3Enclosure
4Umbilical
5Printhead
6Serial/I.D./RatingLabel
7Inkdoor
8Printheadstand

Instructionmanual
Interface overview
12
Keypad
LED
Indicators
Function
Keys(4)
Display
Area
Stopprinting
(ofine)
Startprinting
(online)
Movethearrowonthe
displayortheinsertion
pointwithinaeld;
navigatetoandfrom
elds
Returntoprevious
menu
Openselected
menu
Selectthemenuor
functiondescribedabove
itonthedisplay
Printerstatus(green) Inklevel(blue) Faults(amber)

Instructionmanual
Top Level menu overview
13
1
2
3
413
6
7
8
9 10 11 12
5
Function
1 Nameofselectedjob
2 Currentdateandtime
3 Statusofthemachine
4 Printingstate
5 Statusoftheinksupply
6 Batchcount
7 Totalcount
8 Instructionstogoonline(ortopreviewtheimage)
9 JobSelectkey
10 Registrationkey
11 Shutdown(orStartup)key
12 MainMenukey
13 Statusofeachprinthead

Instructionmanual
How to navigate
14
Pointer Indicateswhicheldonthedisplayisselected;
usearrowkeystomove.
Up-Arrow Indicatesadditionaloptionslistedondisplay
aboveoptionslisted.
Down-Arrow Indicatesadditionaloptionslistedondisplay
aboveoptionslisted.
PageUp Usedtodisplaythepreviousportionofthemenu
orlist.
PageDown Usedtodisplaythenextportionofthemenuor
list.
Modify Usedtochangethenumericalvalueofthe
selectedparameter.
Plus Plus(F1key)willincreaseavalueorscroll
throughoptions.
Minus Minus(F2key)willdecreaseavalueorscroll
throughoptions.
JobSelect (F1)Initiatesjobselection.
Registration (F2)Usedtoadjustthelocationoftheprinted
imageonthepackage.
Shutdownor
Startup
(F3)Initiatesshutdownorstartupoftheink
deliverymodule,inklines,andprintheadheaters.
MainMenu (F4)Usedtoenterdatabasemanagement,
machinediagnostics,andmachinesetupmenus.
Preview Usedtoviewanimageonthedisplaybefore
printing.

Instructionmanual
Access to menus
15
Whendesiredcharacters
aredisplayed,pressthe
ENTERkey.
Toopenamenu,pressthefunctionkeybelowthedesiredfunction
onthedisplay.
Whenrequiredtoentertext,aSelectCharacterboxwillappear.
Usearrows    to
selectacharacteronthe
keyboard(2).
UseF3 andF4 keysto
movetheinsertionpoint(1)
leftandright.
UseF1 keytoinsertthe
selectedcharacteratthe
insertionpoint(1).
UseF2 keytodeletethe
charactertotheleftofthe
insertionpoint(1).
1
2

Instructionmanual
Menu structure
1616
■ Top Level Menu
JobName
DateandTime
MachineStatus
PrintingState
InkSupplyStatus
PHStatus
BatchCount
TotalCount
JobSelect(F1)
PreviewJob
FindJob
Reg+/-(F2)
RegistrationOffset
PHTrigger
PHRegistration
ShutdownorStartup(F3)
MainMenu(F4)
DatabaseManagement(F2)
MachineDiagnostics(F3)
MachineSetup(F4)
ENTERkey(F1)
PreviewImage

Instructionmanual
Menu structure
17
Database
Management (F2)
Machine
Diagnostics (F3)
Machine Setup
(F4)
RetrieveFiles VersionInformation UserInterface
ListFiles InkSystem PHSettings
BackupFiles PH PHVacuumSettings
DeleteFiles InkDeliveryModule PHMapping
Advanced PrintStation PrintStationSettings
AvailableSpace VPC ShutdownSettings
RecoverableSpace UserInterface PasswordSettings
FileSpace OCU Communications
TotalSpace InkUsage CustomCodes
Imaging/Printing ShiftCodes
StateLogger SSCCSettings
ActionLogger DateChange
MCULogger ImageSettings
Statistics ErrorConditions
Initialization
■ Main Menu

Instructionmanual
Turning the printer on
18
Ensurepowerisconnected
"I"positionpowersontheprinter
LEDblinksslowly
Donotmoveahotprinthead
≈60mn

Instructionmanual
Turning the printer off
19
Wait3-4hoursformessage:
“ShutdownDone”
Ensureprintinghasstopped
"0"positionpowersofftheprinter
≈3-4h

Ifprinteris“Ready”andno
variablefielddataneedstobe
entered,“Chocolate”jobisready
tobeprinted.
Instructionmanual
Selecting a job
20
Ifjobisnot
listed
OR
OR