Dover Markem Imaje 9040 User manual

Contents
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Général 11
ŶIntroduction 13
ŶLatest information 13
ŶUsing this manual 13
ŶContact us 13
ŶCertification and standards 14
႑Preliminary instructions / Security 15
Liability 15
Health / Hygiene 15
Fire prevention 15
Environment 16
Installation 16
Use 16
Handling 16
Servicing 16
ŶRecycling 17
Description of the printer 19
ŶOverall view 21
ŶElectronics compartment 22
ŶHydraulic compartment 23
Ink circuit - - 24
Ink circuit 25
ŶRear view 26
ŶPrintheads 27

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Description of operator interface 29
ŶDescription 31
Operation area 32
Screen 33
Navigation area 34
Editing area 35
ŶNavigation 36
Welcome screen 36
Accessing menus 37
Menu overview 38
Description of icons 39
Accessing numeric keypad functions 41
Keyboard shortcuts 42
Daily operation 43
ŶPrinter start-up 45
ŶPrinter shut-down 46
Stopping the - - printer 46
Stopping the printer 47
ŶSelect a message 48
ŶPrint a message 49
Stop/Restart printing 49
Load printer 49
ŶModify message 50
Modifying the message in production 50
Modify message 52
ŶCreate message 53
ŶView printer parameters 54
View operating parameters 54
View ink circuit parameters 54
View programming parameters 55
ŶAdding consumables 56

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Editing a message 57
ŶGeneral 59
ŶMessage management 60
Save message 60
Delete message 60
Close message 61
ŶDefine print parameters 62
Change parameters of a message in production 62
Change message parameters 62
Specify print resolution 66
ŶDefine character settings 67
Select a font 67
Bolderize a character 68
Use of tabulation feature 69
ŶUse date and time 71
Specify time and date parameter settings 71
Compose and insert date 72
Compose and insert time 73
ŶUse a counter 74
Display and reset counters 74
Set counter parameters 74
Insert counter 76
ŶUsing user prompts 77
Defining a user prompt 77
Inserting a user prompt 77
Modifying a user prompt 77
ŶUse a postdate 78
Set postdate parameters 78
Compose postdate 79
Insert postdate 79
ŶUse a barcode 80
Set barcode parameters 80
Compose a barcode 82
Insert a barcode 83
Barcode characteristics 84
ŶUse a shift code 88

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Set shift code parameters 88
Insert shift code 89
ŶUse an external variable 90
Define external variable 90
Insert an external variable 90
ŶUse autodating table 91
Set autodate element parameters 91
Compose autodating variable 93
Insert an autodate variable 93
ŶUse of symbols 94
Select a symbol 94
Create symbol 95
Modify Symbol 100
Delete symbol or font 101
ŶExample of message programming 102
Servicing: 9040, 9040 IP65, 9040S 111
ŶProlonged shutdown 113
Printer out of service for eight to fifteen days 113
Printer out of service for 15 days or longer. 113
ŶStart-up following a prolonged shutdown 114
Starting the printer after a shutdown lasting 8 to 15 days 114
Starting the printer after a shutdown lasting 15 days or longer. 114
ŶServicing 115
Head cleaning 115
3,600-hour service 117
ŶAutomatic printer Drain/Flush 118
ŶDrain the ink circuit 121
ŶFlush the umbilical conduit and the head 122
ŶFlush the ink circuit 123
ŶRe-introducing ink into the printer 124

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Servicing: 9040 Contrast 125
ŶProlonged shutdown 127
Shutting down the printer for between 2 hours and 4 days 127
Printer out of service for four or more days 128
ŶStart-up following a prolonged shutdown 129
Restarting the printer after a shutdown lasting between 2 hours and 4 days
129
Starting the printer after it has been out of service for four or more days 129
ŶServicing 131
Clean the head 131
2,000-hour service 133
ŶDrain/flush printer 134
Maintenance 137
ŶStopping and starting jets 139
Jet start-up 139
Start mode settings 139
Jet shut-down 140
ŶJet maintenance 141
Starting problems 141
Before making adjustments 142
Align jets 143
Adjust jet in gutter 144
Adjust break-off point 148
ŶAdjust pressure pump motor speed: -
- 150
ŶPlant air kit settings: 152
Layout of components 152
Characteristics 152
Hydraulic diagram 153
Set inlet pressure 154
Set the vacuum pressure 154
Test the divider bridge 155

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ŶReplace AC supply fuse 156
ŶChange the pressurization air filter cartridge: -
- 157
ŶChange ink filter cartridge: - -
158
ŶChange ink filter cartridge: 159
ŶChange coalescence filter: 160
ŶChange ink: 162
ŶTest electrovalves 163
9040, 9040 IP65 and 9040 S printers 163
9040 Contrast printers 163
ŶHydraulic diagrams: 165
- - - Head drying kit option 165
- - 166
167
Alarms and faults 169
ŶIntroduction 171
ŶOverride head cover and recuperation faults 171
ŶCheck printer parameters 172
Check general operating parameters 172
View operating parameter log 173
ŶPreliminary checks 174
ŶTroubleshooting 175
Introduction 175
When starting printer 175
When starting jets 177
During printing 178
Faults specific to 9040 Contrast printers 180

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Installation and configuration 183
ŶInstalling the printer 185
Characteristics of the printer 9040 IP65 186
ŶInitialize/Configure Printer 188
Select dialog language 188
Initialize date and time 188
Set head/object distance 188
Select machine options 189
Lock access 190
Configure message library 191
Using the Ethernet link 192
Configure serial link 194
External communications 195
ŶExchanging data 197
Connecting media 197
Transfer data 198
ŶInput/output connections 200
Auxiliary connections 200
Connector identification 201
Industrial interface board : layout 202
Signals: inputs and outputs 206
ŶInputs 210
Electrical characteristics of the optocouplers 210
Photocell 210
Disable the object sensor 210
Tachometric generator 210
Data transmitted via the parallel interface 211
Other inputs 211
ŶOutputs 212
Electrical characteristics of the optocouplers 212
Print start signal output 212
Counter 1 final value output 212
Alarm outputs 212
ŶSerial links 213

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Technical Specifications 215
Physical characteristics 217
Installation details 217
Power supply 217
Operating environment 218
Normal accessories 218
Main operating characteristics 218
Performance 219
Compliance with standards and certifications 219
Max noise level 219
Overall dimensions 220
List of fonts 223
List of algorithms 224
Consumables 227
ŶDefinition 229
Labels 230
ŶConsumables and applications 230
ŶConsumables and printers 231
Ink usage specifications 231
Consumption 231
ŶConsumables and safety 231
ŶConsumables: Warranties and liabilities 232

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Général

Général
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General
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ŶIntroduction
Thank you for choosing an Markem-Imaje product to handle your marking and coding
requirements.
This printer is highly adaptable and can be used in a wide variety of applications. With an
optimized design, outstanding stopping and starting performance and simple maintenance,
this printer is easy to set up, easy to use and easy to service.
ŶLatest information
The information contained in this document may not be considered to be contractually
binding. Markem-Imaje reserves the right to change the characteristics indicated in the text
and illustrations contained in this document without notice. The content of this document
may not be reproduced, as a whole or in part, without the permission of Markem-Imaje.
ŶUsing this manual
The following example illustrates the method used to represent the path used to access a
particular function or command via the menu structure:
To access the Message selection function:
ʄFrom the Production menu
Message/Message selection
ʄFrom the icon taskbar
(Direct access: press the key to activate the icon)
ŶContact us
Contact your nearest Markem-Imaje representative to discuss your requirements.
Head office:
9, rue Gaspard Monge
BP110
26501 Bourg-lès-Valence Cedex
FRANCE
Tel: ++ (33) (0)4 75 75 55 00
Fax: ++ (33) (0)4 75 82 98 10
http://www.markem-imaje.com

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ŶCertification and standards
Refer to the identification plate on your machine and the certificate of conformity supplied
with the printer. The ID plate shown below is given as an example and does not relate to
any particular machine.
We are constantly seeking to improve quality in our effort to satisfy your requirements. The
fact that the quality management systems at our industrial sites and the majority of our
commercial subsidiaries are ISO 9001:2000 certified clearly demonstrates this
commitment.
We care for the environment and were the first company in the industry to be awarded
ISO 14001 certification. A total of three sites are ISO 14001 certified: Bourg-lès-Valence,
Gothenburg and Shanghai.

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ŶPreliminary instructions / Security
Before starting work, please read these instructions and the materials safety data sheet (MSDS)
for the consumables used.
Disconnect the printer from the electrical source before opening it or changing any of its components.
Liability
Markem-Imaje shall not be held responsible if the safety instructions are not followed, nor more generally if
elementary safety rules are not applied when using and servicing Markem-Imaje equipment.
This equipment is certified to comply with the department of labour regulations in force on the date of manufacture.
Any consequences of modifications or repairs shall be the sole responsibility of the person carrying them out.
The same applies to use not complying with Markem-Imaje specifications.
All Markem-Imaje printers have safety labels that meet the safety standards governing printer use compliant with Markem-
Imaje recommendations.
Any modification carried out may be counter to printer compliance and the relevant safety standards.
Therefore, Markem-Imaje cannot be held liable for any malfunction or damage caused by any modification of the use
recommended by Markem-Imaje or for any incident arising from use of the printer for any purposes other than those for
which it is designed. It is the sole responsibility of the user to take the precautions required by any use to which he or she
puts the printer.
Health / Hygiene
Please read the safety data sheet (MSDS) for the consumables used.
For certain consumables:
ƑWearing contact lenses when handling these consumables is strictly prohibited.
ƑInk-resistant gloves and safety goggles are recommended during filling and cleaning operations.
Max. noise level < 60 dB A.
Fire prevention
It is essential to comply with the instructions on the safety data sheet (MSDS) for the consumables used.
CAUTION: For continued protection against possible fire, use only the ink/solvent mixtures specified by Markem-Imaje.
If your printer uses flammable ink or make-up:
ƑNever leave containers containing ink, make-up or cleaning products, or ink-soaked rags (even dry) near the printer.
ƑInstall a foam, CO2 or powder extinguisher immediately adjacent to the printer (maximum 10 meters).
ƑNever smoke near the printer. Affix a sign "NO SMOKING, FLAMMABLE INK" near the printer.
ƑEnsure that the printer is kept particularly clean, as dried ink deposits remain highly flammable.
ƑDrums of ink, make-up and cleaning solution must be closed and stored in a ventilated room.
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Environment
Operating temperature: On S7, S8 and 9040 lines: +5°C to +45°C (+41°F to +113°F)
On 9020-9030 printers: +5°C to +40°C (+41°F to +104°F).
Humidity: 0 - 90% RH with no condensation. The use of certain inks may limit the temperature and humidity ranges (see the
ink specification sheet).
The printer must not be used in explosive atmospheres.
Installation
The printer and print head must be attached using appropriate mounting devices to ensure that they are perfectly
stable.
9040: The printer must be attached to the floor using the designated mechanism provided (4 bolts, minimum
diameter 6.mm, with washers, class 5.6 minimum, minimum pull-out resistance 300 daN). Nevertheless, if it is not
possible to attach the printer to the floor, the Markem-Imaje stability kit must be installed on the printer. The print
heads must be attached using appropriate mounting devices to ensure that they are perfectly stable.
The printer must be installed in a ventilated location, away from any source of heat, flames or sparks.
The printer and the print heads must be secured firmly in place with fastening devices.
The printer installation on the production line must not generate any risks for staff.
The operator’s work station faces the printer.
The printer must be connected to a single phase mains electricity network with earth ground, using the cable supplied with
the printer. The standard plug on this cable must be easily accessible.
The electrical and pneumatic installations upline of the printer must comply with applicable regulations. Machine electrical
specifications: refer to the specification plate located near the power receptacle (S7, S8 and 9040 lines) or inside the door
near the consumables (9020-9030 printers).
When the printer or a part thereof is attached to a stand, the stand must be connected to earth ground.
Earth ground all conducting parts not at a voltage reference and which are related to or close to the printer (metal frames,
protective guards, etc.).
For information on fastening an Markem-Imaje accessory, refer to the assembly instructions delivered with it.
Use
The printer is designed for contact-free printing by projecting ink. Any other use of the printer is prohibited, and any
consequences shall be under the entire responsibility of the user.
Consumables (inks, make-up, cleaning products, servicing products) not produced by Markem-Imaje must not be used, and
any consequences shall be under the entire responsibility of the user.
Other types of Markem-Imaje consumables should not be used without Markem-Imaje’s prior approval, and any
consequences shall be under the entire responsibility of the user.
Handling
When the printer contains consumables, it should not be tilted and should only be moved vertically. Totally drain the printer
before moving it to a non-vertical position.
Servicing
Disconnect the printer from the mains before any operations requiring components to be removed or exchanged. Use
appropriate tools for any work on the electrical and hydraulic circuits.
After each maintenance operation, the waste recepticles used should be emptied and cleaned. Do not leave rags soaked
with consumables near the printer.
We recommend that repairs be carried out only by staff who have received technical training
from Markem-Imaje.

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ŶRecycling
The equipment described below is industrial equipment, and therefore cannot be
recycled or recovered as household waste but must be processed using special
methods, as shown by the symbol below.
The following table indicates some of the methods available for recycling machines
when they reach the end of their life cycle. These methods are shown for guidance
purposes only. Other more specialized processes may be used instead of those
indicated.
Please do not hesitate to contact your Markem-Imaje representative for further
information.
Accumulators and batteries used in the equipment must be treated using specialized
methods.
If the equipment is not dismantled on site, the following information must be forwarded to
the service-provider responsible for this operation.
Recycled parts Method
1Stainless steel cabinet. Material 100% recyclable using any metal processing
method.
2Containers for consumables and
ink circuits.
These items consist of plastic, metal and composite
materials which are impregnated with or contain ink.
Recommended method:
Ƒenergy recovery.
3Umbilical and printhead. Ƒenergy recovery,
Ƒrecovery of electrical material,
Ƒrecovery of metals.
CAUTION :
Electronic circuit board present (see 4).
4Electronic circuit boards, screen
and electrical wiring.
Recommended method:
ƑRecovery and treatment of electronic waste
(computers, televisions, etc.).

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Description
of the printer

Description of the printer

Description of the printer
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ŶOverall view
The 9040 printer is produced in four models.
Model Number of heads Number of jets Type of head
1 or 2 1 or 2 G head – M head - P head
1 or 2 1 or 2 G head - M head
1 1 or 2 G head - M head
1 2 S head
1Cabinet
2Operator interface
3Print heads
4Umbilical conduit