Dr. Mach MACH 120 Series Manual

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 1/19
Mounting instructions Directions for use
WALL ATTACHMENT
MACH LED 120/130
MACH 120/130
Wall lamps: Mach 120...............................
Mach 120F.............................
Mach 130...............................
Mach 130F.............................
Mach LED 120.......................
Mach LED 120F.....................
Mach LED 130.......................
Mach LED 130F.....................
Order No. 120 110 2202
Order No. 120 220 2202
Order No. 130 120 2202
Order No. 130 230 2202
Order No. 120 310 2202
Order No. 120 420 2202
Order No. 130 330 2202
Order No. 130 430 2202
Dr. Mach GmbH u. Co., Flossmannstrasse 28, D-85560 Ebersberg
Tel.: [phone], Fax [phone]
Internet: www.dr-mach.com, E-mail: [email protected]

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 2/19
List of contents
1. Safety instructions.............................................................................................................Page 4
2. Mounting layout wall lamps ...............................................................................................Page 5
3. Wall attachment.................................................................................................................Page 7
3.1 Preparatory work on the wall......................................................................................Page 7
3.2 Mounting the wall bearing ..........................................................................................Page 8
3.2.1 Wall attchments, room heights...........................................................................Page 9
4. Electrical connection..........................................................................................................Page 10
4.1 Preparing the electrical connection............................................................................Page 10
4.2 Position of transformer – Dr. Mach lamps..................................................................Page 10
4.3 Wiring diagrams .........................................................................................................Page 10
5. Mounting the articulated arms and the lamp head............................................................Page 11
5.1 Mounting the articulated arms to the wall bearing .....................................................Page 11
5.2 Mounting the lamp to the spring arm..........................................................................Page 12
6. Cleaning ............................................................................................................................Page 14
7. Maintenance......................................................................................................................Page 14
7.1 Periodical maintenance work .....................................................................................Page 14
7.2 Adjusting the spring force...........................................................................................Page 15
7.3 Maintenance of the segment......................................................................................Page 15
8. Data...................................................................................................................................Page 16
8.1 Technical data............................................................................................................Page 16
8.2 Environmental conditions...........................................................................................Page 16
9. Disposal.............................................................................................................................Page 16
10. CE- mark .........................................................................................................................Page 16
11. Dimensions and range of movement...............................................................................Page 17
12. Spare parts......................................................................................................................Page 18
13. Spare parts list.................................................................................................................Page 19

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 3/19
Static inspection
Note:
The static (structural) inspection must be carried out before the installation of the
ceiling or wall anchorage!
- The strength of the construction must be designed, checked and certified by a structural
engineer.
- The respective regional construction regulations that apply must be followed.
- If a wrong hole is drilled by mistake, e.g. drilling of a reinforcement rod, the structural
engineer who is responsible must be contacted, since adequate static load distribution in the
ceiling may have been endangered.
Declaration of acceptance:
It is hereby certified that the supporting ceiling / wall and the ceiling anchoring / wall anchoring
is safe and adequately strong.
Project: ____________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
Anchoring (please check the one that is applicable)
- with dowels authorized by construction authority
- with counter-plate
- other
Location: ____________________________________________
Signature / Stamp: (structural engineer / construction authority)

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 4/19
These installation instructions must be kept at hand together with the
relevant operating instructions of the lamp for consultation at any time.
1. Safety instructions
It is not allowed to connect the lamp to the mains, until it has been fully assembled and
installed. This device is not suitable for use in hazardous locations.
The devices are not suitable for use in combustible blends of anaesthesia agents with oxygen
or nitrous oxide.
Repairs to the wall attachment and special installation work on the sliding contacts should
only be carried out by ourselves or a company expressly authorised by ourselves.
The manufacturer is only responsible for operational safety of the wall attachment when
repairs and modifications are carried out by his own staff or by persons who guarantee
compliance with the safety regulations.
The manufacturer is not responsible for damage to persons or property caused by incorrect or
improper use, or when used for incorrect purposes.
In view of the slight weight of the Dr. Mach lamps, it is not fundamentally necessary to drill through the
wall and use a counter-plate.
Depending on the stability of the location, it may be necessary to use a counter-plate for the wall
attachment.
The forces arising when the widely extending articulated arms tilt, do make it necessary to drill very
carefully with a certified hammer drill, paying close attention to the drilling tolerances.

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 5/19
2. Mounting layout wall lamps
Type 1: Mach 120; Mach 120F
Wall bearing
Wall
Lamp
Bracket Spring arm
Type 2: Mach 130; Mach 130F
Wall bearing
Wall
Lamp
Bracket Spring arm

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 6/19
Wall bearing
Light
Wall
Spring arm
Bracket

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 7/19
3. Wall attachment
3.1 Preparatory work on the wall
190
70
Fastening with dowels
If dowels are included in the scope of supply,
please do not use them!
Dr. Mach cannot guarantee that the supplied
dowels are suitable with the existent wall.
Please ask a structural engineer for the proper
dowels according to the configuration of the
wall (see also the static inspection on page 5).
•In the case of a fixed connection, lay the
electrical cable.
Fastening with counter-plate
Depending on the stability of the location, it may be
necessary to use a counter-plate for the wall
attachment.
•Ascertain the exact position of the OT-lamp-
•In the case of a fixed connection, lay the
electrical cable.
•Stick the supplied drilling template to the wall.
•Drill the two holes ∅12mm and 190mm apart.
When drilling, keep as closely as possible to the
spacing between the holes. The counter-plate
can be mounted with variations of up to 20mm.
Electrical connection is carried out later using a 2m
long cable provided by Dr. Mach with shock-proof
plug on the wall arm.
It is important to check whether there is an
appropriate plug socket in the vicinity.
If the lamp is to be connected directly, the mains
connection must be located between the two fixing
screws (see section showing electrical connection).
Follow any directions given by the technical
staff!
lower fixation hole for wall bearing

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 8/19
4.2 Mounting the wall bearing
3
2
1
For mounting the wall bearing proceed as follows:
Fastening with dowels
•Fix the wall bearing with the dowels
recommended by the structural engineer.
•Place cover 1, cover 2and cap 3in position in
such a way that they engage in the locks.
Fastening with counter-plate
•Fix the wall bearing, push through the M10
threaded rods and screw on the wall bracket
and counter-plate using bolts and hexagonal
nuts (if necessary, weld the hexagonal nuts to
the counter-plate).
•Place cover 1, cover 2and cap 3in position in
such a way that they engage in the locks.

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 9/19
4.2.1 Wall attachment, room heights
Wall attachment
90 800
R700
985
Lower fixation hole for wall bearing
Passin
g
hei
g
ht=2000
Room heights H wall attachments
Lamps Lower borehole for
wall bearing
(min)
Mach 120 2274
Mach 120F 2274
Mach 130 2274
Mach 130F 2274
Mach LED 120 2274
Mach LED 120F 2274
Mach LED 130 2274
Mach LED 130F 2274

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 10/19
4. Electrical connection
4.1 Preparing the electrical connection
Wall attachment
The lights Mach 130 and Mach 130F are normally supplied with integrated transformer and connection
cable with shock-proof plug. The socket used must be installed according to IEC or VDE 0100-710
requirements. In case of the lights Mach LED 120, Mach LED 120F, Mach 120 and Mach 120F the
transformer is positioned in the wall bearing.
Once the electrical connections have been completed, check that the system functions correctly in a no-
load operation trial run.
When connecting to an external transformer, the emerging voltage U will be approx. 10-20% above rated
voltage because of no load and anticipated lead losses. There is no point in making any adjustments until
the lamps have been completely mounted.
4.2 Position of transformer – Dr. Mach lamps
Lamps External transformer
Transformer
in the lamp housing Remark
Mach 120 / 120F X*
Mach 130 / 130F X X*
For models with
electronic transformer –
potentiometer instead of
change-over switch
Mach LED 120 / 120F X*
Mach LED 130 / 130F X*
* Transformer included in the extent of supply
5.3 Wall lights with external transformer / power supply
a. Lights Mach LED 120 / 120F and Mach 120 / 120F
In case of the lights Mach LED 120, Mach LED
120F, Mach 120 and Mach 120F the transformer is
positioned in the wall bearing.
It is possible to connect these lamps direct to a
power supply cable through the wall.
Optionally the lights can be connected by the
supplied connection cables with shock-proof plug to
the wall socket.
Transformer or
power supply
Wall bearing
Bracket

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 11/19
5. Mounting the articulated arms and the l head
5.1 Mounting the articulated arms to the wall bearing
To mount the articulated arms proceed as follows:
•Loosen the screw 1.
•Remove cover 2including the sliding contact-
plug.
•Remove circlip 3, gib washer 4and levelling
washer 5from the suspension tube (tool:
mounting plier).
•Slide the articulated arm onto the suspension
tube.
•Slide the levelling washer, gib washer and
circlip onto the suspension tube in the correct
order.
Take care to ensure that the nose of the gib
washer lies on the lateral bore (not shown) of
the suspension tube, and that the safety ring
slots properly into the groove of the suspension
pipe (tool: mounting plier).
•Place the cover 2back on the articulated arm
and screw on with screw 1.
Wall bearing
1
2
5
4
3
Articulated arm

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 12/19
5.2 Mounting the lamp to the spring arm
ATTENTION! Notice the rated voltage information!
Coupling journal
Lamp bow
Sticker with
voltage information
Each lamp has a red sticker applied near the coupling journal at the lamp bow. The sticker shows
the rated voltage of the lamp.
Connect the lamp only to the prescribed voltage, to avoid irreparable damage (e.g. the electrical
components).
Following rated voltage is usual:
230V24-28V DC 22,8V 120V 110V
After mounting the lamp take off the sticker and dispose it, otherwise it could fall down in the OT-
field after some time!

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 13/19
Do not remove screw 13, it is designed
to fix the sliding contact and provides
earthling!
Attention: If the spring arm is pushed
downwards (the arm is under spring tension) it
may bounce up and cause harm. While
mounting the lamp head no other persons are
allowed to be within the swivel range of the
spring arm.
Mounting the lamp Mach 120/120F to the
spring arm
•Loosen brake screw 1, so the plastic bushing 2
can be slipped easy onto the spring arm.
•Slip plastic bushing 2onto the spring arm to
overlap slots 3.
•Check if the journal 4of the lamp is greased.
•Insert the greased journal 4of the lamp and
insert security segment 5completely into slot 3,
so that the security segment leads in groove 6.
•Rotate plastic bushing 2by 180° up to the
provided drilling for the brake screw and
screw in brake screw 1until you reach the
desired brake effect for lamp head 4.
•Check if lamp head 4is firmly fixed.
Mounting the lights Mach LED 120/120F,
Mach LED 130/130F and Mach 130/130F to
the spring arm
•Loosen brake screw 12, so the plastic bushing
7can be slipped easy onto the spring arm.
•Slip plastic bushing 7onto the spring arm to
overlap slots 8.
•Check if the journal 9of the lamp is greased.
•Insert the greased journal 9of the lamp and
insert security segment 10 completely into slot
8, that the security segment leads in groove 11.
•Rotate plastic bushing 7by 180° up to the
provided drilling for the brake screw and
screw in brake screw 12 until you reach the
desired brake effect for lamp head 9.
•Check if lamp head 9is firmly fixed.
13 3 3 2 1
180°
5 3 6 4
13 8 8 7 12
180°
8
10 12 11 9

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 14/19
6. Cleaning
Note: Before doing any cleaning work turn off the lamp, disconnect from mains and make sure
that the lamp cannot be switched on again.
Please ensure that no disinfection liquid flows into the joints or lamp head.
The surface of the ceiling attachment can be easily kept clean by simply wiping with a wet cloth. You can
use conventional cleaning agents.
Caution:
In order to prevent any damage at plastic parts, do not use scouring agents or alkaline, acidic and
alcoholic cleaning agents.
For cleaning proceed as follows:
•Draw plug from mains.
•Wipe the surface of the ceiling attachment with a wet cloth. As a cleaning agent you can use water or
a soap solution (washing-up liquid).
7. Maintenance
Note: Before doing any maintenance work, turn off the lamp, disconnect from mains and make
sure, that the lamp cannot be switched on again.
7.1 Periodical maintenance work
The following maintenance work/tests has/have to be done every six months:
•check on defects in paint work;
•check on fissures at plastic parts;
•check on deformation of the suspension.
The following maintenance work/tests has/have to be done once a year:
•check the function;
•electrical safety test;
•check the suspension.
Remark:
Check and grease the security segment once a year.

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 15/19
7.2 Adjusting the spring force
Springs are wearing parts, thus the spring force can decrease in time and must be readjusted.
Note: Set the spring force in such a way, that the spring arm with the lamp head holds its position
at every set height.
In case the spring arm with the lamp moves
down on its own, proceed as follows:
•Remove lateral cover A. The adjusting screw (B)
for the spring force is visible now.
•Push the lamp and spring arm upwards as much
as possible, so the spring is without charge.
•Insert a slotted screwdriver into the screw B.
•Turn the adjusting screw to the left
(anticlockwise), until the lamp holds its position
at every set height.
In case the spring arm with the lamp moves
up on its own, proceed as follows:
•Remove lateral cover A. The adjusting screw (B)
for the spring force is visible now.
•Push the lamp and spring arm upwards as much
as possible, so the spring is without charge.
•Insert a slotted screwdriver into the screw B.
•Turn the adjusting screw to the right
(clockwise), until the lamp holds its position at
every set height.
B
A
B
7.3 Maintenance of the segment
•Dismount the lamp head in reverse order of mounting (see chapter 5.2).
•Check the thickness of the segment. It must be at least 1,5mm. In case the thickness of the segment
is less than 1,5mm, it has to be changed.
•Grease the segment and the coupling journal of the lamp.
•Mount the lamp to the spring arm (see chapter 5.2).

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 16/19
8. Data
8.1 Technical data
Wall attachment
Rated voltage 120V / 230V
Rated frequency 50 / 60Hz
Power consumption 60W
Rated current at 24V 2,5A
Protection class I.
The device is not suitable for use in combustible blends of anaesthesia agents with air or for use in
combustible blends of anaesthesia agents with oxygen or nitrous oxide.
The device is designed for continuous operation.
8.2 Environmental conditions
Operation
Min. Max.
Temperature +10°C +40°C
Relative atmospheric humidity 30% 75%
Air pressure 700hPa 1060hPa
Transport / storage
Min. Max.
Temperature +10°C +40°C
Relative atmospheric humidity 30% 75%
Air pressure 700hPa 1060hPa
9. Disposal
The wall attachments do not contain any danger goods.
The components of the wall attachment should be properly disposed at the end of its shelf life. In order to
respect all regulations for disposal, please contact us before disposing the product.
10. CE- mark
The products wall attachment comply to the EMC standards 93/42/EEC for medical
products of the European Community’s Council.

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 17/19
10. Dimensions and range of movement
Rmax=1900
90 800
R700
985

Wall attachment Mach 120/130 Dr. Mach
Mach LED 120/130 Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 18/19
12. Spare parts
06
17,26
01,02,03
05 09
0804
07
10
23,24
23,24 11,26 11,26
13
13
14 14
Mach 120 Mach 130
16,27(25)
18,19,20
16,27(25)
15
09
08
07 21,22

Wall attachment Mach 120/130
Mach LED 120/130 Dr. Mach
Lamps and Engineering
59860002 Edition 11 25.25.2011 / Bak Page 19/19
13. Spare parts list
Item Qty. Name Part no. Remark
01 1 Wall bearing 230V / 24V with power supply 60W
Halogen 74844004 For Mach 120/120F
02 1 Wall bearing 230V / 24V with power supply 60W
LED 74844005 For Mach LED 120/120F and Mach
LED 130/130F
03 1 Wall bearing without transformer 74844002 For Mach 130/130F
04 1 Cover for wall bearing 74841003
05 1 Wall bearing panel 74841004
06 1 Cover 74841005
07 1 Circlip (Seegerring) 74011014
08 1 Gib washer 74011013
09 1 Levelling washer 74011012
10 1 Connection cable with safety plug 74015020
11 1 Securing sleeve RAL5021 74013012 Ondal 1502738
12
13 1 Brake screw 74015007
14 1 Securing segment 74015006
15 1 Screw for cover 65112029
16 2 Cover for arm RAL5021 74015022 Halogen lights
17 1 Power supply 60VA inside wall bearing 67010404 Mach 120/120F, mach
LED 120/120F, Mach
LED 130/130F
18 1 Arm 1-2 kg 74861007 Mach 120/120F
19 1 Arm 2-3 kg 74861008 Mach 130/130F
20 1 Arm 1,8-2,7 kg 74861011 Mach LED 120/120F,
Mach LED 130/130F
21 1 Lateral cover, left 74015010 Ondal T37284
22 1 Lateral cover, right 74015011 Ondal T38505
23 1 Screw M3x10 D7985 :Zn 65152045
24 1 Lock washer A3,2 65582003
25 1 Sliding contact for new-type swing Ondal T19694
26 1 Securing sleeve RAL 5010 74013122 LED lights
27 2 Cover for arm RAL 5010 74015009 LED lights