DSEGenset DSE7410 User manual

057-346 ISSUE: 1
DEEP SEA ELECTRONICS
DSE7410 MKII Conversion to DSE2610
Remote Display
Manual
Document Number 057-346
Author : Bedig Boghossian

DSE7410 MKII Conversion to DSE2610 Remote Display Manual
057-346 ISSUE: 1
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Deep Sea Electronics Ltd.
Highfield House
Hunmanby
North Yorkshire
YO14 0PH
England
Sales Tel: [phone]
E-mail: [e-mail]
Website: www.deepseaelectronics.com
DSE7410 MKII Conversion to DSE2610 Remote Display Manual
© Deep Sea Electronics Ltd.
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents
Act 1988.
Applications for the copyright holder’s written permission to reproduce any part of this publication
must be addressed to Deep Sea Electronics Ltd. at the address above.
The DSE logo and the names DSEGenset®, DSEATS®, DSEPower®and DSEControl®are UK
registered trademarks of Deep Sea Electronics Ltd.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Ltd. reserves the right to change the contents of this document without prior
notice.
Amendments since last publication
Amd. No.
Comments
1
Initial release
Typeface : The typeface used in this document is Arial. Care should be taken not to mistake the upper
case letter I with the numeral 1. The numeral 1 has a top serif to avoid this confusion.

DSE7410 MKII Conversion to DSE2610 Remote Display Manual
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TABLE OF CONTENTS
Section
Page
1INTRODUCTION..................................................................................................5
1.1 CLARIFICATION OF NOTATION............................................................................................6
1.2 GLOSSARY OF TERMS..........................................................................................................6
1.3 BIBLIOGRAPHY ......................................................................................................................7
1.3.1 INSTALLATION INSTRUCTIONS.....................................................................................7
1.3.2 MANUALS.........................................................................................................................7
2SPECIFICATION..................................................................................................8
2.1 OPERATING TEMPERATURE................................................................................................8
2.2 REQUIREMENTS FOR UL ......................................................................................................8
2.3 TERMINAL SPECIFICATION ..................................................................................................9
2.4 POWER SUPPLY REQUIREMENTS.......................................................................................9
2.5 DIGITAL INPUT........................................................................................................................9
2.6 OUTPUTS E & F ....................................................................................................................10
2.7 COMMUNICATION PORTS...................................................................................................10
2.8 COMMUNICATION PORT USAGE .......................................................................................11
2.8.1 USB SLAVE PORT (PC CONFIGURATION)..................................................................11
2.8.2 RS232 PORT...................................................................................................................12
2.8.2.1 REMOTE DISPLAY CONNECTION..........................................................................................12
2.8.2.2 MODBUS PASSTHROUGH CONNECTION.............................................................................12
2.8.2.3 CABLE SPECIFICATION..........................................................................................................13
2.8.3 RS485 PORT...................................................................................................................14
2.8.3.1 MODBUS PASSTHROUGH CONNECTION.............................................................................14
2.8.3.2 CABLE SPECIFICATION..........................................................................................................15
2.8.4 ETHERNET.....................................................................................................................16
2.8.4.1 REMOTE DISPLAY CONNECTION..........................................................................................16
2.8.4.2 DIRECT PC CONNECTION......................................................................................................17
2.8.4.3 CONNECTION TO BASIC ETHERNET NETWORK.................................................................18
2.8.4.4 CONNECTION TO COMPANY ETHERNET NETWORK..........................................................19
2.8.4.5 CONNECTION TO THE INTERNET .........................................................................................20
2.8.4.6 FIREWALL CONFIGURATION FOR INTERNET ACCESS ......................................................21
2.9 SOUNDER..............................................................................................................................22
2.10 DIMENSIONS AND MOUNTING........................................................................................23
2.10.1 DIMENSIONS..................................................................................................................23
2.10.2 PANEL CUTOUT.............................................................................................................23
2.10.3 WEIGHT..........................................................................................................................23
2.10.4 FIXING CLIPS.................................................................................................................24
2.10.5 CABLE TIE FIXING POINTS...........................................................................................25
2.10.6 SILICON SEALING GASKET..........................................................................................25
2.11 APPLICABLE STANDARDS .............................................................................................26
2.11.1 ENCLOSURE CLASSIFICATIONS.................................................................................27
2.11.1.1 IP CLASSIFICATIONS..........................................................................................................27
2.11.1.2 NEMA CLASSIFICATIONS...................................................................................................28
3CONVERSION...................................................................................................29
3.1 UPDATE FIRMWARE............................................................................................................29
4INSTALLATION.................................................................................................32
4.1 USER CONNECTIONS..........................................................................................................32
4.1.1 RS232..............................................................................................................................33
4.1.2 USB SLAVE (PC CONFIGURATION) CONNECTOR ....................................................33
4.2 TYPICAL WIRING DIAGRAM................................................................................................34
4.2.1 WIRING TO THE DSE8610 MKII MODULE ...................................................................35
5CONTROLS AND INDICATIONS......................................................................36
6FRONT PANEL CONFIGURATION...................................................................37
6.1 ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR ................................................38

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6.1.1 EDITING A PARAMETER...............................................................................................38
6.1.2 ADJUSTABLE PARAMETERS (RUNNING EDITOR) ....................................................39
7MAINTENANCE, SPARES, REPAIR AND SERVICING ...................................40
7.1 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE ...................................................40
7.2 PURCHASING ADDITIONAL SEALING GASKET FROM DSE...........................................40
8FAULT DIAGNOSIS ..........................................................................................41
9WARRANTY ......................................................................................................41
10 DISPOSAL......................................................................................................41
10.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) .................................41

Introduction
Page 5 of 42
057-346 ISSUE: 1
1 INTRODUCTION
This document details the conversion of DSE7410 MKII controller to DSE2610 remote display module
and the operation of DSE2610 module following conversion.
The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future
updates of this document will be included to the DSE website at www.deepseaelectronics.com
The DSE2610 display module is available as a firmware update to convert the DSE7410 MKII
modules. The DSE2610 remote display module is used in conjunction with DSE8610 MKII controller
to provide remote monitoring and control. Configuration is made in the configuration of the host
controller, and in the display module itself.
For further details on configuring the ‘host controller’ you are referred to the relevant configuration
software manual (refer to the section entitled Bibliography elsewhere in this document).
The DSE2610 display module operates by mimicking the host controller. This means that the display
shows the same information as on the screen of the host controller, depending upon what buttons
have been pressed on either unit. For instance, when the host controller is showing the engine
information page, the DSE2610 display also shows the engine information page. As the operator
presses the buttons to navigate to this display, both units navigate the pages simultaneously.
Monitoring of the communications link to the host controller is provided to allow an alarm to be
generated in the case of a communications link failure. This alarm is configurable in the host
controller.
Using a PC and the DSE Configuration Suite software allows alteration of selected configuration
parameters. Additionally, the module’s integral front panel running editor allows adjustment of this
information.
The module is housed in a robust plastic case suitable for panel mounting. Connections to the module
are via locking plug and sockets.

Introduction
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1.1 CLARIFICATION OF NOTATION
Clarification of notation used within this publication.
NOTE:
Highlights an essential element of a procedure to ensure correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, could
result in damage or destruction of equipment.
WARNING!
Indicates a procedure or practice, which could result in injury to personnel
or loss of life if not followed correctly.
1.2 GLOSSARY OF TERMS
Term
Description
DSE2610
DSE2610 remote display module
BMS
Building Management System
A digital/computer based control system for a building’s infrastructure.
HMI
Human Machine Interface
A device that provides a control and visualisation interface between a human and a
process or machine.
SCADA
Supervisory Control And Data Acquisition
A system that operates with coded signals over communication channels to
provide control and monitoring of remote equipment

Introduction
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1.3 BIBLIOGRAPHY
This document refers to, and is referred by the following DSE publications which are obtained from
the DSE website: www.deepseaelectronics.com or by contacting DSE technical support:
[e-mail].
1.3.1 INSTALLATION INSTRUCTIONS
Installation instructions are supplied with the product in the box and are intended as a ‘quick start’
guide only.
DSE Part
Description
053-264
DSE2610 Installation Instructions
053-182
DSE8610 MKII Installation Instructions
1.3.2 MANUALS
This document contains only a subset of the operator instructions for the system. For full operating
instructions, consult the relevant documents below.
DSE Part
Description
057-004
Electronic Engines and DSE Wiring Manual
057-238
DSE8610 Configuration Software Manual
057-254
DSE8610 MKII Operator Manual
057-347
DSE2610 Configuration Software Manual

Specification
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2 SPECIFICATION
2.1 OPERATING TEMPERATURE
NOTE: Display Heater option is not applicable on the DSE2610.
Module
Specification
DSE7410 MKII
-30 ºC +70 ºC (-22 ºF +158 ºF)
2.2 REQUIREMENTS FOR UL
Description
Specification
Screw Terminal
Tightening Torque
4.5 lb-in (0.5 Nm)
Conductors
Terminals suitable for connection of conductor size AWG 20 to AWG 13
(0.5 mm² to 2.5 mm²).
Conductor protection must be provided in accordance with NFPA 70,
Article 240
Low voltage circuits (35 V or less) must be supplied from the engine
starting battery or an isolated secondary circuit.
The communication, sensor, and/or battery derived circuit conductors
shall be separated and secured to maintain at least ¼” (6 mm) separation
from the generator and mains connected circuit conductors unless all
conductors are rated 600 V or greater.
Current Inputs
Must be connected through UL Listed or Recognized isolating current
transformers with the secondary rating of 5 A max.
Communication Circuits
Must be connected to communication circuits of UL Listed equipment
Output Pilot Duty
0.5 A
Mounting
Suitable for use in type 1 Enclosure Type rating with surrounding air
temperature -22 ºF to +158 ºF (-30 ºC to +70 ºC)
Suitable for pollution degree 3 environments when voltage sensing inputs
do not exceed 300 V. When used to monitor voltages over
300 V device to be installed in an unventilated or filtered ventilation
enclosure to maintain a pollution degree 2 environment.
Operating Temperature
-22 ºF to +158 ºF (-30 ºC to +70 ºC)
Storage Temperature
-40 ºF to +176 ºF (-40 ºC to +80 ºC)

Specification
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2.3 TERMINAL SPECIFICATION
Description
Specification
Connection Type
Two part connector.
Male part fitted to module
Female part supplied in module
packing case - Screw terminal,
rising clamp, no internal spring.
Example showing cable entry and screw
terminals of a 10 way connector
Minimum Cable Size
0.5 mm² (AWG 20)
Maximum Cable Size
2.5 mm² (AWG 13)
Tightening Torque
0.5 Nm (4.5 lb-in)
Wire Strip Length
7 mm (9/32”)
2.4 POWER SUPPLY REQUIREMENTS
Description
Specification
Minimum Supply Voltage
8 V continuous, 5 V for up to 1 minute.
Cranking Dropouts
Able to survive 0 V for 100 ms providing the supply was at least 10
V before the dropout and recovers to 5 V afterwards.
Maximum Supply Voltage
35 V continuous (60 V protection)
Reverse Polarity Protection
-35 V continuous
Maximum Operating Current
340 mA at 12 V
160 mA at 24 V
Maximum Standby Current
160 mA at 12 V
80 mA at 24 V
Maximum Current When In
Sleep Mode
100 mA at 12 V
50 mA at 24 V
Typical Power
(Controller On, Heater Off)
3.8 W to 4.1 W
Typical Power
(Controller On, Heater On)
6.8 W to 7.1 W
2.5 DIGITAL INPUT
Description
Specification
Number
2 available digital inputs for panel lock functionalities
Arrangement
Contact between terminal and ground
Low Level Threshold
2.1 V minimum
High Level Threshold
6.6 V maximum
Maximum Input Voltage
+60 V DC with respect to plant supply negative
Minimum Input Voltage
-24 V DC with respect to plant supply negative
Contact Wetting Current
5 mA typical
Open Circuit Voltage
12 V typical

Specification
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2.6 OUTPUTS E & F
Description
Specification
Type
Factory set to “audible alarm”, supplied from DC supply terminal 2.
Rating
2 A resistive at plant supply
2.7 COMMUNICATION PORTS
NOTE: All communication ports can be used at the same time.
Description
Specification
USB Slave Port
For connection to PC running DSE Configuration Suite
Non-isolated
Type B USB 2.0
Max distance 6 m (20 feet)
RS232 Serial Port
For connection to a single DSE8610 MKII module’s RS232 port to act as
a Remote Display module.
Also acts as a MODBUS passthrough port when the DSE2610 module’s
Ethernet port is connected to the DSE8610 MKII module’s Ethernet port.
Non –isolated
Max Baud rate 115 kbaud subject to configuration
TX, RX, RTS, CTS, DSR, DTR, DCD
Male 9-way D type connector
Max distance 15 m (50 feet)
RS485 Serial Port
Used for MODBUS passthrough when the DSE2610 is connected to the
DSE8610 MKII module’s RS232 or Ethernet ports.
Isolated
Data connection 2 wire + common
Half Duplex
Data direction control for Transmit (by s/w protocol)
Max Baud Rate 115 kbaud subject to configuration
External termination required (120 )
Max common mode offset 70 V (on board protection transorb)
Max distance 1.2 km (¾ mile)
Ethernet Port
For connection to a single DSE8610 MKII module’s Ethernet port to act
as a Remote Display module.

Specification
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2.8 COMMUNICATION PORT USAGE
2.8.1 USB SLAVE PORT (PC CONFIGURATION)
NOTE: DSE stock 2 m (6.5 feet) USB type A to type B cable, DSE Part Number: 016-125.
Alternatively they are purchased from any PC or IT store.
NOTE: The DC supply must be connected to the module for configuration by PC.
NOTE: For further details of module configuration, refer to relevant DSE Module’s
Configuration Suite Software Manual.
The USB port is provided to give a simple means of connection between a PC and the controller.
Using the DSE Configuration Suite Software, the operator is then able to control the module, starting
or stopping the engine, selecting operating modes, etc.
Additionally, the various module options and communication parameters are available to be viewed or
changed.
To connect a module to a PC by USB, the following items are required:
DSE7410 MKII Controller
DSE Configuration Suite PC Software
(Available from www.deepseaelectronics.com)
USB cable Type A to Type B.
(This is the same cable as often used between a PC and a USB
printer)

Specification
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2.8.2 RS232 PORT
NOTE: For direct connection an RS232 null modem (crossover) cable is required. This is
rated to a maximum cable length of 15 m.
2.8.2.1 REMOTE DISPLAY CONNECTION
When connected to a DSE8610 MKII using RS232, the DSE2610 operates as a Remote Display. This
enables the operator to view various operating parameters (such as coolant temperature, oil pressure,
etc.) and change the operating mode of the DSE8610 MKII using the DSE2610.
As the RS232 port on the DSE2610 is used to provide the Remote Display connection, its RS485 port
is available as a MODBUS Passthrough connection. For further details refer to section entitled RS485
Port elsewhere within this document.
2.8.2.2 MODBUS PASSTHROUGH CONNECTION
NOTE: The baud rate for the RS232 Modbus Passthrough is fixed to 115200.
When connected to a DSE8610 MKII using Ethernet, the DSE2610 module’s RS232 port is available
as a MODBUS Passthrough connection.
The MODBUS register table for the controller is available upon request from the DSE Technical
Support Department.
Many PCs are not fitted with an internal RS232 serial port. DSE DOES NOT recommend the use of
USB to RS232 convertors but can recommend PC add-ons to provide the computer with an RS232
port.

Specification
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2.8.2.3 CABLE SPECIFICATION
NOTE: For direct connection an RS232 null modem (crossover) cable is required. This is
rated to a maximum cable length of 15 m.
D9 Null Modem Cable Wiring Diagram.
PIN No
Notes
1
Received Line Signal Detector (Data Carrier Detect)
2
Received Data
3
Transmit Data
4
Data Terminal Ready
5
Signal Ground
6
Data Set Ready
7
Request To Send
8
Clear To Send
9
Ring Indicator

Specification
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2.8.3 RS485 PORT
NOTE: The DSE2610 module’s RS485 port cannot be used to connect to the DSE8610 MKII
for Remote Display. The DSE2610 module’s RS485 port is for Modbus Passthrough only.
2.8.3.1 MODBUS PASSTHROUGH CONNECTION
When the DSE2610 module’s RS232 / Ethernet is connected to the DSE8610 MKII module’s RS232 /
Ethernet port, the DSE2610 module’s RS485 port is available as a MODBUS Passthrough
connection.
The DSE MODBUS register table for the controller is available upon request from the DSE Technical
Support Department.
RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices)
and allows for connection to PCs, PLCs and Building Management Systems (to name just a few
devices).
One advantage of the RS485 interface is the large distance specification (1.2 km when using Belden
9841 (or equivalent) cable. This allows for a large distance between the module and a PC running the
DSE Configuration Suite software. The operator is then able to control the module, starting or
stopping the engine, selecting operating modes, etc.
Many PCs are not fitted with an internal RS485 serial port. DSE DOES NOT recommend the use of
USB to RS485 convertors but can recommend PC add-ons to provide the computer with an RS485
port.

Specification
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Using RS485 as MODBUS Passthrough With:
Ethernet (DSE2610) to Ethernet (DSE8610 MKII)
RS232 (DSE2610) to RS232 (DSE8610 MKII)
2.8.3.2 CABLE SPECIFICATION
NOTE: DSE recommend Belden 9841 (or equivalent) cable for RS485 communication. This
is rated to a maximum cable length of 1.2 km. DSE Stock Belden 9841 cable, DSE Part Number:
016-030.
Description
Specification
Cable Type
Two core screened and shielded twisted pair
Cable Characteristics
120 impedance
Low capacitance
Recommended Cable
Belden 9841
Belden 9271
Maximum Cable Length
1200 m (¾ mile) when using Belden 9841 or direct equivalent.
600 m (656 yards) when using Belden 9271 or direct equivalent.
RS485 Topology
“Daisy Chain” Bus with no stubs (spurs)

Specification
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2.8.4 ETHERNET
2.8.4.1 REMOTE DISPLAY CONNECTION
When connected to a DSE8610 MKII using Ethernet, the DSE2610 operates as a Remote Display.
This enables the operator to view various operating parameters (such as coolant temperature, oil
pressure, etc.) and change the operating mode of the DSE8610 MKII using the DSE2610.
As the Ethernet port on the DSE2610 is used to provide the Remote Display connection, its RS232
and RS485 ports are available as a MODBUS Passthrough connection. For further details refer to
section entitled RS232 Port and RS485 Port elsewhere within this document.
RS485 MODBUS Passthrough
RS232 MODBUS Passthrough

Specification
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2.8.4.2 DIRECT PC CONNECTION
Requirements
•Ethernet cable (see below)
•PC with Ethernet port
Ethernet Cable Wiring Detail
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Pin
Connection 1 (T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
Network Cable

Specification
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2.8.4.3 CONNECTION TO BASIC ETHERNET NETWORK
Requirements
•Ethernet cable (see below)
•Working Ethernet (company or home network)
•PC with Ethernet port
Ethernet Cable Wiring Detail
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Pin
Connection 1 (T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
Ethernet Router
or ADSL Router
Ethernet Cable

Specification
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2.8.4.4 CONNECTION TO COMPANY ETHERNET NETWORK
Requirements
•DSE module with the ability to connect to Ethernet
•Ethernet cable (see below)
•Working Ethernet (company or home network)
•PC with Ethernet port
Ethernet Cable Wiring Detail
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Pin
Connection 1 (T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
PC Network
Wall
Connection
Sockets
Ethernet Router
or ADSL Router
Ethernet
Cable
For the advanced
Engineer, this cable has
both ends terminated as
T568A or T568B.

Specification
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2.8.4.5 CONNECTION TO THE INTERNET
Requirements
•Ethernet cable (see below)
•Working Ethernet (company or home network)
•Working Internet connection (ADSL or DSL recommended)
Ethernet Cable Wiring Detail
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Pin
Connection 1 (T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
DSL or ADSL
Router
Optional ‘Local’
Site PC
INTERNET
PC Remote From
Generator Site
The DSL/ADSL
router routes
external network
traffic
Ethernet
Cable
DSL or ADSL
Router