SIGMA TEK DC 061-1 User manual

DC 061-1
S-DIAS Axis Module
Date of creation: 26.07.2016
Version date: 23.08.2019
Article number: 20-014-061-1E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2016
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-
ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through
use of this handbook.

S-DIAS AXIS MODULE DC 061-1
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S-DIAS Axis Module DC 061-1
with 1 motor output stage
1 resolver input
1 holding brake
The S-DIAS DC 061-1 axis module is used to control a brushless DC
motor with a 48-Volt supply voltage and phase current of up to 6 A. A
resolver input is available for position feedback. A 24 V output for con-
necting a holding brake is provided. External Regen brake can also be
connected.

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Contents
1Basic Safety Guidelines......................................................... 5
1.1 Symbols Used...............................................................................5
1.2 Disclaimer......................................................................................7
1.3 General Safety Guidelines...........................................................8
2Technical Data ........................................................................ 9
2.1 Motor Driver Specifications.........................................................9
2.2 Resolver Specifications...............................................................9
2.3 Enable Inputs Specifications.......................................................9
2.4 Holding Brake Specifications....................................................10
2.5 Regen Brake Specifications ......................................................10
2.6 Electrical Requirements.............................................................11
2.7 Miscellaneous .............................................................................14
2.8 Environmental Conditions.........................................................14
3Mechanical Dimensions........................................................15
4Connector Layout..................................................................16
4.1 Baumüller ....................................................................................16
4.2 Kollmorgen..................................................................................17
4.3 Status LEDs.................................................................................18
4.4 Applicable Connectors...............................................................19
4.5 Label Field...................................................................................21
5Wiring......................................................................................22

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5.1 Wiring Example...........................................................................22
5.2 Wiring AKM Motors.....................................................................23
5.2.1 Wiring AKM Motors with M23 Round Connectors............................. 24
5.2.2 Wiring AKM Motors with Molex Connectors...................................... 25
5.2.3 Wiring AKM Motors with Y-Tec......................................................... 25
5.3 Servo Motor and Encoder Cables .............................................26
5.4 Encoder Cable (M23 and Y-Tec)................................................27
5.4.1 M23................................................................................................... 27
5.4.2 Y-Tec ................................................................................................ 27
6Motor Overload Protection...................................................28
7Safety Conformity .................................................................28
7.1 Functional Safety Standards .....................................................28
7.2 EU Conformity Declaration........................................................28
7.3 Safety-Relevant Parameters ......................................................28
8Additional Safety Information ..............................................29
8.1 STO...............................................................................................31
8.2 Function.......................................................................................31
8.3 Function Test ..............................................................................32
9Wiring Examples ...................................................................33
9.1 Performance Level e, Category 4 or SILCL 3 –Safety PLC....33
9.2 Performance Level e, Category 3 & SILCL 3 –Safety PLC.....35
9.3 Performance Level e, Category 4 or SILCL 3 –Conventional 37

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9.4 Performance Level d, Category 2 or SIL 2 –Conventional ....39
10 Transport/Storage..................................................................41
11 Mounting.................................................................................42
12 Maintenance...........................................................................44
12.1 Maintenance................................................................................44
12.2 Repairs.........................................................................................44
13 Disposal..................................................................................44

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1 Basic Safety Guidelines
1.1 Symbols Used
The following symbols are used in the user documentation for warning and danger mes-
sages, as well as informational notes:
DANGER
Identifies an immediate danger with high risk, which will lead to immediate
death or serious injury if not avoided.
Identifie un danger immédiat avec un risque élevé, entraînant le décès
immédiat ou des blessures graves s’il n’est pas évité.
WARNING
Identifies a possible danger with a mid-level risk, which can lead to death or
(serious) injury if not avoided.
Indique un danger possible d’un risque moyen de décès ou de (graves)
blessures si les consignes de sécurité ne sont pas respectées
CAUTION
Identifies a low risk danger, which can lead to injury or property damage if
not avoided.
Indique un danger avec un niveau de risque faible des blessures légères ou
des dommages matériels si les consignes de sécurité ne sont pas re-
spectées.
Warning, dangerous electrical voltage.
Attention, tension électrique dangereuse.
Hot surface warning.
Avertissement de surface chaude.
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges élec-
trostatiques.

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Provides user tips, informs of special features and identifies especially
important information in the text.
Fournit des conseils d’utilisation, informe sur les fonctions particulaires et
souligne les informations particulièrement importantes dans le texte.

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1.2 Disclaimer
The contents of this document were prepared with the greatest care. How-
ever, deviations cannot be ruled out. This document is regularly checked
and required corrections are included in the subsequent versions. The
machine manufacturer is responsible for the proper assembly, as well as
device configuration. The machine operator is responsible for safe han-
dling, as well as proper operation.
The current document can be found on our website. If necessary, contact
our support.
Subject to technical changes, which improve the performance of the devic-
es. The following documentation represents a series of product descrip-
tions. It does not guarantee properties under the warranty.
Please thoroughly read the corresponding data sheets, operating instruc-
tions and this system handbook before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused through
non-compliance with these instructions or applicable regulations.
The general and special safety instructions described in the following sec-
tions, as well as technical regulations, must therefore be observed.

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1.3 General Safety Guidelines
According to EU Guidelines, the operating instructions are a component of
a product.
This manual must therefore be accessible in the vicinity of the machine
since it contains important instructions.
This technical documentation should be included in the sale, rental or trans-
fer of the product, or its online availability indicated.
Maintain this manual in readable condition and keep it accessible for refer-
ence.
This device contains a Li-Ion battery. For this reason, we refer you to the
manufacturer’s specification (battery safety data sheet). This can be found
on our website.
Regarding the requirements for Safety and health connected to the use of
machines, the manufacturer must perform a risk assessment in accordance
with machine guidelines 2006/42/EG before introducing a machine to the
market.
Before commissioning this product, check that conformance with the provi-
sions of the 2006/42/EG guidelines is correct. As long as the machine, with
which the with the HGW or BWH should be used does not comply with the
guideline, operating this product is prohibited.
Operate the unit with devices and accessories approved by SIGMATEK
only.
CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened, otherwise it could be damaged!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans l’appareil.
L’appareil ne doit pas être ouvert, sinon il risque d’être endommagé!
Regularly check the housing for mechanical damage.
Vérifier régulièrement l’absence de dommages mécaniques sur le boîtier.