Duplo DocuCutter CC-228 Building instructions

DocuCutter CC-228
SERVICE, PARTS and WEEE MANUAL
Rev. 042013
Effective from: S/N 881041304078

-
1
-
Declaration of Conformity
PrintFinishing Co. Ltd., located at 625 Sec. II, Wende Road, Hsin-Pu, Hsin-Chu 30500, Taiwan declares that the
product compliances with the provision defined in the regulations as below.
Product Name Model
Regulation
UL / CSA Low Voltage Directive
2006/95/EC
RoHs Directive 2011/65/EU
Electromagnetic
Compatibility
Directive
2004/108/EC
Standard
DocuCutter
Ultra Cut
CC-228
UC-1`30
UL60950-1, 2
nd
Edition,
2007-03-27
CSA 22.2 No
60950-1-07, 2nd
Edition, 2007-03
EN60950-1: 2006/
A11: 2009/A1:2010
EN61000-3-2
EN61000-3-3
EN61000-6-2
EN61000-6-4
IEC61000-4-2
IEC61000-4-3
IEC61000-4-4
IEC61000-4-5
IEC61000-4-6
IEC61000-4-8
IEC61000-4-11
EN60950-1
IEC60950-1
EN50581
CISPR 16-2-3
CISPR 16-2-1
CISPR 16-2-2
Keeper of the CE technical file in the European Community:
Duplo International Ltd.
Hanskampring 6, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD UK

-
2
-
SAFETY PRECAUTIONS
Always observe the cautions and warnings given below to prevent personal injury or property damage.
Disposal of Waste Electrical and Electronics Equipment (WEEE)
This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should
not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for recycle advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help
prevent potential negative effects on the environment and human health.
En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses Produkt in
europäischen Länden nicht als Haushaltsmüll entsorgt werden, darf, Bitte informieren Sie sich bei lhren örtlichen
Behörden oder bei Ihren Händler hinsichtlich einer Empfehlung fü
r die Entsorgung und führen Sie die betreffenden
Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling
entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und die menschliche
Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas étre
éliminé comme des ordures ménagéres.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou reseignez-vous auprés de
votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés,
vous contributez à éviter son action nocive potentielle sur I’ environnement et santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consummate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non
deve essere buttato nei rifiuti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi
fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo correto), aiuterete a
prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los paises europeos este producto no deberá eliminarse
como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su
distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaji de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y
reciclaji adecuados, contribuirá a evitar posibles efectos negativos en el medio ambiente y la salud humana.
SP

-
3
-
WEEE information (for Europe)
As a minimum the following substances, preparations and components has to be removed from any separately
collected WEEE (Waste Electrical and Electronics Equipment).
In this parts catalogue, these WEEE symbols are appended to corresponding parts in this parts catalogue.
WEEE Symbol Meaning
ABS (Poly Acrylonitrile Butadiene Styrene) Plastic Material
LCD LCD Displays
Cables Electric Cables
Battery Batteries
PCBA PCB’s over 10 square centimeters in size
Bromides Plastic Containing Bromides
In considering of separate collection, plastics are subdivided into the following categories.
In this parts catalogue, these abbreviations are appended to corresponding parts in the parts catalogue.
Abbreviation Category
ABS (Poly Acrylonitrile Butadiene Styrene) Plastic Material
NBR Nitrile Rubber (Acrylonitrile-Butadiene Rubber)
PC Polycarbonate
POM Polyoxymethylene
PVC Polyvinyl Chloride
PU Polyurethane
EPDM Synthetic Rubber
Mar Marprene
Nylon Nylon 6
IXEF Fiber Glass
TEF Teflon
POA PolyAcetal

-
4
-
Precautions in Maintenance and Handling
1. Repairs should be performed by qualified service personnel.
2. WARNING:
2.1 To avoid the risk of touching to any hot spot on UV Curing section to cause injury, system has to
be cool down before performing any services procedure in curing section.
2.2 To avoid the risk of electrical shock, disconnect the machine from the A.C. power source before
performing any services procedure.
3. The hardware used is METRIC. Replace hardware only with the same size as was originally used.
4. Observe caution when cutting cable “ty-wraps” so as not damages the electrical wires.
5. Note the routing of wiring harnesses, cables and the position of parts and assemblies before
disassembly. They must be reassembled in the original configuration to avoid damage from moving
components during operation.
6. When using a tool generating heat such as soldering iron, take care not to damage the harnesses and
cables.

-
5
-
Contents Page
Delare od Conformity. ......................................................................................... 1
Safety and Precautions. ...................................................................................... 2
WEEE Information. .............................................................................................. 3
Precaution in Maintenance and Handling ......................................................... 4
Specification. ....................................................................................................... 6
Explosive View and WEEE. .................................................................................. 7
2.1 Right Side Plate ASm. ............................................................................. 8
2.2 Left Side Plate Asm. ................................................................................ 9
2.3 Electric Panel Asm. ................................................................................. 10
2.5 Feed Tray Asm. ........................................................................................ 11
2.6 Feed Ramp Asm. ..................................................................................... 13
2.8 Front Lower Transport Asm. .................................................................. 14
2.9 Rear Lower Transport Roller Asm. ......................................................... 15
2.10 Front Upper Transport Roller Asm. ..................................................... 16
2.11 Rear Upper Transport Roller Asm. ....................................................... 17
2.12 Feed Roller Asm. ................................................................................... 18
2.13 Cutter Transmission Asm. .................................................................... 19
2.14 Cutting Knife Asm. ................................................................................ 20
2.15 Slitter Asm. ............................................................................................ 22
2.16 Slitter Chassis Asm. ............................................................................... 24
Electrical Wiring Diagram. .................................................................................. 25
Sensor Voltage Measurement. ........................................................................... 26
Cutting Factor Calibration. .................................................................................. 27
Feed Tray Tension Adjustment. .......................................................................... 29
Paper Weight. ...................................................................................................... 30
Top Margin Parallel Adjustment. ........................................................................ 31
Self-Diagnose. ...................................................................................................... 32
Error Message and Trouble Shooting. ............................................................... 33
Recommended Spare Parts. ............................................................................... 35

-
6
-
Specification
Paper Size LT / Legal Size/ 9” x 14” (Max)
Paper Weight 120gsm ~ 350gsm
Feeder Capacity 75 sheets (200gsm)
Receiving Tray 500 business cards
Speed Up to 130 business cards per min
Accuracy ± 0.3 mm
Dimension 13.8” (W) x 15.4” (D) x 13” (H)
Net Weight 60 lbs (27Kgs)
Power 115/23D0V Selectable, 50/60Hz, 1.2A

-
7
-
Explosive View and WEEE(Fig.1)
NO Index
P/N Name Q’TY
1 2.1 881-A00-000A Asm, Side Plate, R 1
2 2.2 881-B00-000A Asm, Side Plate, L 1
3 2.3 881-C00-000A Asm, Electric Panel 1
4 2.4 881-216-000A Cover, Front Safety 1
5 2.5 881-E00-000A Asm, Feed Table 1
6 2.6 881-F00-000A Asm, Feed Ramp 1
7 2.7 881-G00-000A Bar, Tie 2
8 2.8 881-H00-000A Asm, Transmission Roller, Lowe, Front 1
9 2.9 881-K00-000A Asm, Transmission Roller, Lower, Rear 1
10 2.10 881-L00-000A Asm, Transmission Roller, Upper, Front 1
11 2.11 881-M00-000A
Asm, Transmission Roller, Upper, Rear 1
12 2.12 881-N00-000A
Asm, Feed Roller 1
13 2.13 881-P00-000A Asm, Lower Knife 1
14 2.14 881-Q00-000A
Asm, Upper Knife 1
15 2.15 881-112-0000 Module, Slitter, 2X3.5” 1
16 2.16 881-R00-000A Asm, Slitter Mounting Chassis 1
17 2.17 881-107-000B Top, Safety Cover 1
18 2.18 881-110-0000 Cover, Rear 1
19 2.19 881-S00-000A Cover, Rear Lower Safety 1
20 2.20 881-108-000B Waste Bin 1
21 2.21 881-109-000A Asm, Catcher 1
Fig. 1

-
8
-
2.1 Right Side Plate Asm (Fig. 2)
NO Index
P/N Name Q’TY
1 2.1.01
881-A01-000A Side Plate, Right 1
2 2.1.02
00R-000-1101 Rubber Foot 2 NBR
3 2.1.03
00B-000-0905 Angle Bracket 4
4 2.1.04
881-A04-000A Stopper 1
5 2.1.05
00A-000-1211 Asm, PCB, Power 1 PCBA
6 2.1.06
00M-000-0403
Motor, SQ, 2.58V, 3A 1
7 2.1.07
881-708-0000 Crank, Knife Driving 1
8 2.1.08
881-707-0000 Bushing, OD8, ID6.2 1
9 2.1.09
00B-L12-60ZZ Ball Bearing, L-1260ZZ 1
10 2.1.10
08P-17G-0635 Pulley, 0.8 P, 17G, ID6.35 1
11 2.1.11
00B-MXL-088C
Belt, 0.2P, 88XL 1
MAR
12 2.1.12
881-A12-000A Standoff, Slitter Positioning 1
13 2.1.13
881-A13-000A Stud, Idle Gear 1
14 2.1.14
00G-M10-1912
Gear, M1.0, 19T, OD 12, Idler 1
15 2.1.15
00B-L12-80ZZ Ball Bearing, L1280ZZ 2
16 2.1.16
881-118-000A Case, R, CC-228 1
Fig. 2

-
9
-
2.2 Left Side Plate Asm (Fig. 3)
NO Index
P/N Name Q’TY
1 2.2.01
881-B01-000A Side Plate, Left 1
2 2.2.02
00R-000-1101 Rubber Foot 2 NBR
3 2.2.03
00B-000-0905 Angle Bracket 4
4 2.2.04
881-B04-000A Stopper 1
5 2.2.05
00A-000-1121 Asm, PCB, Interface 1 PCBA
6 2.2.06
00A-000-1601 Asm, PCB, LCD Interface 1 PCBA
7 2.2.07
00A-000-1001 Asm, PCB, LOGIC 1 PCBA
8 2.2.08
00M-000-0401
Motor, CKM245-01AH 1
9 2.2.09
02P-17G-0500 Pulley, 0.2 P, 17G, ID5.00 1
10 2.2.10
00B-0XL-132C Belt, 0.2P, 132XL 1
MAR
11 2.2.11
881-B11-000A Standoff, Slitter Module Positioning 1
12 2.2.12
00A
-
000
-
1501
Asm, PCB, Control Panel 1
PCBA
881-102-0002 Key Pad, CC-228 1 PC
13 2.2.13
00D-000-0303 Display, LCD 1 PC/PCBA
14 2.2.14
00A-000-0188 Asm, Interlock Switch 3
00B-000-0943 Bracket, Interlock Switch Mounting 3
00S-000-6105 Switch, Interlock 3
15 2.2.15
00C-000-2050 Cover, Interlock Switch 3
16 2.2.16
00S-000-1513 Sensor, Interrupter, EE-SV3 1
17 2.2.17
881-117-000A Case, L, CC-228 1
Fig. 3

-
10
-
2.3 Electric Panel Asm (Fig. 4)
NO Index P/N Name Q’TY
1 2.3.01 881-C01-000A Plate, Electric Panel 1
2 2.3.02 00R-000-1101 Rubber Foot 1 NBR
3 2.3.03 00F-000-0003 Fan, DC 12V 1
4 2.3.04 00A-000-0161 Asm, Driver Box, Common 1 PCBA
5 2.2.05 00T-000-1405 Transformer 1
6 2.2.06 00R-000-0301 Rectifier Board 1 PCBA
7 2.2.07 00F-000-0401 Emi Filter Type 1
8 2.3.08 00B-000-0959 Bracket, Power Entry 1
9 2.3.09 00S-000-6112 Power switch
1
Fig. 4

-
11
-
2.5 Feed Tray Asm (Fig. 5)
NO Index P/N Name Q’TY
1 2.5.01 881-211-000B Tray, Feed, CC-228 1
2 2.5.02 881-E02-000A Shaft, Side Guide Sliding 1
3 2.5.03 881-E03-000A Bracket, Side Guide Mounting 2
4 2.5.04 00S-000-5901 Standoff, 6.35 x 2.2mm 4
5 2.5.05 881-105-000B Side Guide, Feeder, CC-228 2
6 2.5.06 881-215-000A Thumb Screw, Feeder Side Guide 2
7 2.5.07 881-406-000A Shaft, Pivot, Feed Tray 1
8 2.5.08 881-217-000A Bracket, Feed Tray Mounting 2
9 2.5.09 881-212-000B Index, Center Alignment 1
10 2.5.10
00A
-
000
-
0
20
7
Sensor, Paper
, Black
1
11 2.5.11
00C
-
0
16
-
100A
Collar, OD16, ID10
1
12 2.5.12
881
-
E12
-
000A
Nylon
Graphite Gasket
, OD16, ID10.1
1
Nylon
13 2.5.13 881-E13-000A Nut, Center Alignment 1
14 2.5.14 881-104-0000 Knob, Center Alignment 1
15 2.5.15 881-E15-000A Nylon Graphite Gasket, OD21, ID10.2 1 Nylon
16 2.5.16 881-E16-000A Bushing, Ø10.1 x 2.5
2 POM
17 2.5.17 00C-016-080A Collar, OD16, ID8(00C-000-1205) 1
18 2.5.18 881-E18-000A Plate, Pressure Scale 1
19 2.5.19 881-E19-000A Lever, Pressure Adjustment 1
20 2.5.20
881
-
E20
-
000A
Pl
ate
,
spring
Force A
djustment
1
21 2.5.21
881
-
E21
-
000A
Bushing, OD12, ID7.
5
1
22 2.5.22 881-E22-000A Plate, Spring 1
23 2.5.23 881-E23-000A Spring, Feed Tray Tension, Outer 1
24 2.5.24 881-E24-000A Spring, Feed Tray Tension, Inner 1
25 2.5.25 881-E25-000A Spring, Pressure Adjustment Lever 1
26 2.5.26 881-103-000B Plate, Feed Tray Extension 1
27 2.5.27 00S-000-5902 Standoff, Ø 6.35 x 4 2
Fig. 5

-
12
-

-
13
-
2.6 Feed Ramp Asm (Fig. 6)
NO
Index P/N Name Q’TY
1 2.6.01 881-116-000A Ramp, Feed 1
2 2.6.02 00B-000-0905 Angle Bracket 4
3 2.6.03 881-F03-000A Asm, Separator 1
2.6.03.01
881-F03-010A Base, Separator Asm 1
2.6.03.02
881-F03-020A Plate, Separator Asm Stop 1
2.6.03.03
881-F03-030A Bracket, Separator Sitting 1
2.6.03.04
881-F03-040A Pin, Separator Spring Holding 1
2.6.03.05
881-F03-050A Spring, Separator 1
2.6.03.06
881-F03-060A Pin, Pivot, Separator Asm 1
2.6.03.07
00E-M03-E000
E-Ring, M3 2
2.6.03.08
00S-000-1604 Separator, CC-228 1 POM/PU
4 2.6.04 881-225-000A
Guide, Feed Ramp
1
5 2.6.05 00S-000-1515 Sensor, Mark Reader, EE-SB5 1
6 2.6.06 881-F06-000A Bracket, Paper Registration, CC-228 4
Fig. 6

-
14
-
2.8 Front Lower Trasport Roller Asm (Fig. 7)
NO Index P/N Name Q’TY
1 2.8.01 881-H01-000A Roller, Transport, CC-228 1
2 2.8.02 00G-M10-1910
Gear, M1, 19T, ID10 1
3 2.8.03 00B-F19-80ZZ Ball Bearing, LF-1980ZZ 2
4 2.8.04 00C-016-080A Collar, OD16, ID8 1
5 2.8.05 08P-51G-0800 Pulley, 0.8 P,51G,ID8 2
Fig. 7

-
15
-
2.9 Rear Lower Transport Roller Asm (Fig. 8)
NO Index P/N Name Q’TY
1 2.9.01 881-H01-000A Roller, Transport, CC-228 1
2 2.9.02 00G-M10-1910
Gear, M1.0, 19T, ID10 1
3 2.9.03 00B-F19-80ZZ Ball Bearing, F-1980ZZ 2
4 2.9.04 00C-016-080A Collar, OD16, ID8 1
5 2.9.05 08P-51G-0800 Pulley, 0.8 P,51G,ID8 2
6 2.9.06 00B-MXL-082C
Belt, 0.2P, 82MXL, 8mm 1 MAR
Fig. 8

-
16
-
2.10 Front UpperTransort Roller Asm (Fig. 9)
NO Index P/N Name Q’TY
1 2.10.01 881-L01-000A Roller, Upper, Transport, CC-228 1
2 2.10.02 00G-M10-1910
Gear, M1.0, 19T, ID10 1
3 2.10.03 881-L03-000A Nylon Graphite Gasket, OD14, ID8.2
1 Nylon
4 2.10.04 00H-L12-800A Housing, 1280 Ball Bearing (00H-000-0501) 2
5 2.10.05 00B-F12-80ZZ Ball Bearing, F-1280ZZ 2
6 2.10.06 00B-L12-80ZZ Ball Bearing, L-1280ZZ 2
Fig. 9

-
17
-
2.11 Rear UpperTransnsport Roller Asm (Fig. 10)
NO Index P/N Name Q’TY
1 2.11.01 881-M01-000A
Roller, Transport 1
2 2.11.02 00G-M10-1910
Gear, M1.0, 19T, ID10 1
3 2.11.03 881-L03-000A Nylon Graphite Gasket, OD14, ID8.2
1 Nylon
4 2.11.04 00H-L12-80ZZ Housing, 1280 Ball Bearing, Transport Rocker 2
5 2.11.05 00B-F12-80ZZ Ball Bearing, F-1280ZZ 2
6 2.11.06 00B-L12-80ZZ Ball Bearing, L-1280ZZ 2
Fig. 10

-
18
-
2.12 Feed Roller Asm (Fig. 11)
NO Index P/N Name Q’TY
1 2.12.01 881-N01-000A
Shaft, Feed Roller 1
2 2.12.02 00B-0UF-L001 Pillow Block Ball Bearings, UFL-001 1
3 2.12.03 00R-000-1502 Feed Roller, CC-228 3 PU
881-N03-000A
Core, Feed Roller
4 2.12.04 881-N04-000A
Shaft, Feed Driving 1
5 2.12.05 162-107-0400 Bushing, OD7, ID6 4
6 2.12.06 00B-062-01ZZ Ball Bearing, 6201ZZ 1
7 2.12.07 00H-062-010A Housing, Ball Bearing 6201ZZ 1
8 2.12.08 881-N08-000A
Gasket 1 Nylon
9 2.12.09 08P-24G-1800 Pulley, 0.8 P,24G,ID18 1
10 2.12.10 00O-000-FC12 One Way Clutch, OD18, ID12, FC-12 1
11 2.12.11 00B-000-1209 Hardening Bushing, OD12, ID9(LRT-91216) 1
Fig. 11

-
19
-
2.13 Cutter Transmisaion Asm (Fig. 12)
NO Index P/N Name Q’TY
1 2.13.01 881-704-000A Knife, Upper. CC-228 1
2 2.13.02 881-P02-000A Plate, Upper KNIFE MOUNTING 2
3 2.13.03 881-719-000A Link 2
4 2.13.04 881-707-000A Bushing, OD8, ID6 2
5 2.13.05 881-P05-000A Shaft, Knife Driving 1
6 2.13.06 00B-F19-10ZZ Ball Bearing, F-1910ZZ 2
7 2.13.07 881-721-000A Arm, R, Knife Driving 1
8 2.13.08 881-720-000A Arm, L, Knife Driving 1
9 2.13.09 881-722-000A Shutter, Index, CC-228 1
Fig. 12