Duplo DocuCutter CC-229 Building instructions

DocuCutter CC-229
Service and Parts Manual
Revision Date: 09/16/18
Before operating the machine, read this manual. Follow all safety precautions.
Duplo USA Corporation
3050 S. Daimler St, Santa Ana, CA 92705
www.duplousa.com

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Revison History
Date Change/Add/
Delete
Reason
Page
Technical Bulletin
06/25/18 1. Add
2. Change
A die module to do crease/Perf/Emboss job
Model change from CC-228 to CC-229

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Declaration of Conformity
PrintFinishing Co. Ltd., located at 625 Sec. II, Wende Road, Hsin-Pu, Hsin-Chu 30544, Taiwan declares that the
product compliances with the provision defined in the regulations as below.
Product Name Model
Regulation
UL / CSA Low Voltage Directive
2006/95/EC
RoHs Directive 2011/65/EU
Electromagnetic
Compatibility
Directive
2004/108/EC
Standard
DocuCutter CC-229 UL60950-1, 2
nd
Edition,
2007-03-27
CSA 22.2 No
60950-1-07, 2nd
Edition, 2007-03
EN60950-1: 2006/
A11: 2009/A1:2010
EN61000-3-2
EN61000-3-3
EN61000-6-2
EN61000-6-4
IEC61000-4-2
IEC61000-4-3
IEC61000-4-4
IEC61000-4-5
IEC61000-4-6
IEC61000-4-8
IEC61000-4-11
EN60950-1
IEC60950-1
EN50581
CISPR 16-2-3
CISPR 16-2-1
CISPR 16-2-2

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Conformity of FCC Class A
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in
a residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.

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Contents
SAFETY PRECAUTIONS.........................................................................................................................................5
WEEE Informations .............................................................................................................................................6
Precautions in Maintenance and Handling......................................................................................................... 7
Introduction ........................................................................................................................................................8
Specifications ......................................................................................................................................................8
Electric Connections – Main Board.....................................................................................................................9
Sensor Location and Trouble Shooting………………………………………………………………………………………………………..10
Electric Connections – Driver Board ................................................................................................................. 11
Motor Driver Trouble Shooting Procedure…………………………………………………………………………………………………..12
Firmware Upgrade ............................................................................................................................................13
Calibrations .......................................................................................................................................................18
Paper Weight ..................................................................................................... Error! Bookmark not defined.9
Top Margin Parallel Adjustment…………………………………………………………………………………………………………………..20
Error Message and Trouble Shooting ...............................................................................................................21
Explosive View and WEEE .................................................................................................................................23
Recommended Spare Parts List……………………………………………………………………………………………………………………54

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SAFETY PRECAUTIONS
Always observe the cautions and Batch is given below to prevent personal injury or property damage.
Disposal of Waste Electrical and Electronics Equipment (WEEE)
This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should
not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for recycle advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help
prevent potential negative effects on the environment and human health.
En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses Produkt in
europäischen Länden nicht als Haushaltsmüll entsorgt werden, darf, Bitte informieren Sie sich bei lhren örtlichen
Behörden oder bei Ihren Händler hinsichtlich einer Empfehlung fü
r die Entsorgung und führen Sie die betreffenden
Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling
entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und die menschliche
Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas étre
éliminé comme des ordures ménagéres.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou reseignez-vous auprés de
votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés,
vous contributez à éviter son action nocive potentielle sur I’ environnement et santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consummate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non
deve essere buttato nei rifiuti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi
fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo correto), aiuterete a
prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los paises europeos este producto no deberáeliminarse
como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su
distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaji de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y
reciclaji adecuados, contribuiráa evitar posibles efectos negativos en el medio ambiente y la salud humana.
SP

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WEEE information (for Europe)
As a minimum the following substances, preparations and components has to be removed from any separately
collected WEEE (Waste Electrical and Electronics Equipment).
In this parts catalogue, these WEEE symbols are appended to corresponding parts in this parts catalogue.
WEEE Symbol Meaning
ABS
(Poly Acrylonitrile Butadiene Styrene) Plastic Material
LCD
LCD Displays
Cables
Electric Cables
Battery
Batteries
PCBA
PCB’s over 10 square centimeters in size
Bromides
Plastic Containing Bromides
In considering of separate collection, plastics are subdivided into the following categories.
In this parts catalogue, these abbreviations are appended to corresponding parts in the parts catalogue.
Abbreviation Category
ABS
(Poly Acrylonitrile Butadiene Styrene) Plastic Material
NBR
Nitrile Rubber (Acrylonitrile-Butadiene Rubber)
PC
Polycarbonate
POM
Polyoxymethylene
PVC
Polyvinyl Chloride
PU
Polyurethane
EPDM
Synthetic Rubber
Mar
Marprene
Nylon
Nylon 6
IXEF
Fiber Glass
TEF
Teflon
POA
PolyAcetal

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Precautions in Maintenance and Handling
1. Repairs should be performed by qualified service personnel.
2. WARNING:
2.1 To avoid the risk of touching to any hot spot on UV Curing section to cause injury, system has to
be cool down before performing any services procedure in curing section.
2.2 To avoid the risk of electrical shock, disconnect the machine from the A.C. power source before
performing any services procedure.
3. The hardware used is METRIC. Replace hardware only with the same size as was originally used.
4. Observe caution when cutting cable “ty-wraps” so as not damages the electrical wires.
5. Note the routing of wiring harnesses, cables and the position of parts and assemblies before
disassembly. They must be reassembled in the original configuration to avoid damage from moving
components during operation.
6. When using a tool generating heat such as soldering iron, take care not to damage the harnesses
and cables.

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Introduction
The DocuCutter CC-229 is designed to simplify business card, photo, post card cutting and creasing in letter
size which printed by digital press, color laser printer or inkjet image printer in one pass.
Specifications
Paper Size LT / Legal Size/ 9” x 14” (Max)
Paper Weight 120gsm ~ 300gsm {subject to change}
Feeder Capacity 75 sheets (200gsm)
Receiving Tray 500 business cards
Speed Up to 130 business cards per min
Accuracy ± 0.3 mm
Dimension 18.1” (W) x 18.3” (D) x 15.2” (H)
Net Weight 85 lbs (38.7Kgs)
Power 100~240VAC, 50/60Hz, 0.6A
Maximum Operation Temperature 40-degree C

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Electric Connections – Main Board
LED On LED Off while power is on and feed tray has paper
Connector
Connects to LED
On/OFF
Connector Connects to LED
On/OFF
DN1 Feed Tray Sensor S1 DN8 Waste Bin Switch S8
DN2 Transport Sensor S2 DN9 Rear Cover Switch S9
DN3 Top Margin/Mark Reader S3 DN10 Not in use
DN4 Die Home Position Sensor S4 CN2 Driver Board CN1
DN5 Cutter Sensor S5 CN6 Driver Board CN2
DN6 Cutter Index S6 CN4 24V Power Supply
DN7 Top Cover Switch S7

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Sensor Location
Sensor Trouble Shooting Procedure
1. Insert a piece of paper into 1st pick-up roller, press to move the paper forward, while paper
reaches to S2, S3 and S5, the sensor LED will be on; if not, the sensor is faulty.
2. S4 is die module home position index sensor, if it is faulty, “Round Corner Sensor Error” will be showing
on display
3. S6 is cutter home position index sensor, if it is faulty, “Cutter Error” will be showing on display.
S1 Feed Tray Sensor
S2 Transport Sensor
S3 Mark/Margin Sensor
S5 Cutter Sensor
1st Pick Up Roller

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Electric Connections – Driver Board
Connector
Connects to Connector
Connects to
CN1 16-pin, Main Board CN2 CN9 4-pin, Die Module Motor
CN2 10-pin, Main Board CN6 CN10 4-pin, Cutter Motor
CN6 4-pin, 24V DC Power Supply CN11 16-pin, LCD Display
CN7 4-pin, Feed Motor CN16 10-pin, Control Panel Board
CN8 4-pin, Transport Motor

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Driver Board Trouble Shooting Procedure
1. Hold and simultaneously for 2 seconds into Burn-in Test Mode
2. Press to activate Feeder Motor, if feed motor does not move, replace driver board
3. Press to activate Transport Motor, if motor does not move, replace driver board
4. Press to activate Die Driving Motor, if motor does not move, replace driver board
5. Press to activate Cutter Motor, if motor does not move, replace driver board
6. Once trouble shooting is complete, press to resume operation.
Up
Dn
Value+
Value-
Dn
Up
Value+

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Firmware Upgrade
1. Power off
2. Using an adaptor board as shown below:
2.1 10-pin cable to CN 1 on main board and USB connector to USB port on Note Book
3. Power On
Firmware Upgrade Adaptor Board P/N 883-020-051A
4. Detail Procedure
4.1 Go to below website to download the software “Uniflash”
http://processors.wiki.ti.com/index.php/Category:CCS_UniFlash
4.2 Install the software “Uniflash” step by step on your laptop

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4.3 After install the software Uniflash. Please connect the EVM board (EPROM writer) and target board.
Double click the shortcut icon on the desktop to start.
4.4 “Choose Your Device” at Category “Tiva”

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4.4 Choose the MCU “TM4C123GH6PZ”
4.6 Choose Your Connection at “Stellaris In-Circuit Debug Interface”

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4.7 Click “START” to browse the file need to be upgrade.
4.8 Browse the file need to be upgrade.

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4.9 Click the “Load Image” icon to load the image file to the target board.
4.10 After load the image file successfully. The information line will show “<success>Program Load
completed successfully”. Then you can hear the machine will initialize automatically.

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Calibrations
1. Hold and at same time for 2 seconds into Calibration mode
2. Press or one time the cursor will be move down or up one factor accordingly
Margin: Top margin
Offset: Last card is too long or to short to compensate
Mark: Cutting Mark
Leng: Card Length
3. The default value is 0, using or to set the number to compensate deviation, the value is –
99~+99.
After calibration is done, press to save.
Dn
Batch
Dn
Up
Value+
Value-
Up
Dn
Value+
Value-

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Paper Weight
Press into Paper Weight setting mode, then press or to do selection
Setting
Paper Weight
1, 2 120 – 210 (gsm)
3
211 – 300 (gsm)
4, 5 301 – 350 (gsm)