Dutton-Lainson DL600A User manual

DL600A, DL900A, DL1100A, DL1300A
DL1100A
PULLING
WINCHES

WARNING READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL,
OPERATE OR SERVICE THIS WINCH. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN
SERIOUS OR FATAL INJURY. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
• This winch is built for multi-purpose hauling and pulling operations. t is not recommended for lifting appli-
cations. For lifting, use a self-locking winch. DL winches are not to be used as hoists for lifting, supporting
or transporting people, or for loads over areas where people could be present.
• Respect this winch. High forces are created when using a winch, creating potential safety hazards. t
should be operated and maintained in accordance with instructions. Never allow children or anyone who
is not familiar with the operation of the winch to use it.
• Maintain a firm grip on the winch handle at all times, and never release the handle when ratchet lever is
in unlocked position with a load on the winch. Otherwise, handle will spin violently, which could cause per-
sonal injury.
• Check for proper ratchet operation on each use of the winch. Do not use if damaged. Seek immediate
repairs.
• Never use the winch handle as a convenient handle for pulling or maneuvering the entire trailer or other
equipment. Never pull on the winch handle against a locked ratchet.
• Never exceed rated capacity. Excess load may cause premature failure and could result in serious per-
sonal injury. This winch is rated with three layers of line on the hub. Using more layers of line or a large
hub increases the load on the winch.
• Never apply load on winch with cable or rope fully extended. Keep at least three full turns of cable or rope
on the reel.
• Secure load properly. When winching operation is complete, do not depend on winch to support load.
• Operate with hand power only. This winch should not be operated with a motor of any kind. f the winch
cannot be cranked easily with one hand, it is probably over-loaded.
WINCH MAINTENANCE – This winch has
been fully lubricated at the factory; but, for continued
smooth performance and increased life, occasional
greasing of gears and reel shaft and an occasional
drop of oil on drive shaft bearings are recommend-
ed.
OPERATING INSTRUCTIONS – HANDLE
AND NUT MUST BE T GHTENED AGA NST DR VE
SHAFT BEFORE OPERAT NG W NCH. Wind line
on winch reel by turning winch handle in clockwise
direction with ratchet lever in “on” position. The
ratchet should produce a loud, sharp, clicking noise.
Make sure that ratchet lever is in “on” position and
holding load before winch handle is released. To
unwind or reel out line, securely grip winch handle
and apply force in clockwise direction so that ratch-
et lever can easily be moved to “off” position.
Carefully turn handle in counterclockwise direction.
Do not lose control.
WINCH MOUNTING AND CABLE
ATTACHMENT – For maximum strength and
safety, (and compliance with SAE Standard J1853)
this winch should be mounted with three 3⁄8" or M10
bolts, washers, and lock washers. (See parts draw-
ing).
Select a winch line with breaking strength at least
11⁄2times the winch rating and a hook 11⁄2times
stronger than the line. f steel cable is selected, the
optional reel with large hub may extend cable life.
(The above combination meets SAE Standard
NOT FOR THE MOVEMENT OF HUMAN BEINGS
ENGLISH
IMPORTANT SAFETY INFORMATION
Ratchet Lever
To Unwind
On
Off
To Wind
Winch Handle
Keep winch in good working order. Damaged or
severely-worn parts create unnecessary dangers
and could result in personal injury or property dam-
age.
J1853 for boat trailer winches).
Attach cable or rope by either method described in
sketch. f nylon strap is used, it should have a loop
sewn in one end and be attached using a 3/8" x 3"
(DL 1100A & DL1300A) or 1/4" x 2-3/4" (DL600A &
DL900A) long bolt and locknut. Use a locknut, not a
nut and lockwasher. nsert bolt through slots in both
reel sideplates so that nut is on gear side. Tighten
only until snug with bolt in bottom of slot next to reel
hub.
Origin l Instructions

DL600A – 600 lbs/272 kg
DL900A – 900 lbs/408 kg
DL1100A – 1100 lbs/499 kg
DL1300A – 1300 lbs/590 kg
DL600A –
5⁄32"x 61 ft (4 mm x 19.2 m)
DL900A –
3⁄16"x 40 ft (5 mm x 10.9 m)
DL1100A –
3⁄16"x 79 ft (5 mm x 22.2 m)
DL1300A –
7⁄32"x 56 ft (6 mm x 14.2 m)
DL600A – 3.2:1
DL900A – 3.2:1
DL1100A – 3.7:1
DL1300A – 4.4:1
CABLE
ENGLISH – DECLARATION OF CONFORMITY - Dutton-
Lainson Company, Hastings, U.S.A. manufactures and
declares that the winch identified above fulfills all relevant
provisions of the Directive 2006/42/EC. he technical file
may be obtained from the persons listed below.

DL600A & DL900A
DL1100A & DL1300A
DL1100A
DL600A / DL900A
DL1300A

DL1100A / DL1300ADL600A / DL900A
3/8" or M10
Ref Description P rt No.
A Base - DL600A 404882*
A Base - DL900A 404869*
B Bushing 204006
C E-Ring 205012
D Drive Shaft - DL600A 304720
D Drive Shaft (DL600A 304762
Threaded Both Ends), Opt.
D Drive Shaft - DL900A 304718
E Handle 7" w/Nut 5703046
E Handle 6" w/Nut 5703657
E Handle 5" 5703442
F Nut 205015
G Reel Shaft 204805
H Reel (5/8" Hub) - DL600A 304721*
H Reel (1" Hub), Opt. - DL 600A 304750*
H Reel (5/8" Hub) - DL900A 304719*
H Reel (1" Hub), Opt. - DL900A 304749*
J Locknut 204803
L Ratchet Kit 5704531
Ref Description P rt No.
Q Base - DL1100A 404876*
Q Base - DL1300A 404883*
R Drive Shaft - DL1100A 304716
R Drive Shaft (DL1100A 304763
Threaded Both Ends) Opt.
R Drive Shaft - DL1300A 304722
S Bushing - DL1300A (1) 204007
T Reel Shaft - DL1100A 205144
T Reel Shaft - DL1300A 203161
U Spacer - DL1100A 206072
U Spacer - DL1300A 204807
W Rope Clamp Kit 5243506
Y Reel (7/8" Hub) - DL1100A 304717*
Y Reel (1-1/4" Hub ) DL1100A, Opt. 304752*
Y Reel (7/8" Hub) - DL1300A 304723*
Y Reel (1-7/8" Hub) - DL1300A, Opt. 306062*
Z Gear Cover - DL1100A-PL, Opt. 5240247
Z Gear Cover - DL1100A-BZ, Opt. 5240148
Z Gear Cover - DL1300A-PL, Opt. 5240197
Z Gear Cover - DL1300A-BZ, Opt. 5240213
*Specify Color When Ordering