Dutton-Lainson DL1602A User manual

DL1402A, DL1602A, DL1802A, DL2102A
DL1402A
Dwg. No. 206304X 10/18
PULLING
WINCHES
U.S. Patent 6116580
Canadian Patent 2378538

WARNING READ INSTRUCTIONS CAREFULL BEFORE ATTEMPTING TO INSTALL,
OPERATE OR SERVICE THIS WINCH. FAILURE TO COMPL WITH INSTRUCTIONS COULD RESULT IN
SERIOUS OR FATAL INJUR . RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
•This winch is built for multi-purpose hauling and pulling operations. It is not recommended for lifting appli-
cations. For lifting, use a self-locking winch. DL winches are not to be used as hoists for lifting, supporting
or transporting people, or for loads over areas where people could be present.
•Respect this winch. igh forces are created when using a winch, creating potential safety hazards. It
should be operated and maintained in accordance with instructions. Never allow children or anyone who
is not familiar with the operation of the winch to use it.
• Maintain a firm grip on the winch handle at all times, and never release the handle when ratchet lever is
in unlocked position with a load on the winch. Otherwise, handle will spin violently, which could cause per-
sonal injury.
•Check for proper ratchet operation on each use of the winch. Do not use if damaged. Seek immediate
repairs.
• Never use the winch handle as a convenient handle for pulling or maneuvering the entire trailer or other
equipment. Never pull on the winch handle against a locked ratchet.
•Never exceed rated capacity. Excess load may cause premature failure and could result in serious per-
-sonal injury. This winch is rated with three layers of line on the hub. Using more layers of line or a large
hub increases the load on the winch.
•Never apply load on winch with cable or rope fully extended. Keep at least three full turns of cable or rope
on the reel.
•Secure load properly. When winching operation is complete, do not depend on winch to support load.
•Operate with hand power only. This winch should not be operated with a motor of any kind. If the winch
cannot be cranked easily with one hand, it is probably over-loaded.
WINCH MAINTENANCE – This winch has
been fully lubricated at the factory; but, for continued
smooth performance and increased life, occasional
greasing of gears and reel shaft and an occasional
drop of oil on drive shaft bearings are recommended.
OPERATING INSTRUCTIONS – ANDLE
AND NUT MUST BE TIG TENED AGAINST DRIVE
S AFT BEFORE OPERATING WINC . Wind line
on winch reel by turning winch handle in clockwise
direction with ratchet lever in up position. The ratch-
et should produce a loud, sharp clicking noise. Make
sure that ratchet lever is in up position and holding
load before winch handle is released. To unwind or
reel out line, securely grip winch handle and apply
force in clockwise direction so that ratchet lever can
easily be moved to down position. Carefully turn
handle in counterclockwise direction. Do not lose
control. The winch can be converted to wind line on
to the underside of the reel. To do this, carefully
examine ratchet assembly and remove it from
winch. Do not lose small parts. Turn the lever over
and reassemble. Do not over tighten bolt. Check
WINCH MOUNTING AND CABLE
ATTACHMENT – For maximum strength and
safety, (and compliance with SAE Standard J1853)
this winch should be mounted with three 3/8" or M10
bolts, washers, and lock washers. (See parts draw-
ing).
Select a winch line with breaking strength at least
1-1/2 times the winch rating and a hook
1-1/2 times stronger than the line. If steel cable is
selected, the optional reel with large hub may extend
ENGLISH
IMPORTANT SAFET INFORMATION
Keep winch in good working order. Damaged or
severely-worn parts create unnecessary dangers
and could result in personal injury or property dam-
age.
cable life. (The above combination meets SAE
Standard J1853 for boat trailer winches).
Attach cable or rope by either method described in
sketch. If nylon strap is used, it should have a loop
sewn in one end and be attached using a 3/8" x 3"
(DL1402A & DL1602A) or 3/8" x 3-1/4" (DL1802A &
DL2102A) long bolt and locknut. Use a locknut, not a
nut and lockwasher. Insert bolt through slots in both
reel sideplates so that nut is on gear side. Tighten only
until snug with bolt in bottom of slot next to reel hub.
Ratchet Lever
To Unwind
Up
Down To Wind
Winch andle
operation to insure the ratchet lever rotates fully
without binding.
Original Instructions
NOT FOR THE MOVEMENT OF HUMAN BEINGS

DL1402A – 1400 lbs/635 kg
DL1602A – 1600 lbs/726 kg
DL1802A – 1800 lbs/817 kg
DL2102A – 2100 lbs/953 kg
DL1402A – 1⁄4"x 40 ft (6 mm x 14.2 m)
DL1602A – 1⁄4"x 58 ft (6 mm x 20 m)
DL1802A – 9⁄32"x 58 ft (7 mm x 17.9 m)
DL2102A – 9⁄32"x 58 ft (7 mm x 17.9 m)
DL1402A – 4.4:1
DL1602A – 5.4:1
DL1802A – 5.4:1
DL2102A – 5.4:1
ENGLISH – DECLARATION OF CONFORMITY - Dutton-
Lainson Company, Hastings, NE 68902-0729 U.S.A.
manufactures and declares that the winch identified above
fulfills all relevant provisions of the Directive 2006/42/EC.
he technical file may be obtained from the persons listed
below.
DEUTSCH – KONFORMITÄTSERKLÄRUNG - Dutton-
Lainson Company, Hastings, NE 68902-0729, USA, der
Hersteller der Winde, erklärt, dass die oben angegebene
Winde alle relevanten Bestimmungen der Richtlinie
2006/42/EG erfüllt. Die technischen Unterlagen sind bei den
nachfolgend aufgeführten Personen erhältlich.
ITALIANO – DICHIARAZIONE DI CONFORMITÀ - Il
fabbricante, Dutton-Lainson Company, Hastings, NE 68902-
0729 USA, dichiara che il verricello di cui sopra è conforme
alle disposizioni della direttiva 2006/42/CE. Il fascicolo
tecnico può essere richiesto agli individui indicati qui di
seguito..
PORTUGUÊS – DECLARAÇÃO DE CONFORMIDADE - A
empresa Dutton-Lainson Company, Hastings, NE 68902-
0729, nos E.U.A., fabrica o guincho acima identificado e
declara que este cumpre todas as provisões relevantes da
Directiva 2006/42/CE. Poderá obter o processo técnico
junto das pessoas indicadas abaixo.
ESPAÑOL – DECLARACION DE HOMOLOGACION - Dutton-
Lainson Company, de Hastings, NE 68902-0729 EE.UU.,
fabrica y declara que el cabrestante arriba identificado
satisface todas las provisiones pertinentes de la directriz
2006/42/EC. El archivo técnico puede obtenerse de las
personas mencionadas a continuación..
SVENSKA – F RSÄKRAN OM VERENSSTÄMMELSE -
Dutton-Lainson Company, Hastings, Nebraska 68902-0729
U.S.A, tillverkar och försäkrar att denna vinsch
överensstämmer med alla tillämpliga bestämmelser i
Direktiv 2006/42/EC. Den tekniska filen kan erhållas från de
personer, som upptas nedan.
DANSK – OVERENSSTEMMELSESERKLÆRING - Dutton-
Lainson Company, Hastings, NE 68902-0729 USA
fremstiller og erklærer, at skraldespillet identificeret ovenfor
er i overensstemmelse med alle relevante krav i direktiv
2006/42/EU. Den tekniske fil kan rekvireres gennem de
nedennævnte personer.
SUOMI – VAATIMUSTENMUKAISUUSVAKUUTUS - Dutton-
Lainson Company, osoite Hastings, NE 68902-0729 U.S.A,
vakuuttaa tämän vintturin valmistajana, että tämä vintturi
noudattaa direktiivin 2006/42/EY olennaisia määräyksiä.
ekniset tiedot on saatavissa alla ilmoitetuilta henkilöiltä.
NORSK – SAMSVARSERKLÆRING - Dutton-Lainson
Company, Hastings, NE 68902-0729 U.S.A. produserer og
erklærer at vinsjen angitt ovenfor oppfyller alle relevante
krav i direktivet 2006/42/EC. Den tekniske filen kan skaffes
fra personene som er opplistet nedenfor.
NEDERLANDS – VERKLARING VAN OVEREENSTEMMING
- Dutton-Lainson Company, Hastings, NE 68902-0729 VS,
fabrikant, verklaart dat de bovengenoemde lier voldoet aan
alle betreffende bepalingen van richtlijn 2006/42/EC. Het
technische bestand kan bij de hierna vermelde personen
worden aangevraagd.
FRANÇAIS – DÉCLARATION DE CONFORMITÉ - Dutton-
Lainson Company, Hastings, NE 68902-0729 U.S.A.
construit le treuil mentionné ci-dessus et déclare qu’il
répond à toutes les dispositions applicables de la Directive
2006/42/CE. Le dossier technique peut être obtenu auprès
des personnes indiquées ci-dessous.
ΕΛΛΗΝΙΚΑ – ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ - Η
Dutton-Lainson Company, Hastings, NE 68902-0729 U.S.A.
κατασκευάζει και δηλώνει ότι το βαρο λκο
που καθορίζεται παραπάνω πληροί όλες τις
σχετικές διατάξεις της Οδηγίας 2006/42/ΕΚ.Ο
τεχνικός φάκελος είναι διαθέσιμος από τα
άτομα τα οποία αναγράφονται παρακάτω.
CABLE
Hastings, NE USA
October 11, 2018
Director of Engineering
Dutton-Lainson Company
Jack Singleton
Bainbridge nternational Limited
8 Flanders Park, Hedge End, Southampton, Hamp-
shire, SO30 2FZ UK

DL1402A
DL1602A, DL1802A & DL2102A
DL1602A
DL1402A
DL1802A & DL2102A

Du on-Lainson Company
www.dlco.com
Tel: [phone]
Fax: [phone]
e-mail: [email protected]
To order replacement parts:
In Europe Con ac
Bainbridge In erna ional L d.
8 Flanders Park
Hedge End
Southampton
Hampshire SO30 2FZ
UK
Tel: [phone]
Fax: [phone]
www.bainbridgemarine.co.uk
3/8" or M10
Ref Descrip ion Par No.
A Base - DL1402A 404870*
B Bushing 204006
C E-Ring 205012
D Drive Shaft 304722
E Bushing 204007
F Handle (6") w/Nut 5703657
F Handle (7") w/Nut 5703046
F Handle (9-1/2") w/Nut 5703251
H Locknut 204803
J Reel Shaft - DL1402A & DL1602A 203161
K Spacer - DL1402A & DL1602A 204807
L Rope Clamp Kit 5243506
P Reel 304723*
P Reel (1-7/8" Hub) 306062*
Q Ratchet Kit - DL1402A and DL1602A 5704556
Q Ratchet Kit - DL1802A and DL2102A 5704754
W Strap, Opt. - 20' 5242607
X Hand Winch Cover Kit, Opt. 5241203
Z Gear Cover Kit - DL1402A, Opt. 5153689
ENGLISH- o obtain a copy of the warranty in English, send
a self-addressed envelope to: Dutton-Lainson Company;
P.O. Box 729; Hastings NE 68902-0729; U.S.A.
DEUTSCH-Wenn Sie eine deutsche Kopie der
Garantibestimmungen erhalten möchten, senden Sie bitte
einen adressierten Rückumschlag an: Dutton-Lainson
Company; P.O.Box 729; Hastings NE 68902-0729; USA
ITALIANO-Per ricevere una copia della garanzia in italiano,
inviare una busta riportante il proprio indirizzo a: Dutton-
Lainson Company, P.O. Box 729, Hastings NE 68902-0729
USA.
PORTUGUÊS-Para obter uma cópia da garantia em
português, envie um envelope com a sua morada para:
Dutton-Lainson; P. O. Box 729; Hastings NE 68902-0729;
E.U.A.
ESPAÑOL-Para obtener una copia de la garantía en
español, envíe un sobre con su dirección impresa a:
Dutton-Lainson Company, P.O. Box 729; Hastings NE
68902-0729 EE.UU.
SVENSKA-För att erhålla ett exemplar av garantin på
svenska skicka ett adresserat kuvert till: Dutton-Lainson
Company, P.O. Box 729, Hastings NE 68902-0729 U.S.A.
DANSK-Man kan få garantibeviset på dansk ved at sende
en svarkuvert til: Dutton-Lainson Company, P.O. Box 729,
Hastings NE 68902-0729, USA.
SUOMI- akuutodistuksesta saa suomenkielisen kopion
lähettämällä riittävällä postimaksulla ja vastaanottajan
osoitteella varustetun kirjekuoren osoitteeseen Dutton-
Lainson Company, P.O. Box 729, Hastings NE 68902-0729,
USA.
NORSK-En kopi av denne garantien på norsk fås ved å sende
en konvolutt med eget navn og adresse, til Dutton-Lainson
Company, P.O. Box 729, Hastings NE 68902-0729, USA
NEDERLANDS-Voor een exemplaar van de garantie in het
Nederlands dient u een aan u zelf geadresseerde enveloppe
te zenden naar: Dutton-Lainson Company; P.O. Box 729;
Hastings NE 68902-0729; U.S.A.
FRANÇAIS-Pour obtenir une copie de la garantie en
français, envoyer une enveloppe à votre nom et adresse à
: Dutton-Lainson Company; P.O. Box 729; Hastings NE
68902-0729; U.S.A.
ELLHNIKA-Gia na lavbete evna antiv¥rafo th~
egguvhsh~ sta Ellhnikav, steivlte evna favkelo
eswkleivonta~ ta tacudromikav tevlh apostolhv~
sthn exhv~ dieuvqunshÚ Dutton-Lainson Company, P.O.
Box 729, Hastings NE 68902-0729 U.S.A.
Ref Descrip ion Par No.
AA Base - DL1602A 404874*
AA Base - DL1802A 404884*
AA Base - DL2102A 406022*
AB Bushing 204009
AC E-Ring 205116
AD Drive Shaft - DL1602A 304725
AD Drive Shaft - DL1802A & DL2102A 304731
AE Handle (8") w/Nut 5146980
AE Handle (9-1/2") w/Nut 5703236
AE Handle (11") without Nut 5703558
AF Nut 204809
AG Reel Shaft - DL1802A 205127
AG Reel Shaft - DL2102A 204804
AH Spacer - DL1802A & DL2102A 204808
AJ Reel - DL1602A 304724*
AJ Reel (2-1/2" Wide) - DL1802A & DL2102A 304730*
AJ Reel (2" Wide) - DL1802A & DL2102A 304779*
AJ Reel (2-1/2" Hub) - DL1802A & DL2102A 304755*
AK Gear Cover - DL1602A-PL, Opt. 5240221
AK Gear Cover - DL1602A-BZ, Opt. 5240122
AK Gear Cover - DL1802A/2102A-PL, Opt. 5240403
AK Gear Cover - DL1802A/2102A-BZ, Opt. 5240387
*Specify Color When Ordering