DVB SPEC Series User manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
855-680-9595
NEED HELP?
PRODUCT
INSTALLATION MANUAL
SPEC SERIES WINCH FRONT BUMPER
2021+ BRONCO
FBBR-05
TOOLS REQUIRED SKILL LEVEL TIME REQUIRED
- 13mm, 15mm, 16mm, 18mm Socket
- 19mm Deep Socket
- 4mm Allen Bit
- T40 Torx Bit
- Trim Clip Tool
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Novice/Intermediate
- 2 persons
Little skill level required, however,
assistance is required for
installation and removal of
bumpers.
- 4 Hours
Time to install this should only
take about 4 hours.
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION

INSTALLATION MANUAL
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STEP 1
REMOVAL OF FACTORY STEEL BUMPER
STEP 2
Begin by removing the front plastic
d-ring guards. Using a screwdriver or
push pin remover, remove the (2) pins
on the bottom and (2) near the top of
the d-ring mount.
Using a 15mm socket, loosen the (3)
bolts on each side.
Note: When you do this, the bumper can
become free from the vehicle and can fall.
Ensure you have another person holding
it, or the bumper secure to prevent falling
and injury.
Pull the top half away from the Bronco
and set to the side. Repeat for the
other side.

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STEP 3
Once all bolts are loose, remove the
plug for the fog lights and front sensors
if equipped. This is located at the back
end of the grill on the driver side.
STEP 4
Once unplugged, remove all (6)
bumper bolts and d-rings mounts.
Set bumper face down off to the side.

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STEP 5
STEP 7
Remove the rubber/plastic shroud
under the grill by pulling the tabs
on the shroud away (up/down) from
vehicle while pulling the shroud from
the vehicle.
Reach behind each bumper mount on
the frame rail and remove the factory
nut plate.
STEP 6
If you do not have adaptive cruise
control, remove the plastic cover by
pushing the clip on the top down
while pulling away from Bronco, and
set off to the side.
Note: If you have adaptive cruise control,
you will need to relocate the module using
our ABBR-01 to retain the functionality
(Adaptive Cruise Control Relocation
Bracket).

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STEP 8
If equipped with sensors, remove
the main bumper brackets from
the backside of the bumper using
a 13mm socket, remove the (4) hex
head bolts.
STEP 9
Next, using a T40 torx bit, remove the
(6) bolts securing the mount in place.
Once removed, gently separate mount
from bumper, and set off to the side.

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STEP 10
STEP 12
To remove the wire harness, using a at
head screwdriver or pin puller, remove
all the retaining clips securing the
harness to the bumper.
Lastly, gently squeeze the same two
tabs on the sensor bezel and push the
backside of the sensor to remove the
bezel. Continue the same steps on the
remaining sensors.
STEP 11
To remove the sensors, spread the two
tabs on the sensor bezel and gently
pull up on the sensor. Make sure that
the rubber ring around the sensor
head remains on the sensor.

INSTALLATION MANUAL
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STEP 1
STEP 3
Begin by unpacking all items and
inspecting for missing pieces or
damage. If you have any concerns,
please contact the company the
product was purchased from.
Use an 18mm and 19mm deep socket
with the provided M12 hardware
to loosely secure the wings to the
bumper.
Adjust the wings so that they sit ush
with the bumper and then nish
securing the hardware.
Note: A deep socket is needed to access
the nut in the recessed area of the bumper.
STEP 2
Apply the adhesive side of the
provided foam pieces to the wings of
the bumper.
(4) M12x35 Hex
(8) M12 Flat Washers
(4) M12 Nylon Nuts
(6) M10x40 Hex
(6) M10 Flat Washers
(6) M10 Spring Washers
(6) M10 Flat Nuts
(3) M8x40 Hex
(3) M8 Flat Washers
(9) M8 Spring Washers
(10) M8x30 Allen
(20) M8 Flat Washers
(10) M8 Serrated Nuts
(16) M6x20 Allen
(4) M6 Serrated Nuts
(20) M6 Flat Washers
Hardware Included:

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STEP 4
Apply the adhesive side of the
provided foam to the bull bar.
STEP 5
Use the provided M8 nuts and bolts
with a 5mm allen bit & 13mm to
secure the bull bar to the bumper.
STEP 6
Install the at nuts by pressing them
into place on the bumper mounts.

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STEP 7
If you are installing pod lights in the
wings, do so at this time using the
hardware provided with the lights.
If you are not installing pod lights,
skip to the next step.
Note: We are using 3” elite series amber
pod lights for our install.
Part Number: BE3EW40W-A
STEP 8
Feed the bumper wiring harness
through the access holes in the
bumper.
The plug that connects to the
vehicle should be on the driver
side. The sensors should be at their
approximate location of install.
If you do not have a wiring harness,
skip to the next step.

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STEP 9
Install the sensors bezels by pressing
them into place.
These are keyed for installation, and
should easily pop into place.
You can also reference the bezel for
correct placement,
Example: “ROR” means “Rear Outer
Right”
If not equipped with sensors, use
provided sensor plugs.
STEP 10
Press the sensors into their bezels
until they are secure. They should
“clip” into place.
If you do not have sensors, skip to the
next step.

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STEP 11
Ensure any wiring is secure and will
not pinched during the install of
the bumper using the wiring access
holes.
Utilize zip tie tabs, if desired.
STEP 12
If you are installing a 20” single row
LED light bar, do so at this time using
the provided mounting bracket.
Install the bracket into the bumper
and secure using the provided M6
hardware and a 4mm allen bit.
Mount the light bar onto the bracket
using the hardware provided with the
light.
Adjust the light until you are satised
with the tment and then nish
securing the hardware.
We also offer additional brackets for
additional light mounting solutions.
If you are not installing a 20” single
row LED bar, skip to the next step.

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STEP 13
If you are installing a winch, do so
at this time using the hardware
provided with the winch.
There is an additional access hole
near the passenger side mount for
running the wiring from the winch.
If you are not installing a winch, skip
to the next step.
STEP 14
Install the side caps on the skid plate
using the provided M6 hardware with a
4mm allen bit.

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STEP 15
With assistance, lift the bumper to
the vehicle and loosely secure it using
the provided M10 hardware with a
16mm socket.
Ensure the wiring is not being
pinched between the bumper and
vehicle. Adjust the bumper up/down
as necessary to sit even.
There should be no large gaps
between the bumper/wings and
vehicle. Finish securing hardware
when bumper is adjusted as desired.
Note: Assistance is required to prevent
injury and damage to the product and
vehicle.
STEP 16
Lift the skid plate under the vehicle
and loosely secure it using the factory
hardware with a 16mm socket and
factory mounting locations.

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STEP 17
Secure the skid plate to the bumper
using the provided M8 hardware with
a 13mm socket.
The holes in the skid plate allow
for access to reach the mounting
locations.
Then nish securing the skid plate by
securing the factory hardware and a
16mm socket.
Note: Do not over-tighten these three
bolts. They should be secure, but over
torquing them can result in breaking off
the weld on the nut.
STEP 18
If you are installing a fairlead, do so at
this time using the hardware provided
with the fairlead.
If you are not installing a fairlead, skip
to the next step.

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STEP 19
Double check tment and all
hardware is secure.
Congratulations, you are nished with
the install of the 2021+ Ford Bronco
Spec Series Front Winch Bumper.