EASTMAN Kodak DirectView CR 500 SYSTEM Guide

© EASTMAN KODAK COMPANY, 2006 HEALTH GROUP
Confidential
Restricted
Information
{Adjust/Replace}{Production}{Health Group}{ExternalAndInternal} Publication No. AR4366-1
06DEC05
Supersedes AR4366-1
29NOV04
ADJUSTMENTS AND REPLACEMENTS
for the
Kodak DirectView CR 500 SYSTEM
Service Code: 4366
Important
Qualified service personnel must do these procedures.
H195_0016BCH195_0016BC

ADJUSTMENTS AND REPLACEMENTS
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PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Description Page
Table of Contents
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
GALVO AY - Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FOLD MIRROR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
COLLECTOR AY - Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GALVO BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
EXTRACTION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SCREEN - Skew. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
FRONT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
TOP COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
HARD DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
EXTRACTION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
S1/S4 and S12/S13 SENSOR BOARDS - DETECTOR . . . . . . . . . . . . . . . . . . . . . 68
S1/S4 and S12/S13 SENSOR BOARDS - EMITTER . . . . . . . . . . . . . . . . . . . . . . . 70
CASSETTE INTERFACE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
GUIDE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
M9 LEFT CASSETTE CLAMP MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
M3 FEED DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
LEFT CARRIAGE AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
LEFT CASSETTE CLAMP DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
M2 PIN EXTRACT MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
M10 RIGHT CLAMP MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
RIGHT CARRIAGE AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
S5 FEED SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

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S14 PIN EXTRACTION SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
RP 1 PRESSURE ROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
RP 1 DRIVE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
RP 2 PRESSURE ROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
RP 2 DRIVE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
RP 1 ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
RP 2 ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
RP 1 and RP 2 DRIVE BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
DRIVE BELT TENSIONER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
RP 1 and RP 2 CAM MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
SENSORS S10 and S11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
RP 1 and RP 2 CAM POSITION SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
SLOW SCAN DRIVER BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
ERASE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
ERASE LAMP HOUSING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
RP 3 DRIVE MOTOR BELT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
RP 3 CAM DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
RP 3 CAM DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
AC POWER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
POWER SUPPLY 1 and POWER SUPPLY 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
S8 SCREEN ERASE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
S9 ERASE CAM SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
M6 ERASE DRIVE MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
ERASE LAMP RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
RP 3 DRIVE ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
RP 3 PRESSURE ROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
ERASE LAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
SCREEN GUIDE ROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
PMT BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
SLOW SCAN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
SLOW SCAN MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
MECHANISM SYSTEM CONTROLLER (MSC) BOARD . . . . . . . . . . . . . . . . . . . . 177
COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
FOLD MIRROR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
GALVO BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
MASTER CENTRAL PROCESSING UNIT (MCPU)/DIGITIZER BOARD. . . . . . . . 189
LASER PREREGULATOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
MINI FAST SCAN AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Checking the PHOSPHOR SCREEN for “Curl” and “Flatness” . . . . . . . . . . . . 198
Doing a Calibration of the LASER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Setting the Laser Calibration Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

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Setting the Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

ADJUSTMENTS AND REPLACEMENTS Adjustments
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GALVO AY - Center
Adjustment Specification
Prerequisites:
None
To Check:
Laser Warning
This equipment uses a visible red laser.
Prevent direct exposure to the laser beam.
1Remove:
•FRONT COVER
•TOP COVER
•2 SCREWS
•LASER SAFETY COVER
Purpose: To set the correct position of the laser beam.
Specification: The laser beam is aligned with the TAB on the FOLD MIRROR.
Special Tools: LASER SAFETY GOGGLES TL-5693
H195_1020GC
COVER
LASER SAFETY
2 SCREWS
H195_1020GCA

ADJUSTMENTS AND REPLACEMENTS Adjustments
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2Loosen the THUMBSCREW.
3Move the LASER SAFETY FILTER into
the laser beam.
4Tighten the THUMBSCREW.
Important
For systems with software version ≥ 4.1, you
must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
5At the main menu, click:
•[Service Functions]
•[Diagnostics]
•[Galvo Test]
H195_1023GC
THUMBSCREW
H195_1023GCA
LASER SAFETY
FILTER

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Laser Warning
This equipment uses a visible red laser. Prevent direct exposure to the laser beam.
6At the “Galvo Test” screen, click:
•[GALVO ALIGNMENT]
•[LASER ON]
Note
The [Galvo Alignment] BUTTON changes to [Galvo Centered].

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7Check that the laser beam is aligned with the TAB on the FOLD MIRROR.
correct
not correct
H195_1163HC
laser beam FOLD MIRROR
laser beam TAB
FOLD MIRROR
FOLD MIRROR
laser beam TAB
H195_1163HCB

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To Adjust:
Caution
electrical connections are exposed. Do not touch the GALVO CONNECTOR on the GALVO.
1Loosen the SCREW on the GALVO MOUNTING BRACKET.
2Rotate the GALVO until the laser beam is aligned with the center TAB on the FOLD
MIRROR.
3Tighten the SCREW.
4Click:
•“Stop Galvo”
•“LASER OFF”
Postrequisites:
1Adjust the FOLD MIRROR.
correct
not correct
H195_1163HC
H195_1163HCA
TAB
laser beam
FOLD MIRROR
FOLD MIRROR
TAB
laser beam
FOLD MIRROR
MOUNTING BRACKET
GALVO
laser beam
SCREW
GALVO
GALVO CONNECTOR

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FOLD MIRROR
Adjustment Specification
Prerequisites:
1Do the adjustment for the GALVO AY - Center.
Purpose: To align the laser beam with the PHOTODIODES on the PLATEN.
Specification: The LED DS3 on the MECHANISM SYSTEM CONTROLLER (MSC)
BOARD illuminates amber.
Special Tools: LASER SAFETY GOGGLES TL-5693