EASTMAN Kodak X-Omat 3000 RA PROCESSOR Instructions for use

© Eastman Kodak Company
Publication No. 5B6746
November 1995
PREVENTIVE MAINTENANCE
for the
Kodak X-Omat 3000 RA PROCESSOR
H150_0035DA

2 November 1995 – 5B6746
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
Important
Reliable operation of the PROCESSOR requires that all parts are cleaned, adjusted, and lubricated correctly. More
frequent maintenance may be necessary because of site characteristics or actual usage. The following guidelines
are for PROCESSORS installed according to the Site Specifications, Publication Number 5B6329.
Description Page
Table of Contents
Weekly Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Monthly Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Month Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preventive Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Weekly Preventive Maintenance
5B6746 – November 1995 3
Section 1: Weekly Preventive Maintenance
Important
The operator of the PROCESSOR should weekly perform the preventive maintenance procedures in this section.
Figure 1
[1] De-energize the PROCESSOR.
[2] Lift the TOP COVER.
[3] Remove the WET SECTION COVER.
[4] Disconnect the WATER RESERVOIR from the CROSSOVERS.
[5] Remove the following parts:
a. EVAPORATION COVERS
b. all CROSSOVERS
c. WASH RACK
[6] Rinse the 3 CROSSOVERS and the WASH RACK with warm water, 44 C(110 F)or less. Wipe the ROLLERS
and the GUIDE SHOES with a damp, soft, synthetic sponge.
[7] Allow the DETECTOR CROSSOVER to air dry before you install it in the PROCESSOR.
[8] Check that all the ROLLERS on all the CROSSOVERS and on the WASH RACK rotate freely.
[9] Check the squareness of the CROSSOVERS and the WASH RACK. See the procedures in the Adjustments
and Replacements Manual, Publication Number 5B6331.
[10] Check that the CROSSOVER TROUGHS are not broken or cracked.
[11] Wipe any deposits from the processing section of the PROCESSOR.
H150_0133HA
EXIT RACK
RESERVOIR
WATER
RACK
DRYER FIXER/
CROSSOVER
RACK
WASH WASH FIXER
RACK
DEVELOPER/FIXER
CROSSOVER
DETECTOR
DEVELOPER
CROSSOVER
RACK
WET SECTION
COVER
H150_0133HCA
WATER
DISCONNECT
2 EVAPORATION
COVERS

PERIODIC/PREVENTIVE MAINTENANCE
4 November 1995 – 5B6746
[12] Install the following parts. Check that each assembly seats firmly.
a. WASH RACK
b. all CROSSOVERS
[13] Connect the WATER RESERVOIR to the CROSSOVERS.
[14] Check that the WATER DISCONNECT is positioned correctly.
[15] Install the following parts. Check that each assembly seats firmly.
a. EVAPORATION COVERS
b. WET SECTION COVER
[16] Energize the PROCESSOR.
[17] Process a test film and check for correct operation of the PROCESSOR.

Monthly Preventive Maintenance
5B6746 – November 1995 5
Section 2: Monthly Preventive Maintenance
Important
Completion of the monthly preventive maintenance procedures is recommended to ensure the optimum reliability of
the PROCESSOR.
[1] De-energize the PROCESSOR.
[2] Lift the TOP COVER.
[3] Remove the following parts:
a. WET SECTION COVER
b. WATER DISCONNECT and WATER RESERVOIR
c. EVAPORATION COVERS
d. all CROSSOVERS
e. EXIT RACK
f. DRYER RACK
g. WASH RACK
Caution
To prevent contamination of the developer and fixer solutions when you remove the FIXER RACK and the
DEVELOPER RACK, place the SPLASH GUARD between the DEVELOPER TANK and the FIXER TANK. Use the
DRIP TRAY whenever you remove or install the RACKS.
[4] Install the SPLASH GUARD between the DEVELOPER TANK and the FIXER TANK.
[5] Remove the following parts:
a. FIXER RACK
b. SPLASH GUARD
c. DEVELOPER RACK
[6] Rinse all the RACKS and the CROSSOVERS with warm water, 44 C(110 F)or less. Wipe the ROLLERS and
the GUIDE SHOES with a soft, synthetic sponge.
[7] Remove and clean the CROSSOVER TROUGHS. Check that the holes in the CROSSOVER TROUGHS are
free from biological growth or other obstructions.
[8] Install the CROSSOVER TROUGHS.
[9] On all RACKS, check that:
(a) all ROLLERS rotate freely
(b) the ROLLERS are clean and smooth
(c) the GEARS do not have excessive wear
(d) the BEARINGS do not have excessive wear
(e) the E-RINGS and SPRINGS are not broken, missing, or corroded
[10] If necessary, install new parts.
[11] Check the RACKS for squareness. If necessary, see the procedure in the Adjustments and Replacements
Manual, Publication Number 5B6331.
[12] Check that the SLOTS in the AIR TUBES are clean. If necessary, do the additional steps below.
(a) Remove the BAFFLES from the AIR TUBES.
(b) Rinse the BAFFLES with water.
(c) Clean the AIR TUBES with a bottle brush and rinse with water.

PERIODIC/PREVENTIVE MAINTENANCE
6 November 1995 – 5B6746
[13] Wipe any deposits from the processing section of the PROCESSOR.
[14] Change the DEVELOPER FILTER. If necessary, see the procedure in the Adjustments and Replacements
Manual, Publication Number 5B6331.
[15] Allow the DETECTOR CROSSOVER to air dry before you install it in the PROCESSOR.
[16] Clean the WATER RESERVOIR. Check that the holes in the WATER RESERVOIR are free of biological
growth and other obstructions.
[17] Install the RACKS.
[18] Install the following parts. Check that each part seats firmly.
a. CROSSOVERS
b. WATER RESERVOIR and WATER DISCONNECT
c. EVAPORATION COVERS
d. WET SECTION COVER
[19] Clean the REPLENISHMENT STRAINERS that are between the REPLENISHMENT TANKS and the
REPLENISHMENT PUMPS.
[20] Check the water supply FILTER. If necessary, change the FILTER.
Caution
• Any obstruction such as biological growth, small bends, or an upward sloping WASH DRAIN HOSE can cause
wash water to return to the WASH TANK causing an overflow of water.
• Concentrationsofchlorinebleachhigherthan10%orallowingthechlorinebleachtoremaininthePROCESSOR
for longer than 30 minutes can cause damage to the PROCESSOR.
[21] Check the WASH DRAIN for biological growth, small bends, or other obstructions. To remove biological growth
do the steps below:
(a) Fill the WASH TANK and DRAIN with a 10% solution of chlorine bleach.
(b) Wait a minimum of 20 minutes and a maximum of 30 minutes.
(c) Drain the chlorine bleach solution and rinse the TANK and DRAIN thoroughly with water before you return
the PROCESSOR to normal use.
Warning
• Drains must be made of chemically resistant, non-corrosive material. Use PVC or the equivalent.
• The drain must have a minimum diameter of 7.6 cm (3 in.) and be free of obstruction.
• Drain service must comply with all local codes.
[22] Correctly route the WASH DRAIN HOSE to slope down toward the WASH DRAIN. If necessary, use
REINFORCEDHOSESthatresistmakingsmallbends. Rightangle ELBOW FITTINGS are also available. The
Part Numbers are:
• 696442 - Reinforced HOSE, 5/8-in. I.D. Order by the foot.
• 1C4521 - ELBOW FITTING, 5/8 in.
• 696441 - Reinforced HOSE, 1-in. I.D. Order by the foot.
• 1C4524 - ELBOW FITTING, 1 in.
[23] Energize the PROCESSOR.
[24] Process a test film and check for correct operation of the PROCESSOR.

3 Month Preventive Maintenance
5B6746 – November 1995 7
Section 3: 3 Month Preventive Maintenance
[1] De-energize the PROCESSOR.
[2] Lift the TOP COVER.
[3] Open the FIXER and DEVELOPER DRAIN VALVES to drain the solutions from the PROCESSOR.
[4] Remove the following parts:
a. WET SECTION COVER
b. WATER DISCONNECT and WATER RESERVOIR
c. EVAPORATION COVERS
d. all CROSSOVERS
e. EXIT RACK
f. DRYER RACK
g. WASH RACK
Caution
To prevent contamination of the developer and fixer solutions when you remove the FIXER RACK and the
DEVELOPER RACK, place the SPLASH GUARD between the DEVELOPER TANK and the FIXER TANK. Use the
DRIP TRAY whenever you remove or installation the RACKS.
[5] Install the SPLASH GUARD between the DEVELOPER TANK and the FIXER TANK.
[6] Remove the following parts:
a. FIXER RACK
b. SPLASH GUARD
c. DEVELOPER RACK
Warning
• Carefullyfollow all safety precautions and directionsincluded with the Kodak FIXER/WASHSYSTEM CLEANER
and Kodak DEVELOPER SYSTEM CLEANER AND NEUTRALIZER.
• The RACKS in the PROCESSOR have hollow ROLLERS. Use the instructions for cleaning RACKS with hollow
ROLLERS. Do not immerse RACKS with hollow ROLLERS in SYSTEM CLEANER. SYSTEM CLEANER that
remains inside the ROLLERS will contaminate the processing solutions.
• When circulating SYSTEM CLEANER or water through the recirculation system, energize the developer
COOLING SOLENOID and the RECIRCULATION PUMP using the internal diagnostics. See the Diagnostics
Manual, Publication Number 5B6333. Otherwise the following may occur:
– The effectiveness of the DEVELOPER SYSTEM CLEANER AND NEUTRALIZER will be greatly reduced
because of the developer remaining in the HEAT EXCHANGER.
– The DEVELOPER SYSTEM CLEANER AND NEUTRALIZER remaining in the HEAT EXCHANGER will
contaminate the new developer when the PROCESSOR is returned to operation.
[7] Clean the DEVELOPER RACK and the DEVELOPER TANK with Kodak DEVELOPER SYSTEM CLEANER
AND NEUTRALIZER, CAT No. 843 4615.
[8] Clean the FIXER RACK, the WASH RACK, and the FIXER TANK with Kodak FIXER/WASH SYSTEM
CLEANER, CAT No. 139 5110.
[9] Clean the WASH TANK with Kodak FIXER/WASH SYSTEM CLEANER or, if biological growth exists, with a
10% solution of chlorine bleach.
[10] If necessary, clean the LEVEL SENSOR PROBES with the correct SYSTEM CLEANER.

PERIODIC/PREVENTIVE MAINTENANCE
8 November 1995 – 5B6746
[11] Rinse the following parts with warm water, 44 C (110 F) or less. Wipe the ROLLERS and the GUIDE SHOES
with a soft, synthetic sponge.
a. CROSSOVERS
b. EVAPORATION COVERS
c. WET SECTION COVER
Note
If necessary, you may use DEVELOPER SYSTEM CLEANER AND NEUTRALIZER on the DEVELOPER/FIXER
CROSSOVER and FIXER/WASH SYSTEM CLEANER on the FIXER/WASH CROSSOVER.
[12] Remove and clean the CROSSOVER TROUGHS. Check that the holes in the CROSSOVER TROUGHS are
free from biological growth or other obstructions.
[13] Install the CROSSOVER TROUGHS.
[14] On all RACKS, check that:
(a) all ROLLERS rotate freely
(b) the ROLLERS are clean and smooth
(c) the GEARS do not have excessive wear
(d) the BEARINGS do not have excessive wear
(e) the E-RINGS and SPRINGS are not broken, missing, or corroded
(f) the CHAIN is not worn or out of adjustment
[15] If necessary, install new parts.
[16] Check the RACKS for squareness. If necessary, see the procedure in the Adjustments and Replacements
Manual, Publication Number, 5B6331.
[17] Check that the SLOTS in the AIR TUBES are clean and in the correct positions. If necessary do the additional
steps below.
(a) Remove the BAFFLES from the AIR TUBES.
(b) Rinse the BAFFLES with water.
(c) Clean the AIR TUBES with a bottle brush and rinse with water.
[18] Wipe above and below the ENTRANCE SLOT on the 6000 UNIVERSAL FILM DETECTOR BOARD with a
damp, synthetic sponge.
[19] Wipe any chemical deposits from the processing section of the PROCESSOR.
[20] Install a new DEVELOPER FILTER. If necessary, see the procedure in the Adjustments and Replacements
Manual, Publication Number 5B6331.
[21] Allow the DETECTOR CROSSOVER to air dry before you install it in the PROCESSOR.
[22] Clean the WATER RESERVOIR. Check that the holes in the WATER RESERVOIR are free of biological
growth and other obstructions.
[23] Install the following parts. Check that each part seats firmly.
a. RACKS
b. CROSSOVERS
c. WATER RESERVOIR and WATER DISCONNECT
d. EVAPORATION COVERS
e. WET SECTION COVER
[24] Clean the REPLENISHMENT STRAINERS located between the REPLENISHMENT TANKS and the
REPLENISHMENT PUMPS.
[25] Check the water supply FILTER. If necessary, change the FILTER.

3 Month Preventive Maintenance
5B6746 – November 1995 9
Caution
• Any obstruction such as biological growth, small bends, or an upward sloping WASH DRAIN HOSE can cause
wash water to return to the WASH TANK causing an overflow of water and damage to the ELECTRICAL BOX.
• Concentrationsofchlorinebleachhigherthan10%orallowingthechlorinebleachtoremaininthePROCESSOR
for longer than 30 minutes can cause damage to the PROCESSOR.
[26] Check the WASH DRAIN for biological growth, small bends, or other obstructions. To remove biological growth
do the steps below:
(a) Fill the WASH TANK and DRAIN with a 10% solution of chlorine bleach.
(b) Wait a minimum of 20 minutes and a maximum of 30 minutes.
(c) Drain the chlorine bleach solution, and rinse the TANK and DRAIN thoroughly with water before returning
the PROCESSOR to normal use.
Warning
• Drains must be made of chemically resistant, non-corrosive material. Use PVC or the equivalent.
• The drain must have a minimum diameter of 7.6 cm (3 in.) and be free of obstruction.
• Drain service must comply with all local codes.
[27] Correctly route the WASH DRAIN HOSE to slope down toward the WASH DRAIN. If necessary, use
REINFORCEDHOSESthatresistmakingsmallbends. Rightangle ELBOW FITTINGS are also available. The
Part Numbers are:
• 696442 - Reinforced HOSE, 5/8-in. I.D. Order by the foot.
• 1C4521 - ELBOW FITTING, 5/8 in.
• 696441 - Reinforced HOSE, 1-in. I.D. Order by the foot.
• 1C4524 - ELBOW FITTING, 1 in.
[28] Check the DRIVE CHAIN.
(a) If the DRIVE CHAIN is dry, apply lubricant to the DRIVE CHAIN. Use NLG1 - No. 2 LITHIUM BALL and
ROLLER BEARING GREASE TL-2324.
(b) If the DRIVE CHAIN is rusty, remove it and install a new DRIVE CHAIN.
(c) Adjust the tension of the DRIVE CHAIN. If necessary, see the procedure in the Adjustments and
Replacements Manual, Publication Number 5B6331.

PERIODIC/PREVENTIVE MAINTENANCE
10 November 1995 – 5B6746
Figure 2
[29] Check the SPRING SPADES on the LEVEL SENSOR PROBES for corrosion. If necessary, clean or install
new SPRING SPADES.
[30] Check the operation of the DETECTOR SWITCHES. If necessary, adjust the DETECTOR SWITCHES. See
the procedures in the Adjustments and Replacements Manual, Publication Number 5B6331.
[31] Close the DRAIN VALVES and fill the processing TANKS with processing solutions and starter where
necessary. See the Operator Manual, Publication Number 5B6328, for filling instructions.
[32] Energize the PROCESSOR.
[33] Process a test film and check the PROCESSOR for correct operation.
[34] Check the negative pressure at the EXHAUST VENT for the DRYER. See the Installation Instructions,
Publication Number 5B6330.
Note
An AUXILIARY VENTILATION FAN KIT is available for sites that do not meet exhaust requirements.
[35] Calibrate the REPLENISHMENT PUMPS. See the section “Calibration of the Replenishment System” in the
Operator Manual, Publication Number 5B6328.
H104_0383BA
SPRING
SPADE
H104_0383BCB

Preventive Maintenance Schedule
5B6746 – November 1995 11
Section 4: Preventive Maintenance Schedule
Part or Assembly Weekly* Monthly†Ä†† †Ä†ë† 3 Month Schedule‡
DETECTOR CROSSOVER C
DEVELOPER/FIXER CROSSOVER C
FIXER/WASH CROSSOVER C
WASH RACK C C(2)
DEVELOPER RACK I,C C(1)
FIXER RACK I,C C(2)
DRYER RACK I,C
TOP EXIT RACK I,C
RACK BEARINGS, CHAINS, and DRIVE GEARS I
Squareness of RACKS I
DRYER AIR TUBES I,C
DEVELOPER FILTER R
REPLENISHMENT STRAINERS and FILTERS C
Water Supply FILTER R
DRAIN HOSES I,R
Ventilation Exhaust T
DRIVE MOTOR CHAIN I,L
LEVEL SENSOR PROBES C
SPRING SPADES on the LEVEL SENSOR PROBES C(3)
DEVELOPER PROCESSOR TANK C(1)
FIXER and WASH PROCESSOR TANKS C(2)
Calibration of the REPLENISHMENT PUMPS T
DETECTOR SWITCHES T
6000 CIRCUIT BOARD HOUSING C(4)
WATER RESERVOIR C
I = Inspect for condition and adjust or install
new parts, if necessary.
L = Lubricate with recommended material.
R = Replace, if necessary.
T = Test and adjust, if necessary.
* The weekly preventive maintenance
procedures can be performed by either the
operator of the PROCESSOR or by the trained
service provider.
† Completion of the monthly preventive
maintenance procedures is recommended to
ensure the optimum reliability of the
PROCESSOR.
C = Rinse and clean carefully and completely
using warm water and a soft synthetic
sponge.
C(1) = Clean with Kodak DEVELOPER SYSTEM
CLEANER AND NEUTRALIZER.
C(2) = Clean with Kodak FIXER/WASH SYSTEM
CLEANER.
C(3) = Clean any corrosion from the SPRING
SPADES.
C(4) = Clean with a damp, synthetic sponge.
‡ The 3 month schedule is a guideline for sites
adhering to the site specifications issued by
Kodak. Actual usage and site characteristics may
require shorter intervals between maintenance.

PERIODIC/PREVENTIVE MAINTENANCE
12 November 1995 – 5B6746

Publication History
5B6746 – November 1995 13
Section 5: Publication History
Print Date Pub. No. ECO No. Affected Pages File Name Description
October 1995 5B6746 2650-030 All Pages pm3434_1_030.doc 1st Printing of Manual
November 1995 5B6746 2650-039 Front and Back
Covers pm3434_1_039.doc Graphic Unification Printing
January 1998 5B6746 2650-039 All Pages pm343400.fm First CD-ROM printing. Content
is identical to November 1995
version; formatting may vary
from print version.

pm343400.fm
Printed In USA
HEALTH IMAGING
EASTMAN KODAK COMPANY ●ROCHESTER, N.Y. 14650
Kodak and X-Omat are trademarks.