Easypack Shredder 084 User manual

2
Contents
Safety Infor ation 3
33
3
Description and Purpose of Machine 4
44
4
Specification and Installation 5
55
5
Controls 6
66
6
Pre-start Checks 7
77
7
Instructions for Use 8
88
8
Maintenance 9
99
9
Troubleshooting 10
1010
10
Spare Parts List 11
1111
11
Wiring Diagra 13
1313
13
Declaration of Confor ity 14
1414
14

3
Safety Information
It is i portant that this achine is installed, aintained and used correctly to avoid
It is i portant that this achine is installed, aintained and used correctly to avoid It is i portant that this achine is installed, aintained and used correctly to avoid
It is i portant that this achine is installed, aintained and used correctly to avoid
the risk of injury.
the risk of injury.the risk of injury.
the risk of injury.
This achine contains dangerous voltages and rotating echanical parts.
This achine contains dangerous voltages and rotating echanical parts.This achine contains dangerous voltages and rotating echanical parts.
This achine contains dangerous voltages and rotating echanical parts.
• Use the achine only for the purposes described in the Operating Manual.
• This achine is to be used only by trained personnel.
• Do not operate without the guards properly in place.
• The achine is to be serviced or repaired only by suitably trained or qualified
personnel.
For safety always switch off the achine fro the ains supply before freeing card
For safety always switch off the achine fro the ains supply before freeing card For safety always switch off the achine fro the ains supply before freeing card
For safety always switch off the achine fro the ains supply before freeing card
ja s or re oving any covers.
ja s or re oving any covers.ja s or re oving any covers.
ja s or re oving any covers.
The achine can be stopped in an e ergency
The achine can be stopped in an e ergency The achine can be stopped in an e ergency
The achine can be stopped in an e ergency by pressing down the red ushroo
button (with a yellow disc below) located on the top of the achine.
The achine can be stopped at any ti e by pressing the red (0) switch.
A red neon indicator on the control panel is illu inated to warn when electrical
power is connected.
It is reco ended that etal staples are re oved prior to shredding,
It is reco ended that etal staples are re oved prior to shredding, It is reco ended that etal staples are re oved prior to shredding,
It is reco ended that etal staples are re oved prior to shredding, as staples cut
during the shredding process will leave sharp pieces in the shredded aterial, which
could cause injury during handling.
• The achine uses a 230V (±10%), 50Hz, single-phase AC supply.
• To protect against electric shock, do not i erse the plug or ains cable in
water or spray with liquids.
• Do not operate this achine with a da aged ains cable or plug.
• To disconnect fro the electrical supply, grip the plug - do not pull on the
ains cable.
THIS MACHINE MUST BE EARTHED
THIS MACHINE MUST BE EARTHEDTHIS MACHINE MUST BE EARTHED
THIS MACHINE MUST BE EARTHED
The wires in the ains cable are coloured to the European standard
Green / Yellow Earth
Blue Neutral
Brown Live

4
The Easypack Shredder converts surplus corrugated cardboard boxes into
protective void fill aterial for transit packing.
The resulting lattice structure allows flexibility for packing a variety of shapes and
sizes. It is tough enough to prevent da age to heavy ite s.
There is no need to pre-cut the boxes, as the achine cuts the surplus card off.
The achine is of rugged design and construction.
The achine is designed to eet EC safety standards and requires connection only
to a suitable electrical supply.
The noise level does not exceed 70 dB(A) whilst shredding.
E ergency Stop
Infeed Slot
Control Panel
Outfeed Doors
Description and Purpose of Machine
Grease Gun

5
Specification
SpecificationSpecification
Specification
Di ensions 1056 (H) x 750 (W) x 615 (D)
Weight 180 kg
Voltage 230V (±10%), 50Hz
Max Power 1.7 kW
Cardboard thickness 5-15 thick
Max cutting width 420 wide
Installation
InstallationInstallation
Installation
The Machine ust only be installed and operated in an area that is suitable for its
use, with a ple space for feeding flat boxes, and collection of the shredded lattice.
The achine MUST NOT
MUST NOT MUST NOT
MUST NOT be used in a wet environ ent.
Te perature
Te peratureTe perature
Te perature Min 5ºC, Max 40ºC
Hu idity
Hu idityHu idity
Hu idity 10 to 90% RH
Vibration
VibrationVibration
Vibration Do not install the Machine in an area where it is likely to be
subject to constant vibration.
Shock
ShockShock
Shock Do not drop the Machine or expose it to sudden shock.
At ospheric Pollution
At ospheric PollutionAt ospheric Pollution
At ospheric Pollution Do not install the Machine in an area that is subject to
water hazards, condensation, excessive dust or other
at ospheric conta inants.
Location
LocationLocation
Location It is i portant that the supporting floor is flat and level.
Lifting / Transporting Instructions
Lifting / Transporting InstructionsLifting / Transporting Instructions
Lifting / Transporting Instructions
When using a forklift truck to lift or transport the achine, the forks should be
positioned beneath the lower fra e, between the legs.
Lifting fro the sides of the achine, or the use of lifting slings, is not
reco ended.
CAUTION
CAUTION CAUTION
CAUTION -
--
- THE MACHINE IS TOP HEAVY.
THE MACHINE IS TOP HEAVY. THE MACHINE IS TOP HEAVY.
THE MACHINE IS TOP HEAVY.
Connections
ConnectionsConnections
Connections
The achine ust be connected to a 230V, 50Hz, 1-phase electrical supply via a
13A Fuse. The achine ust be earthed
The achine ust be earthedThe achine ust be earthed
The achine ust be earthed. No other services are required.
Maxi u power consu ption is 1.7kW.
Specification and Installation

6
E ergency Stop Button
E ergency Stop ButtonE ergency Stop Button
E ergency Stop Button
A red ushroo push button is ounted on top of
the achine. When pressed it locks down and stops
the achine. Turn clockwise to reset.
Power Indicator
Power IndicatorPower Indicator
Power Indicator
A red neon indicator on the control panel illu inates
when there is electrical power to the achine.
Green ‘Start’ Button
Green ‘Start’ ButtonGreen ‘Start’ Button
Green ‘Start’ Button
Switches the achine otor on ready to shred card.
Red ‘Stop’ Button
Red ‘Stop’ ButtonRed ‘Stop’ Button
Red ‘Stop’ Button
Stops the achine otor. This button should not be
pressed during shredding.
‘Reverse’ Button
‘Reverse’ Button‘Reverse’ Button
‘Reverse’ Button
The achine can be reversed with this button, to
clear card ja s.
Controls

7
The achine is connected to the ains supply and the
Power Indicator is illu inated.
The E ergency Stop button is released (turn clockwise).
The Outfeed is clear of restriction to allow the
shredded cardboard to exit.
Pre-start Checks

9
Always disconnect the shredder fro the power supply before re oving any covers.
Always disconnect the shredder fro the power supply before re oving any covers.Always disconnect the shredder fro the power supply before re oving any covers.
Always disconnect the shredder fro the power supply before re oving any covers.
The achine is to be serviced or repaired only by suitably trained or qualified
personnel.
Every week
Every week Every week
Every week lubricate the shredding wheels by
opening the outfeed doors and using a lubricating
spray e.g. WD40.
Every onth
Every onth Every onth
Every onth re ove the top cover and clear any
cardboard debris fro above the shredding wheels.
Use the grease gun to inject grease into the four
grease nipples located on top of the achine - one or
two pu ps is sufficient.
Every 6 onths
Every 6 onths Every 6 onths
Every 6 onths apply a lithiu based grease (e.g.
Castrol LM) to the drive gears.
For access to the ains fuse
access to the ains fuse access to the ains fuse
access to the ains fuse re ove the front panel.
Fuseholder containing 10 x 38 10A type aM fuse.
Maintenance

10
Power indicator is lit.
E ergency stop button is released.
Cardboard not ja ed in shredding wheels.
Inverter has not tripped out due to overload (switch
achine off for 20 seconds to reset).
Check
CheckCheck
Check
Machine is connected to the ains supply.
Mains supply is switched on.
Internal fuse in shredder is okay.
Fuse in ains plug is okay.
Troubleshooting
Fault
FaultFault
Fault
Power indicator not lit.
Shredding wheels are rotating.
Cardboard path is clear of obstructions.
Cardboard is not ore than 15 thick.
Power indicator is lit.
E ergency stop button is released.
Outfeed doors not fully closed.
Inverter has not tripped out due to overload (switch
achine off for 20 seconds to reset).
If the above infor ation does not clear the fault, contact Easypack for further
assistance on 0845 838 0168. Please have the serial nu ber of the shredder
available.
Shredder will not start
Cardboard will not feed
into shredder.
Shredder will not reverse

11
Part No.
Part No.Part No.
Part No. Description
DescriptionDescription
Description
99-399 Grease gun
99-531 Spring clip for grease gun
99-972 Bearing 40 ID (for shredding wheel ‘split’ end)
99-974 Bearing 50 ID (for shredding wheel drive end)
99-451 Oil seal (for 40 ID bearing)
99-452 Oil seal (for 50 ID bearing)
08-125 Thrust washer 50ID
08-288 Block bearing housing 50
08-406 Block bearing housing 40 upper
08-407 Block bearing housing 40 lower
08-171 Lower shredding wheel
08-172 Upper shredding wheel
08-248 Spur drive gear lower (38T sprocket attaches to)
08-274 Spur drive gear upper
08-520 Drive sprocket 18T
08-523 Driven sprocket 38T
08-524 Chain 3/4” x 57 pitches
08-316 Bar outfeed door hinge
08-317 U-Piece outfeed door
08-340 Plate switch ca
08-341 Stub ca ounting
08-342 Disc door hinge ounting
08-409 Panel slit end
08-410 Panel drive end
08-419 Plate stripper
08-420 Plate stripper spacer
08-422 Bar stripper plate ounting
08-431 Bar outfeed guard ounting
08-432 U-Piece outfeed guard ounting
08-504 Outfeed lower panel
08-391 Panel outfeed upper
08-506 Drive end panel
08-507 Slit end panel
08-508 Top infeed panel (stainless)
08-509 Control box U-Piece (stainless)
Spare Parts List

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Part No.
Part No.Part No.
Part No. Description
DescriptionDescription
Description
08-510 Front panel (electrical chassis access)
08-511 Side panel (sa e both sides)
08-512 Lower angled panel
08-515 Drive end top cover
08-516 Top ain cover
08-450 Bar card restrictor (fasten to ain top cover)
99-143 Neon indicator
99-981 Start, stop, reverse switch head
99-873 E ergency stop red ushroo button
99-431 Yellow disc e ergency stop
99-863 Push button odule clip
99-864 Push button contact block N/C
99-865 Push button contact block N/O
99-983 8-pin DPCO plug in relay (10A, 230V coil)
99-984 DIN rail relay ounting base
99-822 Fuseholder DIN rail ounting
99-823 Fuse 10A, 10 x 38 type aM
99-971 Inverter (to power geared otor)
99-163 Cable gland for ains cable
99-164 Cable gland for outfeed door switch
99-1014 Cable gland for otor ter inal box
99-1015 Mains input cla p type ter inal block
99-435 Outfeed door switch
99-1036 Geared otor 1.5kW 230V 50Hz 3ph 83rp
Spare Parts List

13
iring Diagram

14
EC DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITYEC DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITY
We declare that the following achinery co plies with the essential health and safety
require ents of the Machinery Directive 98/37/EC, the Electrical Equip ent Directive
(LVD) 73/23/EEC and its a end ents and the Electro agnetic Co patibility Directive
89/336/EEC and its a end ents.
Manufacturer: Easypack Ltd
Address Unit 1, The io Centre, Whittle Way,
Arlington Business Park, Stevenage, Hertfordshire,
SG1 2BD, England
Description of Product: Box Shredder
Model No. & Serial No. 084 …………….
The following transposed har onised European Standards have been used:
EN 12100: 2003 Safety of Machinery - Basic concepts, general principles for
(parts 1&2) design
EN 13857: 2008 Safety of Machinery - Safety distances to prevent hazard
zones being reached by upper and lower li bs
EN 418: 1992 Safety of Machinery - E ergency stop equip ent, functional
aspects - Principles for design
EN 60204-1: 2006 Safety of Machinery - Electrical equip ent of achines -
General require ents
EN 61000: 2007 Generic standards - I unity for light-industrial environ ents
(part 6-1)
EN 61000: 2007 Generic standards - E ission standard for light-industrial
(part 6-3) environ ents
Signed:
Na e: T.J.Davey
Signed on behalf of the anufacturer
Date: 12/01/2011
Position: Technical Director