Eaton Green Motion DC 44/66 User manual

Green Motion DC 44/66
Installation manual
Green Motion DC 44/66 EV charger

ii GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton
Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is
required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms
and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the
purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE
SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES
THE ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR
MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or
other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the
use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the
information, recommendations and descriptions contained herein. The information contained in this manual is subject to
change without notice.

iiiGREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com
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1. INTRODUCTION ....................................................................1
1.1 Field of applications .................................................................... 2
1.2 Symbols used in this manual............................................................. 2
1.2.1 Related icons ..................................................................... 2
1.3 Conventions used in this document ....................................................... 3
2. CAUTIONS .........................................................................4
2.1 Operating environment and restrictions ................................................... 4
2.2 Suggested protections during the installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Protection from electric shock ............................................................ 5
2.4 Electromagnetic fields and interference.................................................... 6
2.5 Warning decals and rating plate .......................................................... 6
2.6 Residual risks .......................................................................... 6
3. GENERAL DESCRIPTION .............................................................7
3.1 Front and back views ................................................................... 7
3.2 Left and right views..................................................................... 8
3.3 Top and bottom views .................................................................. 9
3.4 Types of cables ....................................................................... 10
4. RELEVANT INFORMATION PRIOR TO THE INSTALLATION .................................11
4.1 Tools required for the installation ........................................................ 11
4.2 Package contents ...................................................................... 11
4.3 Dimensions and weight ................................................................ 11
4.4 Lifting, transportation and unloading instructions .......................................... 12
4.5 Unpacking............................................................................ 14
5. MOUNTING AND INSTALLATION .....................................................14
5.1 Positioning the Green Motion DC 44/66 ................................................... 14
5.2 Mounting............................................................................. 14
5.2.1 Site design ...................................................................... 14
5.2.2 Mounting the Green Motion DC 44/66 ............................................... 16
6. ELECTRICAL CONNECTIONS AND WIRING .............................................18
6.1 Cautions ............................................................................. 18
6.2 Standard wiring ....................................................................... 18
6.3 Electrical connection and terminals ...................................................... 21
6.4 Earth connection (MANDATORY) ........................................................ 23
Content overview

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7. COMMISSIONING..................................................................23
7.1 Unit switch-on ........................................................................ 24
7.2 Online EV charger ..................................................................... 24
7.2.1 Configure online EV charger connection via LAN ...................................... 26
7.2.2 Configure online EV charger connection via SIM card (optional) ......................... 27
7.2.3 Closing the front cover after configuring the EV charger ............................... 28
7.3 How to start charging .................................................................. 28
7.4 Indicators and user interfaces ........................................................... 28
7.4.1 LED indicators ................................................................... 29
7.4.2 Color touchscreen display ......................................................... 30
8. MAINTENANCE....................................................................32
8.1 How to open/close the Green Motion DC 44/66 housing and wire the display ................... 32
8.2 How to put the unit as out of order ....................................................... 33
8.3 Replace the SIM card .................................................................. 33
8.4 Cleaning or replacing filters ............................................................. 33
8.5 Dismount ............................................................................ 34
8.6 EV charger updates .................................................................... 35
8.7 Disposal ............................................................................. 35
9. TROUBLESHOOTING ...............................................................36
10. TECHNICAL DATA ..................................................................37
10.1 Rating plate .......................................................................... 37
10.2 Technical datasheet.................................................................... 38
11. CONTACT SUPPORT INFORMATION ..................................................38

1GREEN MOTION DC 44/66 EV CHARGER INSTALLATION MANUAL MN192006EN March 2023 www.eaton.com
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Thank you for installing the Green Motion DC 44/66 EV charger.
Before you start
This manual contains important instructions that must be followed during installation, operation and maintenance
of the Eaton Green Motion DC 44/66 EV charger. All instructions must be read before installing and operating
the equipment. This manual should be retained for future reference. Please note that the Green Motion DC
44/66 EV charger must only be installed by professional and qualified personnel, i.e. an Eaton technical support
representative or a professional installer. There are no user serviceable parts inside the Green Motion DC 44/66
EV charger. Failure to observe the above will void the guarantee provided and Eaton cannot be held legally
accountable.
The contents of this manual are the copyright of the publisher and may not be reproduced (even in extracts)
without the prior written approval of Eaton. While every care has been taken to ensure the accuracy of the
information contained in this manual, Eaton assumes no liability for any error or omission. Eaton reserves the right
to modify the designs of its products. The unauthorized copying and lending of this manual is prohibited.
Technical disclaimer
All drawings, descriptions and illustrations contained in this document serve to provide a clear overview and/or
technical explanation of the present product and its various components and accessories. In line with our goal
to continuously improve the products and the customer service we provide, all specifications contained in this
document are subject to change without notice.
Legal entity
Eaton Industries Manufacturing GmbH
Address:
Web:
Place de la Gare 2
1345 Le Lieu
SWITZERLAND
www.eaton.com
1. Introduction

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1.1 Field of applications
This installation manual is intended for professional and qualified personnel. It describes how to securely install and
commission the Eaton Green Motion DC 44 and the Eaton Green Motion DC 66 EV chargers:
Table 1. Eaton Green Motion DC 44/66 EV charger overview
Power input
Input voltage AC 3 x 400 V, 50 Hz 3 x 400 V, 50 Hz
Nominal input current AC 3 x 64 A (44 kW) 3 x 96 A (66 kW)
Power factor > 0.99 > 0.99
Phase 3 Phase 3 phase
Earthing system TN, TT TN, TT
Power output
Nominal output power 44 kW 66 kW
Output voltage for the DC range 50 V - 500 V 50 V - 500 V
Output current DC at nominal power 110 A 165 A
Output type - CCS 2 (default)
- CCS 2 and CHAdeMO (optional)
- CCS 2 (default)
- CCS 2 and CHAdeMO (optional)
Efficiency ≤ 96% ≤ 96%
Simultaneous charging 1 1
Options
Cable 1 x CHAdeMO 1 x CHAdeMO
Network interface 3G/4G 3G/4G
Software licenses Eaton Scan & Charge
Eaton Charging network manager
Eaton Scan & Charge
Eaton Charging network manager
Warranty
Warranty 2 years 2 years
Read the instructions. These instructions are intended for professional installers. Professional and qualified
personnel must be an expert in the field and is therefore responsible for commissioning the system in
accordance with the manufacturer’s instructions and local legislation.
An electric shock can be fatal.
Avoid touching internal or external parts normally live while the system is powered on.
1.2 Symbols used in this manual
Hazardous behaviors that could cause serious injuries.
Hazardous behaviors that could cause death.
Imminent dangers causing serious injuries. Danger of death.
Behaviors that could cause minor injuries to people or minor damages to things.
1.2.1 Related icons

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1.3 Conventions used in this document
This manual adopts the following type conventions and acronyms to refer to Green Motion DC 44/66 EV charger
or its parts:
ALL CAPITALS highlight critical points that require careful attention.
All abbreviations used in this document are listed in Table 2.
The notes preceded by this symbol relate to technical issues and ease of operation.
The EU Directive on Waste Electrical and Electronic Equipment (WEEE).
Table 2. Glossary
Abbreviation Description
AC Alternating current
CAN Controller Area Network
CCS Combined Charging System
CHAdeMO CHArge de MOve
DC Direct current
EMC Electromagnetic compatibility
EMI Electromagnetic interference
FW Firmware
HW Hardware
IEC International Electrotechnical Commission
IP Internet Protocol
LAN Local area network
LCD Liquid crystal display
NNeutral
OV Overvoltage
PE Protective earth
PPE Personal protective equipment
RCD Residual current device
SW Software
UI User interface
WEEE Waste electrical and electronic equipment
EV Electric vehicle
CU Control unit
DHCP Dynamic Host Configuration Protocol
NAT Network address translation
TCP Transmission Control Protocol
PAT Port address translation
SIM card Subscriber identity module card

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These instructions are intended for professional and qualified personnel.
2. Cautions
Before carrying out any operations, ensure you have read and understood this manual. Do not make changes and do
not carry out maintenance operations not described in this manual. The manufacturer does not accept responsibility for
injuries to people and property damages if the information within this manual has not been read and followed.
The operations described here must be carried out only by professional and qualified personnel.
The customer is civilly liable for the qualification and mental or physical state of the professionals who
operate this equipment. They must always use the personal protective equipment required by the laws of
the country of destination and anything else provided by their employer.
It is strictly prohibited to open the unit except as described in this manual. The installation of the equipment
must be carried out by professional and qualified personnel. They must not be under the influence of alcohol
or drugs, or have prosthetic heart valves or pacemakers.
The unit must not be subjected to any type of modification. Eaton declines any responsibility if the rules for
correct installation are not respected, and it is not responsible for the system upstream or downstream of
the equipment it supplies.
The omission of protective devices is extremely dangerous and relieves the manufacturer of any
responsibility for damage caused to people and property.
A first aid kit must be provided near the installation site so that it is readily available in case of emergency.
2.1 Operating environment and restrictions
Each system must be used exclusively for the operations it was designed for and within the operative ranges specified
in the nameplate and/or in the relative technical datasheet, in accordance with the national and international safety
standards.
Any use different from the intended use specified by the manufacturer is to be considered inappropriate and dangerous,
and in this case the manufacturer declines all responsibility.
Check the regulations applied by the electricity provider.
The unit shall be connected to the distribution network in accordance with local rules.
The unit shall comply with all the technical specifications.
For any doubts or problems regarding the use of the system, even if not described here, please contact your
Eaton sales representative via: [e-mail]
Improper or unauthorized use:
Although carefully constructed, like all electrical appliances the unit can catch fire.
The unit is intended for indoor or outdoor installation.
Recommended operating temperature range of the unit is -25 °C to +45 °C.
The unit must be transported and stored in indoor locations in the temperature range -25 °C to +45 °C.
The unit must be used in locations free from acids, gases or other corrosive substances.
The unit must be used and stored in locations with relative humidity below 95%.
The unit must be transported in conditions with relative humidity below 95%.
The unit must be used at an altitude not exceeding 2000 m above sea level.

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2.2 Suggested protections during the installation
2.3 Protection from electric shock
An electric shock can be fatal.
Avoid touching internal or external parts normally live while the system is powered on.
Cables and connections must always be secured, in good condition, insulated and suitably sized.
The equipment was built according to the highest safety standards and equipped with safety devices designed to protect
operators and components.
For obvious reasons, the manufacturer cannot anticipate all potential types of installations and locations where the
equipment will be installed; the customer must therefore clearly inform the manufacturer of specific conditions at the
installation site. Eaton declines any responsibility if the unit is incorrectly installed.
The operators must be correctly instructed. The operators must therefore read and follow the technical instructions
contained in the manual and in the enclosed documentation.
The instructions provided in this manual do not replace the safety regulations of the installation and operational technical
data printed on the products, nor do they replace the current safety standards enforced in the country where the
equipment is installed, and the rules dictated by common sense.
The manufacturer can provide theoretical or practical training to operators, either on their site or on the customer’s
premises, as specified at the time of drawing up the contract.
The equipment must not be used if any operational fault is identified.
Temporary repairs should be avoided; repair work must be carried out only with genuine spare parts, which must be
installed according to the intended use.
The responsibilities deriving from the commercial components are delegated to the respective manufacturers.
Avoid touching the equipment housing during operation. The equipment housing could overheat during operation and
cause burns on contact. The equipment may remain hot even after it is switched off.
In the event of fire, CO2foam extinguishers must be used, and self-vacuum systems must be used to put out fires in
enclosed spaces.
If the noise level exceeds legal limits, the working area must be restricted, and anyone who has access to the area must
wear ear defenders or ear plugs.
During the installation process, special attention must be paid to fixing the equipment and its components. At this stage,
restricting or preventing access to the installation area is recommended.
Professional and qualified personnel are recommended to wear clothing and personal protective equipment (PPE) provided
by their employer. Operators must not wear clothes or accessories that could start fires or produce static electricity, or
any item of clothing that could affect personal safety. When carrying out any operation on the equipment, clothes and
instruments must be suitably insulated.
Professional and qualified personnel must NOT access the equipment with bare feet or wet hands.
The maintenance engineer must always ensure that nobody else is able to reset or operate the equipment during
maintenance and must report any fault or deterioration caused by wear or by aging, in order to restore the correct safety
conditions.
The professional and qualified personnel must always pay attention to the working environment to ensure it is well lit and
has a suitable escape route.
A first aid kit must be provided near the installation site so that it is readily available in case of emergency.

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2.4 Electromagnetic elds and interference
2.5 Warning decals and rating plate
Electromagnetic fields may have harmful effects (unknown to date) on the health of people who are
subjected to long exposure. Avoid standing less than 20 cm from the equipment for long periods of time.
The labels on the equipment must NOT be removed, damaged, soiled or hidden.
The labels must always be visible and in good condition.
The technical data shown in this manual do not replace those shown on the data plates on the equipment.
National standards related to grounding must be complied with.
Connect the unit’s external frame or other conductive parts to ground to ensure system protection and the
highest level of safety for the operators.
The professional and qualified personnel must be an expert in the field, and are therefore responsible
for commissioning the system in accordance with the manufacturer’s instructions and local legislation. If
electromagnetic interference is detected, the professional and qualified personnel should contact an Eaton
technical support representative using the email address [e-mail]
2.6 Residual risks
Table 3. Residual risks
Risk assessment Recommended solution
Noise pollution caused by installations in unsuitable environments or
where professionals work on a regular basis.
Reassess the installation environment or site.
Unsuitable ventilation in the location, causing equipment to overheat,
leading to discomfort for people who are on the site.
Restore adequate ambient conditions and ventilate the site.
Protection from the elements, such as water ingress, low temperatures,
high humidity, etc.
Maintain adequate ambient conditions for the equipment.
Surface temperature is high. Do not obstruct openings on the equipment. Use suitable PPE or
wait for the equipment to cool down before accessing it.
Dirt affects the system and prevents the safety labels from being read. Adequately clean the equipment, the labels and the workplace.
Poor installation. Request a training course.
During the installation stage, provisionally fixing the equipment or
its components can be hazardous.
Take care and restrict access to the installation area.
Accidentally disconnecting the quick connectors while the equipment is
operational or making incorrect connections can produce electrical arcs.
Take care and restrict access to the installation area.
Despite the cautions and safety systems in place, some residual risks will still be present, which cannot be
removed. These risks are listed in the following table, along with recommendations to prevent or mitigate them.

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The following figures show different views of the Green Motion DC 44/66 DC EV charger.
3. General description
3.1 Front and back views
Figure 1. Front and back views of Green Motion DC 44/66 EV charger
Tag Description
AFront view
BBack view
1Color touchscreen display
2RFID reader
3LED display
4Emergency stop button
AB
1 3
4
2

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Figure 2. Left and right views of Green Motion DC 44/66 EV charger
3.2 Left and right views
Tag Description
ALeft view
BRight view
1Air filters
1
A B

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3.3 Top and bottom views
Figure 3. Top and bottom views of Green Motion DC 44/66 EV charger
Ø 12 (X4)
495 mm (19.4 inch)
480 mm (18.8 inch)
200 mm
(7.8 inch)
98 mm
(3.8 inch)
21.5 mm
(0.8 inch)
180 mm (7 inch)
35 mm
(1.3 inch)
120 mm
(4.7 inch)
3 mm
(0.1 inch)
Ø 18 (X4)
Tag Description
ATop view
BBottom view
A
B

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3.4 Types of cables
The Green Motion DC 44/66 EV charger provides two types of cables and connectors:
1. Combined Charging System (CCS) for EU market. This is the default cable.
2. CHAdeMO. This cable is optional.
The maximum output power of the Green Motion DC 44/66 charger is 44 kW and 66 kW, respectively. However,
the actual charging power may vary due to external factors such as the available grid power, electrical installations,
EV model, battery state of charge, and environmental temperature. For this reason, Eaton disclaims any liability
concerning the actual power output.
Figure 4. Illustration of connector types available with Green Motion DC 44/66 EV charger
Tag Description
ACCS Type 2
BCHAdeMO
The unit can be equipped with either a single CCS 2 or both CCS 2 and CHAdeMO connectors (plugs) as reported
in the table below.
Table 4. Possible cable configurations available with the charger
Green Motion DC 44/66 Cable Options CCS CHAdeMO
Default X
Optional X X
A B

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4. Relevant information prior to installation
4.1 Tools required for installation
Installation, commissioning, maintenance or retrofitting of the EV charger must be performed by professional
and qualified personnel who are responsible for complying with existing standards and local installation
regulations.
The installation must be carried out only by professional and qualified personnel.
During the installation, ensure that the equipment is powered off.
4.2 Package contents
4.3 Dimensions and weight
To perform installation, the installer should prepare the following tools:
The Green Motion DC 44/66 box should contain the following parts:
The table below shows the dimensions and weight of the Green Motion DC 44/66 EV charger.
• Screwdriver (T20, TX30, PZ2),
• Square key (8 mm),
• Open-ended wrenches,
• Drilling machine (depending on the mounting surface),
• Laptop,
• SIM card, in case of online chargers with 4G modem.
• Green Motion DC 44/66 EV charger,
• Quick start guide,
• Safety guidelines.
Table 5. Dimensions and weight of Eaton Green Motion DC 44/66 EV charger
EV charger Green Motion DC 44 Green Motion DC 66
Dimensions (H x W x D) in mm
without cables 1775 x 833 x 265 1775 x 833 x 265
Weight in kg (approx.) 175 210
Cables
CCS weight in kg 12 12
CHAdeMO weight in kg 14 14

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Figure 5 shows the front and side views of the EV charger with dimensions.
Figure 5. Green Motion DC 44/66 EV charger front and side views with dimensions
Tag Description
AFront view
BSide view
4.4 Lifting, transportation and unloading instructions
Transportation and handling
Transportation of the equipment, especially on the road, must be carried out in such a way as to protect the system
components (especially electronic components) from major impacts, humidity, vibrations, etc.
During handling, sudden or fast movements which could cause the system to sway dangerously must be avoided.
Refer to local regulations and laws for transportation and handling of the equipment.
Lifting
Eaton packs and protects each component by using devices that ease its transportation and handling. These operations
must be carried out by professional and qualified personnel who specialize in loading and unloading components.
The ropes and vehicles used for lifting must be able to withstand the weight of the equipment.
630 mm (24.8 inch)
862 mm (33.9 inch)
1392 mm (54.8 inch)
1098 mm (43.2 inch)
1775 mm (69.9 inch)
105 mm (4.1 inch)
265 mm
(10.4 inch)
223 mm
(8.7 inch)
A B

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Figure 6. Lifting instruction for the EV charger
Do not underestimate the weight of the Green Motion DC 44/66 EV charger. Check the technical
specifications.
Manpower for transportation, handling and lifting must be considered due to the weight of the unit in
accordance with the requirements of local regulations.
Do not move or stop the hanging load above people or things.
Do not let it drop with too much force.
Please refer to local regulations and laws for lifting of the equipment.
Do not lift multiple units or parts of the equipment at the same time, unless otherwise stated.
The Green Motion DC 44/66 EV charger is not equipped with specific lifting tools.
The unit should be lifted with the sling loops through the lifting eyelet.
Once the product is fixed to the floor, replace the eyelets with the M12 screws supplied.
The screen and the housing should be protected during the operation to avoid damage and paint scratches.

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4.5 Unpacking
Remember that the packaging elements (cardboard, cellophane, staples, adhesive tape, straps, etc.) can
cut and/or injure, if not handled with care. They must be removed with appropriate tools and must not be
handled by non-responsible people (i.e., children).
The packaging components must be removed and disposed of in accordance with the local regulations and
laws of the country of installation.
Check the integrity of the packaging before opening.
Open the packaging and remove the Green Motion DC 44/66 EV charger carefully to avoid damaging the
external casing or the internal electronic parts.
Before commissioning, ensure that the external casing of the unit is in good condition and free from damage
sustained during transportation.
5. Mounting and installation
5.1 Positioning the Green Motion DC 44/66 EV charger
5.2 Mounting
The installation position of the unit must meet the following conditions:
• Manpower to install the unit must be considered due to its weight, in accordance with local regulations.
• The unit must be installed in a place with relative humidity below 95%.
• Recommended operating temperature range of the unit is -25 °C to +45 °C.
• Install the unit to ensure easy access to the controls and connections.
• The unit must be used at an altitude not exceeding 2000 m above sea level.
• Keep at least 300 mm of free space from the left and right sides of the unit to allow for adequate air circulation.
• The cable entries for power cables and the internet connection cable are through the bottom of the EV charger.
Green Motion DC 44/66 EV charger must be mounted on a concrete base and each EV charger must serve only one
parking space.
5.2.1 Site design
A site for electric vehicles (EVs) equipped with EV chargers can be designed in different setups. This section is intended
to provide some valuable information on the placement of the EV chargers with respect to parking spaces.
As shown in the Figure 7, Eaton recommends installing the EV charger at the front and center of the parking space, and
each EV charger should serve one parking space.
Do not mount the unit charger above or below flammable building materials.
Do not install the unit charger in areas where highly flammable substances are present.
Do not install the unit charger in areas subject to explosion hazard.
Make sure there is at least 300 mm of space for air circulation on both sides of the unit. Local regulations
may require larger clearances. Make sure that the air circulation is unhindered and ensure that the air inlet
and outlet are not blocked by snow or other objects.

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Figure 7. Optimal positioning of EV chargers
An alternative positioning for the EV chargers is shown in Figure 8.
The minimal distance recommended between the EV chargers positioned back-to-back is 600 mm.
Figure 8. Alternative positioning of EV chargers
Tag Description
1EV charger
1 1 1
1
1

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Tag Description
ATop view of concrete base
BFront view of concrete base
1Hole for electrical cable
2Concrete base
3M10 stainless steel rod
5.2.2 Mounting the Green Motion DC 44/66 EV charger
When choosing the location of the EV charger, consider a 300 mm free space requirement to the left and right sides of
the EV charger for air circulation.
Fix the column using 4 x M10 stainless steel threaded rods on an 800 mm x 450 mm x 250 mm concrete base. The
power input electrical cable has to be fed through the concrete base through a hole with 48-mm diameter.
Below is a schematic representation of the concrete base of the EV charger column.
Figure 9. The top and front views of the concrete base of the EV charger with dimensions
800 mm (31.4 inch)
495 mm (19.5 inch)
180 mm (7.1 inch)
450 mm (17.7 inch)
250 mm (9.8 inch)
Ø 48 mm (1.9 inch)
Ø 10 mm (x4)
3
2
2
3
3
3
180
83 mm
(3.2 inch)
81 mm
(3.1 inch)
216 mm (8.5 inch)
235 mm (9.2 inch)
A
B