Eaton Green Motion DC 66 User manual

Green Motion DC 44/66 EV charger
Green Motion DC 44/66 User manual

2 GREEN MOTION DC 44/66 EV CHARGER USER MANUAL MN192005EN March 2023 www.eaton.com
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton
Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is
required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms
and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the
purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE
SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES
THE ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR
MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or
other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the
use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the
information, recommendations and descriptions contained herein. The information contained in this manual is subject to
change without notice.

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Content overview
1 INTRODUCTION.......................................................................................................................................4
1.1 Scope of the document..................................................................................................................................... 5
1.2 Symbols used in this manual............................................................................................................................. 5
2 CAUTIONS................................................................................................................................................6
2.1 Operating environment and restrictions ........................................................................................................... 6
3 DISCOVER YOUR GREEN MOTION DC 44/66 ......................................................................................7
3.1 Packing list ........................................................................................................................................................ 7
3.2 Front and back views ........................................................................................................................................ 7
3.3 Types of cables.................................................................................................................................................. 8
4 HOW TO START AND STOP CHARGING...............................................................................................9
5 INDICATORS AND USER INTERFACES ...............................................................................................10
5.1 LED indicators..................................................................................................................................................10
5.2 Color touchscreen display................................................................................................................................11
5.3 Emergency stop button ...................................................................................................................................13
6 SOFTWARE SUITE.................................................................................................................................13
7 MAINTENANCE .....................................................................................................................................13
7.1 How to put the unit as out of order..................................................................................................................14
7.2 Station updates ................................................................................................................................................14
7.3 Cleaning or replacing filters ..............................................................................................................................14
7.4 Disposal............................................................................................................................................................14
8 FREQUENTLY ASKED QUESTIONS .....................................................................................................15
9 TECHNICAL DATA..................................................................................................................................15
9.1 Rating plate......................................................................................................................................................15
9.2 Technical datasheet..........................................................................................................................................16
10 CONTACT SUPPORT INFORMATION ..................................................................................................17

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1. Introduction
Thank you for purchasing the Green Motion DC 44/66 EV charger. The Green Motion DC 44 and the Green
Motion DC 66 are DC fast chargers for public or private parking facilities. They offer fast charging at high
efficiency in a compact design as well as a quiet charging experience. They are Vehicle-to-Grid (V2G) ready
and can be mounted on the floor, indoor or outdoor.
Before you start
This manual contains important instructions that must be followed during the installation, operation and maintenance of
the Green Motion DC 44/66 EV charger. All instructions must be read before installing and operating the equipment. This
manual should be retained for future reference. Please note that the Green Motion DC 44/66 EV charger must only be
installed by professional and qualified personnel, i.e. an Eaton technical support representative or a professional installer.
There are no user serviceable parts inside the Green Motion DC 44/66 EV charger. Failure to observe the above will void the
guarantee provided and Eaton cannot be held legally accountable.
The contents of this manual are the copyright of the publisher and may not be reproduced (even in extracts) without the
prior written approval of Eaton Corporation. While every care has been taken to ensure the accuracy of the information
contained in this manual, Eaton assumes no liability for any error or omission. Eaton reserves the right to modify the designs
of its products. The unauthorized copying and lending of this manual is prohibited.
Technical disclaimer
All drawings, descriptions or illustrations contained in this document serve to provide a clear overview and/or technical
explanation of the present product and its various components and accessories. In line with our goal to continuously
improve the products and the customer service we provide, all specifications contained in this document are subject to
change without notice.
Legal entity
Eaton Industries Manufacturing GmbH
Address: Place de la Gare 2
1345 Le Lieu
SWITZERLAND
Web: www.eaton.com

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1.1 Scope of the document
This manual is intended for end-users of Green Motion DC 44 and Green Motion DC 66 EV chargers. It describes
the operating environment, the product and its operating behavior. The document does not cover installation and
deinstallation, commissioning guidance and troubleshooting.
1.2 Symbols used in this manual
Hazardous behaviors that could cause serious injuries.
Hazardous behaviors that could cause death.
Imminent dangers causing serious injuries. Danger of death.
Behaviors that could cause minor injuries to people or minor damages to things.
An electric shock can be fatal.
Avoid touching internal or external parts normally live while the system is powered on.
The notes preceded by this symbol relate to technical issues and ease of operation.
The EU Directive on Waste Electrical and Electronic Equipment (WEEE).

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2. Cautions
Before carrying out any operations, ensure you have read and understood this manual. Do not make changes
and do not carry out maintenance operations not described in this manual. The manufacturer does not accept
responsibility for injuries to people and damages to things occurred if the information within this manual has
not been read and followed.
Installation, commissioning, maintenance or retrofitting must be carried out only by professional and
qualified personnel.
It is strictly prohibited to open the EV charger.
2.1 Operating environment and restrictions
Each system must be used exclusively for the operations it was designed for and within the operative ranges specified
in the nameplate and/or in the relative technical datasheet, in accordance with the national and international safety
standards.
Any use different from the intended use specified by the manufacturer is to be considered totally inappropriate and
dangerous and in this case the manufacturer declines all responsibility.
Check the regulations applied by the electricity provider.
The unit shall be connected to the distribution network in accordance with local rules.
The unit must only be used in accordance with the technical specifications.
Improper or unauthorized use:
Although carefully constructed, like all electrical appliances the unit can catch fire.
The unit is intended for indoor or outdoor installation.
Recommended operating temperature range of the unit is -25 °C to +45 °C.
The unit must be transported and stored in indoor locations in the temperature range -25 °C to +45 °C.
The unit must be used in locations free from acids, gases or other corrosive substances.
The unit must be used and stored in locations with relative humidity below 95 %.
The unit must be transported in conditions with relative humidity below 95 %.
The unit must be used at an altitude not exceeding 2000 m above sea level.

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3. Discover your Green Motion DC 44/66
3.1 Packing list
The Green Motion DC 44/66 EV charger package contains the following parts:
• Green Motion DC 44/66 EV charger
• Quick start guide
• Safety guidelines
3.2 Front and back views
Figure 1. Front and back views of Green Motion DC 44/66 EV charger
Tag Description
AFront view
BBack view
1Color touchscreen display
2RFID reader
3LED indicator
4Emergency stop button
Green Motion DC 44/66 EV charger is designed for seamless use.
AB
1 3
4
2

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Green Motion DC 44/66 EV charger provides two types of cables and connectors:
1. Combined Charging System (CCS) for the EU market. This is the default cable.
2. CHAdeMO. This cable is optional.
The maximum power that the EV charger can deliver is 44 kW or 66 kW, depending on the charger model. Varying
external conditions including, but not limited to, available grid power, installation, state of battery, environmental
temperature and car model, can cause output de-rating. Hence, Eaton cannot accept liability for the instantaneous
charging power value.
Green Motion DC 44/66 Cable Options CCS CHAdeMO
Default X
Optional X X
3.3 Types of cables
Table 1. Possible cable configurations available with the charger
Figure 2. Illustration of connector types available with Green Motion DC 44/66 EV charger
Tag Description
ACCS Type 2
BCHAdeMO
The unit can be equipped with either one CCS cable, or CHAdeMO and CCS cables as reported in Table 1.
AB

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4. How to start and stop charging
Electrical systems or devices must be checked by professional and qualified personnel before commissioning
and switching on the unit for the first time.
Follow these steps to charge:
Step 1. Check that the EV charger is ready for use with the LED in green. See Chapter 5.
Step 2. Take the cable connector of the EV charger and plug it to the appropriate car socket.
Step 3. If the charging station is equipped with a RFID reader, place the RFID card close to the reader to authenticate
yourself.
If the card is recognized, the charging will start. During the charge, the LED starts flashing blue and then shows the state
of charge. See Figure 3.
If the CHAdeMO plug is used, it is mandatory for the user to select the plug on the screen. Refer to the next section.
If the card is not authorized, the charge will not start and an error will appear on the EV charger status display.
See Chapter 5.
If the charging cable is disconnected from the car and there is no power consumption within two minutes, the user is
automatically deauthenticated.
Figure 3. Where to place the RFID card on the EV charger for user authentication
While your vehicle is charging, the EV charger display shows the LED as charging with a breathing blue light. See Chapter
5.
When the battery is fully charged, the EV charger display shows the LED in a steady blue light as fully charged. See
Chapter 5.
Step 4. To stop charging, unplug the connector from your vehicle. Usually, the connector must be released from inside
your vehicle first. See the instruction manual of your vehicle.

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5. Indicators and User interfaces
The EV charger has one indicator and two user interfaces embedded, as shown in the Chapter 3.2:
• LED indicator
• Color touchscreen display
• Emergency stop button
Table 2. LED indications of the DC charger
Visual indicator Description Status
Green light on Ready for use
Flashing green light Start-up stage
Breathing green light Waiting for user interaction
Flashing blue light Charging session start-up
Breathing blue light Charging session in progress
Blue light on Charging session completed
Red light on Error in charging
No light Stopped or not powered
Orange pulse An update is in progress
White + red dot flashing Network Error. EV charger cannot
connect to the internet/backend
Yellow light on Charger is set to unavailable
5.1 LED indicator
The EV charger is equipped with a LED indicator located on the front door. See Figure 1. Table 3 summarizes the possible
LED indications during the operation.

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During the charge, the LED indicator also shows the state of charge of the vehicle, as per Figure 4.
Figure 4. LED indicator of the state of charge
5.2 Color touchscreen display
Green Motion DC 44/66 EV charger is equipped with a color touchscreen display located on the front door.
See Figure 1. Table 4 provides an example of screens at startup phase. Due to continuous improvement, it is possible
that changes will be implemented in the future to enhance the user experience.
Table 3. Examples of information available from the color touchscreen display
Display Description
Touchscreen display.
Touch the screen to wake up.
Authentication screen.
Before any operation, ensure that the 4G sign is colored in blue.
If the bar graph is RED, there is no connection to the server.
Choose your language by touching the flag.
Present the RFID badge on the RFID reader to initiate
authentication. See Figure 3.
Select appropriate plug.
State of charge of the vehicle.
Tag Description
AVehicle battery state of charge at 50%
BVehicle battery state of charge at 100%
AB
RFID
RFID

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The display of the Green Motion DC 44/66 EV charger can show the following warnings:
Table 4. Examples of warning screens
Display Description
This charger is not part of your eMSP and you do not have roaming rights.
You can not charge with your RFID card. If available use Scan & Charge.
Authentication failed due to network issues. Try again.
Check that the 4G sign is colored in blue.
Charger is out of order.
Maintenance is needed before putting the charger back in service.
Contact the technical support to put the charger in service.
Charging station is already booked by a user. If you are not the one who booked
it you cannot start charging.
Unplug and reconnect the vehicle to correct the error.
After checking that there is no more risk, release the emergency stop button
located on the front door.
Open door detected. Door needs to be closed before starting a new
charging session

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6. Software suite
7. Maintenance
5.3 Emergency stop button
The Emergency stop button is located on the front door of the Green Motion DC 44/66 EV charger, as per Figure 1. Push
the button in case of emergency. The touchscreen display will show the screen shown in Figure 5 after the Emergency
stop button is pressed.
Figure 5. Touchscreen display when Emergency stop button is pressed
Green Motion DC 44/66 EV charger works in combination with an advanced software called Charging network manager.
This is an all-in-one software management system designed to control the charging stations network. Refer to the Eaton
Charging network manager user manual, available on www.eaton.com, for further details.
Installation, commissioning, maintenance or retrofitting of the charging station must be performed by
professional and qualified personnel who are responsible for complying with existing standards and local
installation regulations.
Before starting connection operations, make sure that the external AC-line main switch is disconnected, and
circuit breakers are open.
Any operation requires opening the housing of the EV charger can lead to electric shock hazards.
In case the unit shows a failure and the emergency stop button is pushed, check the integrity of the unit,
cables and connectors before starting the maintenance process.
Opening of the EV charger as well as any configuration changes must be carried out by professional and
qualified personnel in accordance with the local safety and electrical regulations and laws.
Before carrying out any maintenance on the unit, disconnect the unit from the power supply and wait at least
ten minutes to allow its components to cool down and any static electricity storage devices to discharge.
The enclosure could overheat during its operation or be heated by direct sunlight, and it can cause burns by
contact. To avoid burns, please use suitable PPE or wait for the equipment to cool down before accessing it.
Before deactivating the Emergency stop button, make sure that the EV charger is safe to operate.
To release the emergency stop button, rotate it to the right.

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It is mandatory to install and maintain the units with the latest system updates to enable new features and bug
fixes, or the guarantee conditions may be voided.
For units that are online, this must be done via the Eaton Charging network manager software platform.
Please refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further
details. For units that are offline, please contact your Eaton service representative via:
[e-mail].
7.1 How to put the unit as out of order
The Green Motion DC 44/66 EV charger can be set as out of order by following the steps below:
1. On site method: Press the emergency stop button.
2. Remote method: Access the Eaton Charging network manager and set the unit as out of order.
7.2 Station updates
7.3 Cleaning or replacing lters
Check the filters on a yearly basis to ensure that they are not obstructed, and they work properly.
In case of obstruction, filters need to be replaced as soon as possible and Eaton recommends not to use the
unit and wait for the replacement of the filters.
Before starting any operation, please contact your Eaton service epresentative via:
[e-mail].
When the charging station reaches the end of its service life, the end user should contact professional and qualified
personnel for disposal instructions. Please refer to www.eaton.com/recycling for further details.
7.4 Disposal
The EU Directive on Waste Electrical and Electronic Equipment (WEEE) (Directive 2012/19/EU) establishes
common rules on the management of electrical and electronic equipment and minimize its impact — from
design until disposal — on the environment. As a manufacturer of electrical and electronic equipment, Eaton
actively supports the requirements of the WEEE Directive.
In compliance with the EU standard EN 50419 for marking of electrical and electronic equipment, we include
the crossed-out wheeled bin symbol on our products. This symbol alerts users that these products should be
recycled in accordance with local environmental regulations and not discarded with household waste. When
end users recycle WEEE they are helping to ensure that they are neither incinerated nor sent to landfills,
minimizing potential negative impact on human health and the environment.
Any device that is no longer needed must therefore be returned to the distributor or disposed to an authorized
collection and recycling center in the area. Eaton encourages all its customers and end users to make
responsible decisions when it comes to disposing products.
Eaton is not responsible for the transportation of the device to the collection point or recycling center.

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8. Frequently asked questions
This section contains information and procedures for solving possible problems that may occur with the
EV charger.
Possible problems Solutions
The EV charger does not start • Check that the connection between the connector of the charging cable and the car socket is properly established.
• Check the LED status color and read the indication on the touchscreen display.
The EV charger visual indicators are red • Unplug the connector from the vehicle and reinsert it. Check the LED status color and read the indication on the
touchscreen display.
The vehicle does not charge • Visually inspect the condition of either the CCS or CHAdeMo cable.
• In case the CHAdeMO cable is used, select the appropriate plug on the touch screen to initiate the charging session.
The charging cable cannot be released
from the vehicle
• Check that the charging session has been stopped.
• Check the LED status color and read the indication on the touchscreen display.
• Usually, the connector must be released from inside your vehicle first. Refer to the instruction manual of your vehicle.
• In case of an emergency, the cable can always be unlocked using the emergency stop button.
Authentication refused • Check the LED status color and read the indication on the touchscreen display.
• Check that the connection of the EV charging station to the backend is available.
How long is the warranty period? • The warranty period is 2 years.
If the problem persists, contact your local installer or your Eaton technical support representative using the email address
[e-mail].
9. Technical data
The labels must NOT be hidden with foreign objects (rags, boxes, equipment etc.); they must be periodically
cleaned and kept always clearly visible.
9.1 Rating plate
To locate the rating plate on the equipment, refer to Figure 6.
The technical specifications shown in this manual do not replace those that appear on the rating plate attached
to the equipment.
The labels attached on the equipment must NEVER be removed, damaged, soiled or hidden for any reason.
The information reported on the rating plate:
1. Manufacturer
2. Model
3. Ratings
4. Certification marks
5. Warnings
6. Serial Number
Table 5. Frequently asked questions

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Figure 6. Location of the rating plate
Tag Description
1Rating plate
9.2 Technical datasheet
The latest version of the technical datasheet is available for download from www.eaton.com/greenmotiondc44_66.
CE certification is also available on www.eaton.com/greenmotiondc44_66 or contact your local Eaton service
representative via: [e-mail].
1
1

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Should any technical problems arise during the operation of the charging station, contact your Eaton technical support
representative for assistance using the email address [e-mail]. The following information should be
provided when contacting the Eaton technical support representative:
• Product model and serial number,
• Fault messages.
10. Contact support information

Eaton is a registered trademark.
All trademarks are property
of their respective owners.
Eaton Industries Manufacturing
GmbH
Place de la Gare 2
1345 Le Lieu, Switzerland
Eaton.com/greenmotiondc44_66
© 2022 Eaton
All Rights Reserved
Publication No. MN192005EN
March 2023