Eaton Green Motion DC 66 User manual

Green Motion DC 44/66 EV charger
Green Motion DC 44/66 User manual

2 GREEN MOTION DC 44/66 EV CHARGER USER MANUAL MN192005EN March 2023 www.eaton.com
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton
Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is
required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms
and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the
purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE
SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES
THE ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR
MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or
other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the
use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the
information, recommendations and descriptions contained herein. The information contained in this manual is subject to
change without notice.

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Content overview
1 INTRODUCTION.......................................................................................................................................4
1.1 Scope of the document..................................................................................................................................... 5
1.2 Symbols used in this manual............................................................................................................................. 5
2 CAUTIONS................................................................................................................................................6
2.1 Operating environment and restrictions ........................................................................................................... 6
3 DISCOVER YOUR GREEN MOTION DC 44/66 ......................................................................................7
3.1 Packing list ........................................................................................................................................................ 7
3.2 Front and back views ........................................................................................................................................ 7
3.3 Types of cables.................................................................................................................................................. 8
4 HOW TO START AND STOP CHARGING...............................................................................................9
5 INDICATORS AND USER INTERFACES ...............................................................................................10
5.1 LED indicators..................................................................................................................................................10
5.2 Color touchscreen display................................................................................................................................11
5.3 Emergency stop button ...................................................................................................................................13
6 SOFTWARE SUITE.................................................................................................................................13
7 MAINTENANCE .....................................................................................................................................13
7.1 How to put the unit as out of order..................................................................................................................14
7.2 Station updates ................................................................................................................................................14
7.3 Cleaning or replacing filters ..............................................................................................................................14
7.4 Disposal............................................................................................................................................................14
8 FREQUENTLY ASKED QUESTIONS .....................................................................................................15
9 TECHNICAL DATA..................................................................................................................................15
9.1 Rating plate......................................................................................................................................................15
9.2 Technical datasheet..........................................................................................................................................16
10 CONTACT SUPPORT INFORMATION ..................................................................................................17

4 GREEN MOTION DC 44/66 EV CHARGER USER MANUAL MN192005EN March 2023 www.eaton.com
1. Introduction
Thank you for purchasing the Green Motion DC 44/66 EV charger. The Green Motion DC 44 and the Green
Motion DC 66 are DC fast chargers for public or private parking facilities. They offer fast charging at high
efficiency in a compact design as well as a quiet charging experience. They are Vehicle-to-Grid (V2G) ready
and can be mounted on the floor, indoor or outdoor.
Before you start
This manual contains important instructions that must be followed during the installation, operation and maintenance of
the Green Motion DC 44/66 EV charger. All instructions must be read before installing and operating the equipment. This
manual should be retained for future reference. Please note that the Green Motion DC 44/66 EV charger must only be
installed by professional and qualified personnel, i.e. an Eaton technical support representative or a professional installer.
There are no user serviceable parts inside the Green Motion DC 44/66 EV charger. Failure to observe the above will void the
guarantee provided and Eaton cannot be held legally accountable.
The contents of this manual are the copyright of the publisher and may not be reproduced (even in extracts) without the
prior written approval of Eaton Corporation. While every care has been taken to ensure the accuracy of the information
contained in this manual, Eaton assumes no liability for any error or omission. Eaton reserves the right to modify the designs
of its products. The unauthorized copying and lending of this manual is prohibited.
Technical disclaimer
All drawings, descriptions or illustrations contained in this document serve to provide a clear overview and/or technical
explanation of the present product and its various components and accessories. In line with our goal to continuously
improve the products and the customer service we provide, all specifications contained in this document are subject to
change without notice.
Legal entity
Eaton Industries Manufacturing GmbH
Address: Place de la Gare 2
1345 Le Lieu
SWITZERLAND
Web: www.eaton.com

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1.1 Scope of the document
This manual is intended for end-users of Green Motion DC 44 and Green Motion DC 66 EV chargers. It describes
the operating environment, the product and its operating behavior. The document does not cover installation and
deinstallation, commissioning guidance and troubleshooting.
1.2 Symbols used in this manual
Hazardous behaviors that could cause serious injuries.
Hazardous behaviors that could cause death.
Imminent dangers causing serious injuries. Danger of death.
Behaviors that could cause minor injuries to people or minor damages to things.
An electric shock can be fatal.
Avoid touching internal or external parts normally live while the system is powered on.
The notes preceded by this symbol relate to technical issues and ease of operation.
The EU Directive on Waste Electrical and Electronic Equipment (WEEE).

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2. Cautions
Before carrying out any operations, ensure you have read and understood this manual. Do not make changes
and do not carry out maintenance operations not described in this manual. The manufacturer does not accept
responsibility for injuries to people and damages to things occurred if the information within this manual has
not been read and followed.
Installation, commissioning, maintenance or retrofitting must be carried out only by professional and
qualified personnel.
It is strictly prohibited to open the EV charger.
2.1 Operating environment and restrictions
Each system must be used exclusively for the operations it was designed for and within the operative ranges specified
in the nameplate and/or in the relative technical datasheet, in accordance with the national and international safety
standards.
Any use different from the intended use specified by the manufacturer is to be considered totally inappropriate and
dangerous and in this case the manufacturer declines all responsibility.
Check the regulations applied by the electricity provider.
The unit shall be connected to the distribution network in accordance with local rules.
The unit must only be used in accordance with the technical specifications.
Improper or unauthorized use:
Although carefully constructed, like all electrical appliances the unit can catch fire.
The unit is intended for indoor or outdoor installation.
Recommended operating temperature range of the unit is -25 °C to +45 °C.
The unit must be transported and stored in indoor locations in the temperature range -25 °C to +45 °C.
The unit must be used in locations free from acids, gases or other corrosive substances.
The unit must be used and stored in locations with relative humidity below 95 %.
The unit must be transported in conditions with relative humidity below 95 %.
The unit must be used at an altitude not exceeding 2000 m above sea level.

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3. Discover your Green Motion DC 44/66
3.1 Packing list
The Green Motion DC 44/66 EV charger package contains the following parts:
• Green Motion DC 44/66 EV charger
• Quick start guide
• Safety guidelines
3.2 Front and back views
Figure 1. Front and back views of Green Motion DC 44/66 EV charger
Tag Description
AFront view
BBack view
1Color touchscreen display
2RFID reader
3LED indicator
4Emergency stop button
Green Motion DC 44/66 EV charger is designed for seamless use.
AB
1 3
4
2

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Green Motion DC 44/66 EV charger provides two types of cables and connectors:
1. Combined Charging System (CCS) for the EU market. This is the default cable.
2. CHAdeMO. This cable is optional.
The maximum power that the EV charger can deliver is 44 kW or 66 kW, depending on the charger model. Varying
external conditions including, but not limited to, available grid power, installation, state of battery, environmental
temperature and car model, can cause output de-rating. Hence, Eaton cannot accept liability for the instantaneous
charging power value.
Green Motion DC 44/66 Cable Options CCS CHAdeMO
Default X
Optional X X
3.3 Types of cables
Table 1. Possible cable configurations available with the charger
Figure 2. Illustration of connector types available with Green Motion DC 44/66 EV charger
Tag Description
ACCS Type 2
BCHAdeMO
The unit can be equipped with either one CCS cable, or CHAdeMO and CCS cables as reported in Table 1.
AB

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4. How to start and stop charging
Electrical systems or devices must be checked by professional and qualified personnel before commissioning
and switching on the unit for the first time.
Follow these steps to charge:
Step 1. Check that the EV charger is ready for use with the LED in green. See Chapter 5.
Step 2. Take the cable connector of the EV charger and plug it to the appropriate car socket.
Step 3. If the charging station is equipped with a RFID reader, place the RFID card close to the reader to authenticate
yourself.
If the card is recognized, the charging will start. During the charge, the LED starts flashing blue and then shows the state
of charge. See Figure 3.
If the CHAdeMO plug is used, it is mandatory for the user to select the plug on the screen. Refer to the next section.
If the card is not authorized, the charge will not start and an error will appear on the EV charger status display.
See Chapter 5.
If the charging cable is disconnected from the car and there is no power consumption within two minutes, the user is
automatically deauthenticated.
Figure 3. Where to place the RFID card on the EV charger for user authentication
While your vehicle is charging, the EV charger display shows the LED as charging with a breathing blue light. See Chapter
5.
When the battery is fully charged, the EV charger display shows the LED in a steady blue light as fully charged. See
Chapter 5.
Step 4. To stop charging, unplug the connector from your vehicle. Usually, the connector must be released from inside
your vehicle first. See the instruction manual of your vehicle.

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5. Indicators and User interfaces
The EV charger has one indicator and two user interfaces embedded, as shown in the Chapter 3.2:
• LED indicator
• Color touchscreen display
• Emergency stop button
Table 2. LED indications of the DC charger
Visual indicator Description Status
Green light on Ready for use
Flashing green light Start-up stage
Breathing green light Waiting for user interaction
Flashing blue light Charging session start-up
Breathing blue light Charging session in progress
Blue light on Charging session completed
Red light on Error in charging
No light Stopped or not powered
Orange pulse An update is in progress
White + red dot flashing Network Error. EV charger cannot
connect to the internet/backend
Yellow light on Charger is set to unavailable
5.1 LED indicator
The EV charger is equipped with a LED indicator located on the front door. See Figure 1. Table 3 summarizes the possible
LED indications during the operation.