Eaton Xne-1swire User manual

09/2011 MN05002016Z-EN

replaces M001734-03, 10/2008

User Manual XI/ON

XNE-1SWIRE

Technology Module

Imprint

2XI/ON: XNE-1SWIRE 09/2011 MN05002016Z-EN www.eaton.com

Manufacturer

Support

Original manual

The German version of this document is the original manual.

Translations of the original manual

All non-German editions of this document are translations of the original manual.

Editorial department

Monika Jahn

Brand and product names

All brand and product names are trademarks or registered trademarks of the owner concerned.

None of this document may be reproduced or processed, duplicated or distributed by electronic systems in

any form (print, photocopy, microfilm or any other process) without the written permission of Eaton Automa-

tion AG, St. Gallen.

Subject to modifications.

Eaton Automation AG

Spinnereistrasse 8-14

CH-9008 St. Gallen

Switzerland

www.eaton-automation.com

www.eaton.com

Region North America

Eaton Corporation

Electrical Sector

1111 Superior Ave.

Cleveland, OH 44114

United States

877-ETN-CARE (877-386-2273)

www.eaton.com

Other regions

Please contact your supplier or send an

E-mail to:

[email protected]

Safety regulations

XI/ON: XNE-1SWIRE 09/2011 MN05002016Z-EN www.eaton.com 3

Safety regulations

WARNING

Dangerous electrical voltage!

Serious injury and material damage may occur.

Before commencing the installation:

▶Disconnect the power supply of the device.

▶Ensure that the device cannot be accidentally restarted.

▶Verify isolation from the supply.

▶Earth and short circuit.

▶Cover or enclose neighbouring units that are live.

▶Follow the engineering instructions of the device concerned.

▶Only suitably qualified personnel in accordance with EN 50110-1/

-2 (DIN VDE 0105 Part 100) may work on this device.

▶Before installation and before touching the device ensure that

you are free of electrostatic charge.

▶The functional earth (FE) must be connected to the protective

earth (PE) or tothe potential equalisation. The system installer is

responsible for implementing this connection.

▶Connecting cables and signal lines should be installed so that in-

ductive or capacitive interference do not impair the automation

functions.

▶Install automation devices and related operating elements in such

a way that they are well protected against unintentional opera-

tion.

▶Suitable safety hardware and software measures should be im-

plemented for the I/O interface so that a line or wire breakage on

the signal side does not result in undefined states in the automa-

tion devices.

▶Ensure a reliable electrical isolation of the low voltage for the

24 volt supply. Only use power supply units complying with

IEC/HD 60364-4-41 (DIN VDE 0100 Part 410).

▶Deviations of the mains voltage from the rated value must not ex-

ceed the tolerance limits given in the specifications, otherwise

this may cause malfunction and dangerous operation.

▶Emergency stop devices complying with IEC/EN 60204-1 must

be effective in all operating modes of the automation devices.

Unlatching the emergency-stop devices must not cause uncon-

trolled operation or restart.

▶Measures should be taken to ensure the proper restart of pro-

grams interrupted after a voltage dip or failure. This should not

cause dangerous operating states even for a short time. If neces-

sary, emergency-stop devices should be implemented.

▶Wherever faults in the automation system may cause damage to

persons or property, external measures must be implemented to

ensure a safe operating state in the event of a fault or malfunction

(for example, by means of separate limit switches, mechanical in-

terlocks etc.).

Safety regulations

4XI/ON: XNE-1SWIRE 09/2011 MN05002016Z-EN www.eaton.com

▶The electrical installation must be carried out in accordance with

the relevant regulations (e.g. with regard to cable cross sections,

fuses, PE).

▶All work relating to transport, installation, commissioning and

maintenance must only be carried out by qualified personnel.

(IEC/HD 60364 (DIN VDE 0100) and national work safety regula-

tions).

Table of contents

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Table of contents

1 General.................................................................................................... 7

1.1 About this manual .................................................................................... 7

1.2 Purpose of this User Manual ................................................................... 8

1.2.1 Comments about the User Manual.......................................................... 8

1.3 Additional documentation ........................................................................ 9

2 Product description ............................................................................. 11

2.1 Features ................................................................................................. 11

2.2 Function parameterization...................................................................... 12

2.2.1 Scan physical structure and store in the XNE-1SWIRE.......................... 12

2.2.2 Activate and deactivate PLC configuration check .................................. 13

2.2.3 System behavior with positive configuration checks............................. 13

2.2.4 System behavior with negative configuration checks and slave failure. 14

2.2.5 Other parameters................................................................................... 18

2.3 Diagnostics ............................................................................................ 18

2.4 Technical features.................................................................................. 19

2.4.1 Block diagram ........................................................................................ 19

2.5 Technical data ........................................................................................ 20

2.6 Indication elements................................................................................ 21

2.7 Approved SWIRE slaves ........................................................................ 22

2.8 Wiring diagram and pin assignment....................................................... 23

3 Integration of the module in PROFIBUS-DP...................................... 25

3.1 Data mapping under PROFIBUS-DP ...................................................... 25

3.1.1 Process input ......................................................................................... 25

3.1.2 Process output....................................................................................... 27

3.1.3 Diagnostics ............................................................................................ 29

3.1.4 Parameter .............................................................................................. 33

4 Integration of the module in DeviceNet ............................................ 37

4.1 SWIRE module class (VSC121).............................................................. 37

5 Integration of the module in CANopen ............................................. 43

5.1 Representation of process input data .................................................... 43

5.2 Representation of process output data.................................................. 43

5.3 Representation of diagnostics data........................................................ 44

5.3.1 Object 3044hex - XBI Diag Dword .......................................................... 45

5.3.2 Object 3045hex - XBI Diag Dword2 ........................................................ 45

5.4 Representation of parameter data ......................................................... 46

5.4.1 Object 3060hex - XBI Param Byte........................................................... 47

5.4.2 Object 3062hex - XBI Param Word ......................................................... 47

5.4.3 Object 3064hex - XBI Param Dword ....................................................... 48

5.4.4 Object 3065hex - XBI Param Dword2 ..................................................... 48

5.4.5 Object 3066hex - XBI Param Dword3 ..................................................... 49

5.4.6 Object 3067hex - XBI Param Dword4 ..................................................... 49

5.4.7 Object 3068hex - XBI Param Dword5 ..................................................... 50

5.4.8 Object 3069hex - XBI Param Dword6 ..................................................... 50

5.5 Additional emergencies ......................................................................... 50

Table of contents

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6 Moeller SWIRE conformance criteria ................................................. 51

6.1 Special system behavior with the «Moeller Conformance» function .... 51

6.2 System behavior with the configuration checks

(«Moeller Conformance») ...................................................................... 52

7 Configuration of the XNE-1SWIRE with MXpro ............................... 53

7.1 Configuration of the XN-PLC-CANopen station...................................... 54

7.2 Configuration of the XNE-1SWIRE as local module

on the XN-PLC-CANopen ....................................................................... 59

7.3 Configuration of the XNE-1SWIRE as a remote module

on the XN-GWBR-CANopen................................................................... 60

1 General

1.1 About this manual

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1 General

1.1 About this manual

Meaning of symbols The following symbols are used in this User Manual according to the hazard level

described:

The danger symbol used and the text indicate the actual danger and the related

preventative measures.

DANGER

Indicates an imminently hazardous situation which, if not avoided,

will result in death or serious permanent injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious permanent injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,

could result in slight injury or material damage.

Indicates important information not related to safety.

1 General

1.2 Purpose of this User Manual

8XI/ON: XNE-1SWIRE 09/2011 MN05002016Z-EN www.eaton.com

1.2 Purpose of this User Manual

These operating instructions describe the technical features, the functions and the

integration of the device as a local I/O component in XN-PLC-CANopen and as a

decentralized component in XI/ON on a CANopen, Profibus and DeviceNet network.

The User Manual is part of the devices supplied.

1.2.1 Comments about the User Manual

Please send any comments, recommendations or suggestions relating to this User

Manual to: [email protected]

Read the chapter Safety regulations, page 3, before carrying out any

work on the device. This contains important information for your per-

sonal safety. This chapter must be read and understood by all persons

working with this device.

WARNING

Incomplete copy of this User Manual

Working with individual pages of this User Manual may cause dam-

age to property or personnel by failure to observe safety-related in-

formation.

▶Always work with the complete original User Manual.

1 General

1.3 Additional documentation

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1.3 Additional documentation

The following documents may be helpful in the use of the device in addition to this

User Manual. These can be downloaded from our homepage:

www.eaton-automation.com under DOWNLOADS.

[1] MN05002004Z

User Manual XI/ON

Gateways for PROFIBUS-DP

[2] MN05002005Z

User Manual XI/ON

Gateways for CANopen

[3] MN05002006Z

User Manual XI/ON

Gateways for DeviceNet

[4] MN05002007Z

User Manual XI/ON

Gateway XNE-GWBR-2ETH-IP

[5] MN05002008Z

User Manual XI/ON

Gateway XNE-GWBR-2ETH-MB

[6] MN05002009Z

User Manual XI/ON

Gateway XN-GWBR-MODBUS-TCP

The following documents on the subject of SmartWire are available from

www.moeller.net:

[7] AWB1210+1251-1591

Connection system SmartWire Modules

(Power module, I/O module, module for DILM)

[8] AWB2528-1589

Connection system SmartWire-Easy223-SWIRE

(easy Gateway, CAN-Open Gateway)

[9] AWB1251-1590

Connection system SmartWire-SWIRE-GW-DP

(PROFIBUS-DP Gateway)

1 General

1.3 Additional documentation

10 XI/ON: XNE-1SWIRE 09/2011 MN05002016Z-EN www.eaton.com

2 Product description

2.1 Features

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2 Product description

Fig. 1 XNE-SWIRE module in a XI/ON CANopen station with 4 SWIRE slaves

2.1 Features

The XNE-1SWIRE makes it possible to operate an SWIRE bus with up to 16 SWIRE

slaves. A 6-core cable is used here for power and data transfer. A XI/ON station can

contain max. 3 XNE-1SWIRE modules.

The voltage UAUX for supplying the relays and the USW for supplying the electronic

equipment must be connected separately on the XNE-1SWIRE. Both power

supplies must be fed from a power supply unit although it is possible to disconnect

UAUX separately. The SWIRE slaves and the accessories must be purchased from

the appropriate manufacturer.

The Eaton XNE-1SWIRE can be run both locally on a XI/ON PLC (e.g.

XN-PLC-CANopen) or remotely as a module in a remote XI/ON station.

The maximum number of XNE-1SWIRE modules per XI/ON station is restricted by:

• the number of process data, diagnostics, parameter and configuration bytes of

the XNE-1SWIRE:

• 8 bytes input data

• 8 bytes output data

• 24 bytes parameter data

• 8 bytes diagnostics data

• and the fieldbus system used.

From version VN 01-04, XNE-1SWIRE can be run in conformance with the Moeller

SmartWire standard. For this the «Moeller Conformance» function has been imple-

mented. See Chapter 6 Moeller SWIRE conformance criteria, Page 51.

2 Product description

2.2 Function parameterization

12 XI/ON: XNE-1SWIRE 09/2011 MN05002016Z-EN www.eaton.com

2.2 Function parameterization

2.2.1 Scan physical structure and store in the XNE-1SWIRE

In order for the SWIRE bus to start operation, the physical structure must match the

SWIRE configuration stored in the XNE-1SWIRE. On power up, the physical struc-

ture of the SWIRE bus is scanned and compared with the SWIRE configuration

stored in the XNE-1SWIRE (configuration check of number of slaves, type and

assigned address). If the physical structure of the SWIRE bus does not match the

configuration stored in the XNE-1SWIRE (SW LED flashing):

• the physical structure of the SWIRE bus must be stored in the XNE-1SWIRE

• or the physical structure must be corrected.

The parameter setting determines how the physical structure of the SWIRE bus is

stored:

• manually (see Section «Manual SWIRE configuration (default setting)»,

Page 12),

• or automatically (see Section «Automatic SWIRE configuration», Page 12).

Storing with manual and automatic SWIRE configuration:

• The slaves physically located on the SWIRE bus are scanned.

• Each slave is assigned with an address and stored in the corresponding slave.

• The configuration is stored in the XNE-1SWIRE.

Manual

SWIRE configuration

(default setting)

To store the physical structure of the SWIRE bus in the XNE-1SWIRE, the CFG

button of the XNE-1SWIRE must be pressed manually (only functions if the SW LED

is flashing).

Parameter setting:

• PROFIBUS-DP and CANopen (Byte 1):

• Disable CFG = 0 (MXpro: «automatic configuration SWIRE» = deactivate)

• DeviceNet (Attribute 121 (79hex) «PARAM_COMMON_OERATION_MODES»):

•Bit1=0

Automatic

SWIRE configuration

If the physical structure of the SWIRE bus does not match the configuration stored

in the XNE-1SWIRE on power up, the physical structure is stored automatically in the

XNE-1SWIRE.

Parameter setting:

• PROFIBUS-DP and CANopen (Byte 1):

• Disable CFG = 1 (MXpro: «automatic configuration SWIRE» = activate) and

• MC = 0 (MXpro: «Moeller compliant» = deactivate)

• DeviceNet (Attribute 121 (79hex) «PARAM_COMMON_OERATION_MODES»):

• Bit 1 = 1 and

•Bit4=0

• Only the manual SWIRE configuration is possible if the «Moeller Con-

formance» function is active.

• The XNE-1SWIRE is factory set with a stored configuration of «Zero»

slaves.

2 Product description

2.2 Function parameterization

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2.2.2 Activate and deactivate PLC configuration check

During the PLC configuration check, the configuration stored in the XNE-1SWIRE is

compared with the SET configuration stored in the PLC. The complete device ID

must match. If the two configurations match completely, the entire SWIRE bus is

ready for data exchange (RDY LED lit). If the two configurations do not match, the

system responds according to other parameter settings (see Chapter 2.2.4 System

behavior with negative configuration checks and slave failure, Page 14).

PLC configuration

check active (default

setting)

Parameter setting:

• PROFIBUS-DP and CANopen (Byte 1):

• Configuration = 0 (MXpro: «configuration check PLC» = activate)

• DeviceNet (Attribute 121 (79hex) «PARAM_COMMON_OERATION_MODES»):

•Bit2=0

PLC configuration

check inactive

Parameter setting:

• PROFIBUS-DP and CANopen (Byte 1):

• Configuration = 1 (MXpro: «configuration check PLC» = deactivate)

• DeviceNet (Attribute 121 (79hex) «PARAM_COMMON_OERATION_MODES»):

•Bit2=1

2.2.3 System behavior with positive configuration checks

1The physical structure of the SWIRE bus is scanned on power up and compared

with the configuration stored in the XNE-1SWIRE (SW LED flashing).

• The SWIRE bus starts operation (SW LED lit) if the physical structure of the

SWIRE bus matches the SWIRE configuration stored in the XNE-1SWIRE.

2If the PLC configuration check is activated, the configuration stored in the XNE-

1SWIRE is compared with the SET configuration stored in the PLC. The

complete device ID must match.

• If the two configurations match completely, the entire SWIRE bus is ready for

data exchange (RDY LED lit)

3The system then starts data exchange.

4The physical structure of the SWIRE bus is monitored continuously during oper-

ation so that any changes on the bus or slave failures can be detected.

2 Product description

2.2 Function parameterization

14 XI/ON: XNE-1SWIRE 09/2011 MN05002016Z-EN www.eaton.com

2.2.4 System behavior with negative configuration checks and slave failure

The system behavior when the result of a configuration check is negative, depends

on the individual parameter settings:

The following occurs if the physical structure of the SWIRE bus is found not to match

the configuration stored in the XNE-1SWIRE on power up (SW LED flashing):

• If the «Moeller Conformance» function is deactivated, the physical structure

is continuously compared with the configuration stored in the XNE-1SWIRE. The

SWIRE bus starts operation as soon as the matching configurations are

detected:

• After the physical structure was stored in the XNE-1SWIRE:

• Automatically (if the automatic SWIRE configuration is activated)

• Or manually (if the automatic SWIRE configuration is deactivated),

by pressing the CFG button (only functions if the SW LED is flashing).

• After the physical structure is corrected.

• The operation is aborted if the «Moeller Conformance» function is activated.

The SWIRE bus only starts operation:

• After the physical structure was stored in the XNE-1SWIRE and a match was

determined:

• Manually, by pressing the CFG button (only functions if the SW LED is

flashing).

After the configuration is stored, the physical structure is compared once

more with the configuration stored in the XNE-1SWIRE.

• If the physical structure of the SWIRE bus matches the configuration stored

in the XNE-1SWIRE the next time that USW is switched on.

The following occurs if the PLC configuration check (PLC configuration check must

be activated) finds that the configuration stored in the XNE-1SWIRE does not

completely match the SET configuration stored in the PLC:

• If the configuration check is set to Bus-oriented or the «Moeller Confor-

mance» function is activated,the operation is aborted for the entire SWIRE bus

(RDY LED flashing).

• If the configuration check is set to Slave-oriented:

• The SWIRE slaves that match are ready for data exchange.

• The operation is aborted for the SWIRE slaves that do not match.

CAUTION

SWIRE bus energized

Any manipulation of the physical structure (e.g. exchange of the

SWIRE slaves) may damage the device.

▶De-energize the SWIRE bus before carrying out any changes.

The following functions are deactivated if the «Moeller Conformance»

function is active:

• Automatic SWIRE configuration

• Bus-oriented configuration check

• Slave-oriented configuration check

2 Product description

2.2 Function parameterization

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The system behaves as follows if a modification to the bus or a slave failure is

detected:

•Ifthe«Moeller Conformance» function is activated, the system retains data

exchange with the functional SWIRE slaves..

• If the «Moeller Conformance» function is deactivated, SWIRE communication

on the entire SWIRE bus is aborted. The physical structure is then compared

cyclically with the configuration stored in the XNE-1SWIRE.

• The SWIRE bus starts operation as soon as matching configurations are

detected:

• After the physical structure was stored in the XNE-1SWIRE:

• Automatically (if the automatic SWIRE configuration is activated)

• Or manually (if the automatic SWIRE configuration is deactivated),

by pressing the CFG button (only functions if the SW LED is flashing).

• After the physical structure is corrected.

• According to the parameter settings, the data exchange is then started or the

operation is aborted:

• The data exchange is resumed immediately if the PLC configuration check

is deactivated.

• If the PLC configuration check is activated and the configuration check is

set to Bus-oriented, data exchange is only restarted if the configuration

stored in the XNE-1SWIRE matches the SET configuration stored in the

PLC. The operation for the entire SWIRE bus is aborted if they do not

match completely.

• If the PLC configuration check is activated and the configuration check is

set to Slave-oriented, the configuration stored in the XNE-1SWIRE is

compared with the SET configuration stored in the PLC:

• The SWIRE slaves that match resume data exchange.

• The operation is aborted for the SWIRE slaves that do not match.

2 Product description

2.2 Function parameterization

16 XI/ON: XNE-1SWIRE 09/2011 MN05002016Z-EN www.eaton.com

Bus-oriented

configuration check

(default setting)

If the physical structure of the SWIRE bus does not match the configuration stored

in the XNE-1SWIRE on power up (SW LED flashing), the physical structure is

compared continuously with the configuration stored in the XNE-1SWIRE. The

SWIRE bus starts operation as soon as the matching configurations are detected:

• After the physical structure was stored in the XNE-1SWIRE:

• Automatically (if the automatic SWIRE configuration is activated)

• Or manually (if the automatic SWIRE configuration is deactivated),

by pressing the CFG button (only functions if the SW LED is flashing).

• After the physical structure is corrected.

If the PLC configuration check is activated, data exchange is only started if the

configuration stored in the XNE-1SWIRE fully matches the SET configuration stored

in the PLC. If the two configurations do not match completely (RDY LED flashing),

the operation is aborted for the entire SWIRE bus (RDY LED flashing).

SWIRE communication is aborted for the entire SWIRE bus, if a bus modification or

slave failure is detected during operation. The physical structure is then compared

cyclically with the configuration stored in the XNE-1SWIRE.

• The SWIRE bus starts operation as soon as the matching configurations are

detected:

• After the physical structure was stored in the XNE-1SWIRE:

• Automatically (if the automatic SWIRE configuration is activated)

• Or manually (if the automatic SWIRE configuration is deactivated),

by pressing the CFG button (only functions if the SW LED is flashing).

• After the physical structure is corrected.

• According to the parameter settings, the data exchange is then started or the

operation is aborted:

• The data exchange is resumed immediately if the PLC configuration check is

deactivated.

• If the PLC configuration check is activated, data exchange is only restarted if

the configuration stored in the XNE-1SWIRE fully matches the SET configura-

tion stored in the PLC. The operation for the entire SWIRE bus is aborted if

they do not match completely.

Parameter setting:

• PROFIBUS-DP and CANopen (Byte 1):

• MNA = 0 (MXpro: «configuration check» = bus oriented) and

• MC = 0 (MXpro: «Moeller compliant» = deactivate)

• DeviceNet (Attribute 121 (79hex) «PARAM_COMMON_OERATION_MODES»):

• Bit 3 = 0 and

•Bit4=0

This function is automatically deactivated if the «Moeller Conformance»

function is active.

2 Product description

2.2 Function parameterization

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Slave-oriented