Eaton SVCH0203 SPX Advanced Instructions for use

SVCH0203 SPX Advanced

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SPX Advanced
SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions, and safety notations in this document are based on Eaton’s experience and
judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted.
Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling
policies or other contractual agreement between Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES
OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY
EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON. THE
CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability, or otherwise
for any special, indirect, incidental, or consequential damage or loss whatsoever, including but not limited to damage or loss
of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power
facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations,
and descriptions contained herein. The information contained in this manual is subject to change withoutnotice.

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SPX Advanced
SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com
Table of contents
SAFETY...........................................................ix
Definitions and symbols ...............................................ix
Hazardous high voltage ................................................ix
Cautions and notices..................................................ix
CHAPTER 1. SPX ADVANCED APPLICATION – INTRODUCTION.............1
1.1 Basic features .....................................................1
1.2 Control I/O........................................................2
CHAPTER 2. “TERMINAL TO FUNCTION” (TTF) PROGRAMMING PRINCIPLE ...3
2.1 Defining an input/output for a certain function on keypad ...................3
2.2 Defining a terminal for a certain function with 9000xDrive programming tool ...4
2.3 Defining unused inputs/outputs .......................................4
CHAPTER 3. SPX ADVANCED APPLICATION – MONITORING VALUES .......5
3.1 Monitoring values .................................................5
3.1.1 Monitoring values 2.............................................6
3.1.2 FieldBus monitoring values .......................................6
3.1.3 Master/follwer monitoring values ..................................7
3.1.4 PID Control monitoring values ....................................7
3.1.5 Frequency chain................................................7
3.1.6 Torque chain...................................................7
3.1.7 Active limits...................................................7
3.2 Monitoring values description ........................................8
3.2.1 Monitoring values 2 ............................................9
3.2.2 FieldBus monitoring values......................................10
3.2.3 Master/Follower ..............................................12
3.2.4 PI Control monitoring ..........................................13
3.2.5 Frequency chain ..............................................14
3.2.6 Torque chain .................................................14
3.2.7 Counters ....................................................14
CHAPTER 4. SPX ADVANCED APPLICATION – PARAMETER LIST ..........16
4.1 Basic parameters .................................................16
4.2 Reference handling................................................16
4.2.1 Basic settings ................................................16
4.2.2 Constant reference ............................................17
4.2.3 Power reference ..............................................17
4.2.4 Torque reference ..............................................17
4.2.5 Torque reference ol settings .....................................18
4.2.6 Prohibit frequency parameters ...................................18
4.2.7 Motor potentiometer ..........................................18
4.2.8 Adjust reference ..............................................19

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SPX Advanced
SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com
Table of contents (continued)
4.3 Ramp control ....................................................19
4.3.1 Basic settings ................................................19
4.3.2 Quick stop...................................................19
4.3.3 Ramp control options ..........................................19
4.4 Input signals .....................................................20
4.4.1 Basic settings ................................................20
4.4.2 Digital inputs ................................................20
4.4.3 Analog input 1................................................21
4.4.4 Analog input 2................................................21
4.4.5 Analog input 3 ...............................................22
4.4.6 Analog input 4 ...............................................22
4.4.7 Options .....................................................22
4.4.8 Fieldbus inputs ...............................................23
4.5 Output signals ...................................................23
4.5.1 Digital output signals ..........................................23
4.5.2 Analog output 1 ..............................................24
4.5.3 Analog output 2 ..............................................24
4.5.4 Analog output 3 ..............................................25
4.5.5 Analog output 4 ..............................................25
4.5.6 Delayed digital output 1 ........................................25
4.5.7 Delayed digital output 2 ........................................26
4.5.8 Supervision limits .............................................26
4.6 Limit settings ....................................................27
4.6.1 Current handling ..............................................27
4.6.2 Power handling ...............................................27
4.6.3 Torque handling ...............................................28
4.6.4 Frequency handling............................................28
4.6.5 DC-Link handling..............................................28
4.6.6 Limit settings options ..........................................29
4.6.7 Limit settings options ..........................................29
4.7 Flux and DC current handling ........................................29
4.7.1 Flux and DC current handling OL settings...........................29
4.7.2 Flux and DC current handling CL settings...........................30
4.8 Motor control ....................................................30
4.8.1 Motor control basic settings .....................................30
4.8.2 U/f Settings ..................................................30
4.8.3 Closed loop control settings .....................................31
4.8.4 PMSM control settings.........................................31
4.8.5 Stabilators ...................................................31
4.8.6 Tuning parameters.............................................32
4.8.7 Identification parameters .......................................32

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SPX Advanced
SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com
Table of contents (continued)
4.9 Speed control ....................................................33
4.9.1 Speed control basic settings.....................................33
4.9.2 Speed control OL settings ......................................33
4.9.3 Speed control CL settings ......................................33
4.10 Drive control ....................................................34
4.11 Master follower control parameters ..................................34
4.12 Protections .....................................................35
4.12.1 Common settings ............................................35
4.12.2 Temperature sensor protections .................................36
4.12.3 Stall protection ..............................................36
4.12.4 Speed error monitoring........................................37
4.12.5 Motor thermal protections .....................................37
4.12.6 4mA Protection ..............................................37
4.12.7 Underload protection .........................................38
4.12.8 Ground fault protection........................................38
4.12.9 Cooling protection............................................38
4.12.10 Fieldbus protection ..........................................38
4.12.11 External fault ...............................................38
4.12.12 Encoder fault ...............................................39
4.12.13 Cold weather...............................................39
4.12.14 Thermal derate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
4.13 Fieldbus parameters ..............................................39
4.14 ID Control functions ..............................................40
4.14.1 Value control ................................................40
4.14.2 DIN ID control 1 .............................................40
4.14.3 DIN ID control 2 .............................................40
4.14.4 DIN ID control 3 .............................................41
4.14.5 ID Controlled digital output 1 ...................................41
4.14.6 ID Controlled digital output 2 ...................................41
4.14.7 Free DIN delay ..............................................41
4.15 Brake control....................................................41
4.16 Auto restart parameters ...........................................42
4.17 PID ...........................................................42
4.17.1 PID basic settings ............................................42
4.17.2 PID Set points ...............................................43
4.17.3 PID Feedbacks ...............................................43
4.17.4 PID Sleep ...................................................44
4.18 Keypad control (control keypad: menu M3) ............................44
4.19 System menu (control keypad: menu M6) .............................44
4.20 Expander boards (control keypad: menu M7)...........................44

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SPX Advanced
SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com
Table of contents (continued)
CHAPTER 5 SPX ADVANCED – DESCRIPTION OF PARAMETERS ..........45
5.1 Basic parameters .................................................45
5.2 Reference handling................................................48
5.2.1 Basic parameters ................................................49
5.2.2 Constant reference ............................................52
5.2.3 Power reference ..............................................53
5.2.4 Torque reference ..............................................55
5.2.5 Prohibited frequencies .........................................58
5.2.6 Motor potentiometer ..........................................59
5.2.7 Adjust reference ..............................................60
5.3 Ramp control ....................................................61
5.3.1 Quick stop...................................................64
5.3.2 Ramp options ................................................64
5.4 Input signals .....................................................65
5.4.1 Basic settings ................................................65
5.4.2 Digital inputs.................................................67
5.4.3 Analog input 1 & 2 ............................................71
5.4.4 Analog input 3 & 4 ............................................76
5.4.5 Inversion control ..............................................79
5.5 Output signals ...................................................79
5.5.1 Digital output signals ..........................................79
5.5.2 Analog outputs 1 & 2 & 3 & 4 ...................................83
5.5.3 Delayed digital output 1 & 2 .....................................86
5.5.4 Supervision limits .............................................88
5.6 Limit settings ....................................................90
5.6.1 Current limit handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
5.6.2 Power limit handling ..........................................91
5.6.3 Torque limit handling ..........................................94
5.6.4 Frequency limit handling .......................................98
5.6.5 DC Link handling .............................................99
5.6.6 Limit options ................................................100
5.6.7 Limit warnings ..............................................101
5.7 DC Current and magnetization handling...............................101
5.7.1 Open loop settings ...........................................102
5.7.2 Closed loop settings ..........................................105
5.8 Motor control ...................................................106
5.8.1 U/f Settings ................................................108
5.8.2 Close loop settings ..........................................110
5.8.3 Permanent magnet synchronous motorsettings ...................112
5.8.4 Stabilization settings .........................................114
5.8.5 Tuning settings ..............................................117
5.8.6 Identification settings .........................................118

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SPX Advanced
SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com
Table of contents (continued)
5.9 Fine tuning parameters ...........................................119
5.10 Speed control settings ...........................................119
5.11 Drive control ...................................................123
5.12 Master follower.................................................125
5.12.1 Master follower: Standard system ..............................125
5.12.2 Master follower: Drivesynch system ............................126
5.12.3 Master follower configuration..................................127
5.13 Protections ....................................................131
5.13.1 General settings ............................................131
5.13.2 Temperature sensor protections ................................132
5.13.3 Stall protection .............................................134
5.13.4 Speed error ................................................135
5.13.5 Motor protection ............................................135
5.13.6 Over load protection .........................................138
5.13.7 4mA Protection .............................................139
5.13.8 Under load protection ........................................139
5.13.9 Ground fault ...............................................140
5.13.10 Cooling protection ..........................................141
5.13.11 Fieldbus communication .....................................141
5.13.12 External fault function .......................................141
5.13.13 Encoder fault function.......................................142
5.13.14 Cold weather function.......................................142
5.13.15 Thermal de-rate ............................................142
5.14 Fieldbus settings................................................143
5.14.1 General settings ............................................143
5.15 ID functions ...................................................145
5.15.1 Value control ...............................................145
5.15.2 DIN ID control ..............................................147
5.15.3 ID-controlled DO ............................................147
5.15.4 Free din delay ..............................................148
5.16 Brake control...................................................149
5.16.1 Run away load protection .....................................151
5.16.2 Brake monitoring function.....................................151
5.16.3 Closed loop settings .........................................152
5.16.4 Roll back control for closed loop................................153
5.17 Auto fault reset .................................................153
5.18 PI Control .....................................................155
5.18.1 Basic settings ..............................................155
5.18.2 Set points .................................................155
5.18.3 Feedbacks .................................................156
5.18.4 Sleep .....................................................156
5.19 Keypad control parameters........................................157

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SPX Advanced
SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com
Table of contents (continued)
CHAPTER 6. DATA LOGGER TRIGGER WORD .........................158
CHAPTER 7. IDENTIFICATION FUNCTION FOR PERMANENT MAGNET
SYNCHRONOUS MOTOR ...............................158
7.1 Zero position identification with absoluteencoder. ......................159
7.2 Start position with incremental encoder without Z-pulse input..............159
7.3 Identification with incremental encoder with Z-pulse input.................159
CHAPTER 8. STATUS AND CONTROL WORD IN DETAIL ................160
8.1 Combination 1, ProfiDrive – standard with profibus option board ...........160
8.1.1 Control word combination 1,
ProfiDrive – basic with profibus option board .......................160
8.1.2 Status word combination 1,
ProfiDrive – basic with profibus option board ......................161
8.2 Combination 2, ByPass – ProfiDrive..................................161
8.2.1 State diagram ...............................................161
8.2.2 State machine ..............................................161
8.2.3 FB Control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
8.2.4 FB Status word .............................................164
8.3 Combination 3, ByPass – basic .....................................165
8.3.1 Control word combination 3, ByPass – basic .......................165
8.3.2 Status word combination 3, ByPass – basic .......................166
CHAPTER 9. PROBLEM SOLVING ...................................167
CHAPTER 10. FAULT CODES .......................................168

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SPX Advanced
SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com
Safety
Definitions and symbols
WARNING
This symbol indicates high voltage. It calls your
attention to items or operations that could be
dangerous to you and other persons operating
this equipment. Read the message and follow the
instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with
either of two signal words: CAUTION or WARNING, as
described below.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, can result in minor to moderate injury, or serious
damage to the product. The situation described in the
CAUTION may, if not avoided, lead to serious results.
Important safety measures are described in CAUTION (as
well as WARNING).
Hazardous high voltage
WARNING
Motor control equipment and electronic controllers are
connected to hazardous line voltages. When servicing
drives and electronic controllers, there may be exposed
components with housings or protrusions at or above
line potential. Extreme care should be taken to protect
against shock.
Stand on an insulating pad and make it a habit to use
only one hand when checking components. Always
work with another person in case an emergency occurs.
Disconnect power before checking controllers or performing
maintenance. Be sure equipment is properly grounded.
Wear safety glasses whenever working on electronic
controllers or rotating machinery.
Cautions and notices
Read this manual thoroughly and make sure you understand
the procedures before you attempt to install, set up, or
operate this 9000X AF Drives from Eaton’s electrical sector.
CAUTION
Be ABSOLUTELY sure not to connect two functions to one
and same output in order to avoid function overruns and to
ensure flawless operation.
CAUTION
The calculated model does not protect the motor if the
airflow to the motor is reduced by blocked air intake grill.
NOTICE
The inputs, unlike the outputs, cannot be changed in
RUNstate.

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SPX Advanced application – introduction
SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com
1. SPX Advanced application – introduction
Software SVCH0203, SPX Advanced application
SPX Advanced application has advanced power handling
features, main focus being in different kind of propulsion
systems. This application can be used also for winch control
where smooth brake logic makes it possible to use a
multi-motor winch system by just entering few additional
parameter settings that are explained in this manual without
forgetting permanent magnet motors.
1.1 Basic features
The SPX Advanced application provides a wide range of
parameters for controlling induction motors and permanent
magnet motors. It can be used for various kinds of different
processes where wide flexibility of I/O signals is needed
and only simple PI control logic.
The main focus has been how power reference, power
limits and torque limits behave in different situations.
The application allows power and torque reference and
reference ramp up rate adjustment to make the operation
smooth for ship generators and mechanics.
Flexible ID control possibilities takes the application
suitability to different process to a new level, allowing any
input or actual value to be connected to any parameter with
a scaling factor.
Additional functions:
• Joystick input dead zone
• Different power limits by DI or from Fieldbus. Motoring
and generating side
• Master Follower function for steering propeller and
double winding motors
• Different torque limits for motoring and generating side
• Cooling monitor input from heat exchange unit with
selectable response
• Brake monitoring input and actual current monitor for
immediate brake close
• Separate speed control tuning for different speeds
andloads
• Inching function with two different references
• Possibility to connect FB Process data to any parameter
and some monitoring values
• Analog input 3 and 4 can control any parameter by
IDnumber
• Support for four Analog output
• Support for two PT100 board
• Power limit ramp up rate adjustment
• Torque limit ramp up rate adjustment
• Automatic power reduction from DC Voltage
• Actual power follower function, power will increase only
with allowed rate