Eaton XV-102 Series User manual

XV-102 Micro Panel
Operating Instructions
Effective February 2013
Supersedes December 2011
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Manufacturer
Support
Original instructions
The German version of this document is the original instructions.
Translations of the original instructions
All non-German editions of this document are translations of the original instructions.
Editor
Monika Jahn
Brand and product names
All brand and product names are trademarks or registered trademarks of the owner
concerned.
Copyright
© Eaton Automation AG, CH-9008 St. Gallen
All rights reserved, also for the translation.
None of this document may be reproduced or processed, duplicated or distributed by
electronic systems in any form (print, photocopy, microfilm or any other process) without
the written permission of Eaton Automation AG, St. Gallen.
Subject to modifications.
Eaton Automation AG
Spinnereistrasse 8-14
CH-9008 St. Gallen
Switzerland
www.eaton-automation.com/en
www.eaton.com
Region North America
Eaton Corporation
Electrical Sector
1111 Superior Ave.
Cleveland, OH 44114
United States
877-ETN-CARE (877-386-2273)
www.eaton.com
Other regions
Please contact your local supplier or send
an Email to: [email protected]
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Contents
XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com 1
Contents
1 General....................................................................................................................... 5
1.1 Purpose of these Operating Instructions..................................................................... 5
1.2 Comments about this document ................................................................................. 5
1.3 Additional documentation............................................................................................ 6
2 Device description .................................................................................................... 7
2.1 Function ...................................................................................................................... 7
2.2 Intended use ............................................................................................................... 7
2.3 Device versions........................................................................................................... 8
2.4 Package contents........................................................................................................ 10
2.4.1 3.5" devices................................................................................................................. 10
2.4.2 5.7" devices................................................................................................................. 10
2.4.3 7.0" devices................................................................................................................. 11
2.5 Accessories................................................................................................................. 11
2.6 Designation ................................................................................................................. 11
3 Safety regulations ..................................................................................................... 13
3.1 General ....................................................................................................................... 13
3.2 Meaning of symbols .................................................................................................... 14
3.3 Mandatory requirements, personnel ........................................................................... 15
3.3.1 Work safety ................................................................................................................. 15
3.3.2 Qualification of personnel............................................................................................ 15
3.3.3 Operating Instructions ................................................................................................. 15
3.3.4 Installation, maintenance and disposal ....................................................................... 15
3.3.5 Prohibited use .............................................................................................................15
3.3.6 Requirements for proper operation ............................................................................. 16
3.4 Device related hazards ............................................................................................... 17
4 Operating and indication elements ......................................................................... 21
4.1 Overview .....................................................................................................................21
5 Installation ................................................................................................................. 23
5.1 Safety regulations ....................................................................................................... 23
5.2 Requirements for the place of installation ................................................................... 24
5.2.1 Engineering conditions of acceptability by Underwriters Labaratories Inc. (UL)......... 24
5.2.2 Requirements for the mounting position ..................................................................... 24
5.3 Interfaces .................................................................................................................... 25
5.3.1 Overview of interfaces................................................................................................. 26
5.3.2 Preparation of cables with D-Sub connector............................................................... 28
5.3.3 Power supply...............................................................................................................30
5.3.4 RS232 (System Port) .................................................................................................. 31
5.3.5 Ethernet....................................................................................................................... 33
5.3.6 USB Device.................................................................................................................34
5.3.7 USB Host .................................................................................................................... 34
5.3.8 SmartWire-DT Master ................................................................................................. 35
5.3.8.1 Additional documentation for devices with SmartWire-DT Master interface ............... 35
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Contents
2XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com
5.3.8.2 Operating and indication elements of the SmartWire-DT Master interface................. 36
5.3.8.3 POW/AUX (power supply for SmartWire-DT) ............................................................. 37
5.3.8.4 SWD (SmartWire-DT interface)................................................................................... 38
5.3.8.5 Commissioning of the SmartWire-DT netwerk ............................................................ 39
5.3.9 CAN............................................................................................................................. 41
5.3.10 Profibus ....................................................................................................................... 44
5.3.11 RS485 ......................................................................................................................... 46
5.4 Mounting .....................................................................................................................48
5.4.1 Mounting the device .................................................................................................... 49
6 Operation ................................................................................................................... 55
6.1 Safety regulations ....................................................................................................... 55
6.2 Starting the device ...................................................................................................... 56
6.3 Switching off the device .............................................................................................. 56
6.4 Inserting and removing an SD card............................................................................. 57
7 Maintenance and service.......................................................................................... 59
7.1 Safety regulations ....................................................................................................... 59
7.2 Maintenance................................................................................................................ 60
7.2.1 Cleaning the resistive touch ........................................................................................ 60
7.2.2 Recalibrating a resistive touch .................................................................................... 60
7.2.3 Battery......................................................................................................................... 60
7.3 Service ........................................................................................................................ 61
7.3.1 Repairs........................................................................................................................ 61
7.4 Troubleshooting .......................................................................................................... 62
8 Storage, transport and disposal .............................................................................. 63
8.1 Safety regulations ....................................................................................................... 63
8.2 Storage........................................................................................................................ 63
8.3 Transport..................................................................................................................... 63
8.4 Disposal ...................................................................................................................... 64
9 Technical data ........................................................................................................... 65
9.1 Dimensions and weights ............................................................................................. 65
9.1.1 3.5" devices................................................................................................................. 65
9.1.2 5.7" devices................................................................................................................. 66
9.1.3 7.0" devices................................................................................................................. 67
9.2 Display ........................................................................................................................ 68
9.3 Touch sensor .............................................................................................................. 68
9.4 System ........................................................................................................................ 69
9.5 Interfaces .................................................................................................................... 70
9.5.1 Power supply...............................................................................................................71
9.5.2 SmartWire-DT Master ................................................................................................. 72
9.5.2.1 POW/AUX (power supply interface for SmartWire-DT)............................................... 72
9.5.2.2 SWD (SmartWire-DT interface)................................................................................... 73
9.6 Enclosure ratings ........................................................................................................ 74
9.7 Agency approvals and standards................................................................................ 74
9.8 Applicable standards and regulations ......................................................................... 75
9.9 Ambient conditions...................................................................................................... 76
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1 General
1.1 Purpose of these Operating Instructions
XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com 3
1 General
1.1 Purpose of these Operating Instructions
These Operating Instructions contain the information required for the correct and safe use of the
MICRO PANELs XV-102. The Operating Instructions are part of the devices and must therefore be kept
nearby.
These Operating Instructions describe all aspects of the devices: transport, installation, commissioning,
operation, maintenance, storage and disposal. The operating system and the application software are
not described.
1.2 Comments about this document
Please send any comments, recommendations or suggestions relating to this document to info-auto-
[email protected].
)
Read Chapter 3 Safety regulations,

11 before working with the device. This contains
important information for your personal safety. This chapter must be read and under-
stood by all persons working with this device.
WARNING
Incomplete copy of the Operating Instructions
Working with individual pages of these Operating Instructions may cause damage
to property or personnel by failure to observe safety-related information.
XAlways work with the complete document.
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1 General
1.3 Additional documentation
4XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com
1.3 Additional documentation
The following documents may be helpful in the use of the device in addition to this document. These
can be downloaded from our home page (www.eaton-automation.com/en), «DOWNLOADS» section.
[1] MN04802013Z-EN Quick Start Guideline XV100
(commissioning the MICRO PANEL, establishing communication with the programming PC and
creating projects with GALILEO and MXpro)
[2] MN05010007Z-EN System Description Windows CE
(operation of the Windows CE operating system on MICRO PANELs)
[3] MN05010009Z-EN System Description Networks in Brief
(information on networks in general and on the integration of PCs and MICRO PANELs in
networks)
)

The documents can also be downloaded from www.eaton.com (search document No.
via search field of the home page).

Documents relevant for the devices with SmartWire-DT Master interface, see Chapter
5.3.8 SmartWire-DT Master,

33.
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2 Device description
2.1 Function
XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com 5
2 Device description
2.1 Function
MICRO PANELs XV-102 can be used as HMI devices or as integrated HMI/PLC devices.
2.2 Intended use
MICRO PANELs XV-102 are primarily used in machine and system building. They are designed exclu-
sively for the visualization, operation and control of machines and systems. Any other use must be
agreed beforehand with the manufacturer.
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2 Device description
2.3 Device versions
6XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com
2.3 Device versions
MICRO PANELs XV-102 are available in the following versions:
Fig. 1 XV-102 3.5" Fig. 2 XV-102 5.7"
Fig. 3 XV-102 7.0"
Basic device Display Communication interfaces XV-102 type
Version A:

1 Slot for 1 SD card

Integrated interfaces:
1uEthernet 100/10
1uUSB Device
Communication interfaces
Resistive touch,
3.5" TFT-LCD, 32 greyscales,
QVGA
– XV-102-A0-35MQR…
Profibus XV-102-A2-35MQR…
RS232 XV-102-A3-35MQR…
RS485 XV-102-A4-35MQR…
CAN and RS232 XV-102-A5-35MQR…
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2 Device description
2.3 Device versions
XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com 7
Tab. 1 Device versions
Version B:

1 Slot for 1 SD card

Integrated interfaces:
1uEthernet 100/10
1uUSB Device
Communication interfaces
Resistive touch,
3.5" TFT-LCD, 32 greyscales,
QVGA
– XV-102-B0-35MQR…
RS232 XV-102-B3-35MQR…
RS485 XV-102-B4-35MQR…
CAN and RS232 XV-102-B5-35MQR…
CAN and RS485 XV-102-B6-35MQR…
Profibus and RS485 XV-102-B8-35MQR…
Resistive touch,
3.5" TFT-LCD, 64k colors,
QVGA
– XV-102-B0-35TQR…
Profibus XV-102-B2-35TQR…
RS232 XV-102-B3-35TQR…
RS485 XV-102-B4-35TQR…
CAN and RS232 XV-102-B5-35TQR…
CAN and RS485 XV-102-B6-35TQR…
Profibus and RS485 XV-102-B8-35TQR…
SmartWire-DT Master XV-102-BE-35TQR…
Version D:

1 Slot for 1 SD card

Integrated interfaces:
1uEthernet 100/10
1uUSB Device
1uUSB Host
Communication interfaces
Resistive touch,
5.7" TFT-LCD, 64k colors,
VGA
RS232 XV-102-D0-57TVR…
RS485 and RS232 XV-102-D4-57TVR…
CAN, RS485 and RS232 XV-102-D6-57TVR…
Profibus, RS485 and RS232 XV-102-D8-57TVR…
Resistive touch,
7.0" TFT-LCD, 64k colors,
WVGA
RS232 XV-102-D0-70TWR…
RS485 and RS232 XV-102-D4-70TWR…
CAN, RS485 and RS232 XV-102-D6-70TWR…
Profibus, RS485 and RS232 XV-102-D8-70TWR…
Version E:

1 Slot for 1 SD card

Integrated interfaces:
1uEthernet 100/10
1uUSB Device
1uUSB Host
Communication interfaces
Resistive touch,
5.7" TFT-LCD, 64k colors,
VGA
CAN, RS485 and SmartWire-DT Master XV-102-E6-57TVR…
Profibus, RS485 and SmartWire-DT Master XV-102-E8-57TVR…
Resistive touch,
7.0" TFT-LCD, 64k colors,
WVGA
CAN, RS485 and SmartWire-DT Master XV-102-E6-70TWR…
Profibus, RS485 and SmartWire-DT Master XV-102-E8-70TWR…
Version H:

1 Slot for 1 SD card

Integrated interfaces:
1uEthernet 100/10
1uUSB Device
Communication interfaces
Resistive touch,
3.5" TFT-LCD, 64k colors,
QVGA
RS232 XV-102-H3-35TQR…
RS485 XV-102-H4-35TQR…
Resistive touch,
5.7" TFT-LCD, 64k colors,
VGA
RS232 XV-102-H3-57TVR…
RS485 XV-102-H4-57TVR…
Resistive touch,
7.0" TFT-LCD, 64k colors,
WVGA
RS232 XV-102-H3-70TWR…
RS485 XV-102-H4-70TWR…
Basic device Display Communication interfaces XV-102 type
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2 Device description
2.4 Package contents
8XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com
2.4 Package contents
The accessories supplied with the MICRO PANELs XV-102 depend on the size of the device.
2.4.1 3.5" devices
Tab. 2 Package contents for 3.5" devices
2.4.2 5.7" devices
Tab. 3 Package contents for 5.7" devices
Qty Designation
1 MICRO PANEL:

XV-102-…-35MQR… or

XV-102-…-35TQR…
4 Retaining brackets with threaded pin for mounting the device
1 Sealing strip for mounting the device (glued in the device and/or loose enclosed)
1 Power supply connector for the device
1 Power supply connector for SmartWire-DT Master (only supplied with XV-102-BE-…
devices)
1Stylus
Qty Designation
1 MICRO PANEL:

XV-102-…-57TVR…
6 Retaining brackets with threaded pin for mounting the device
1 Sealing strip for mounting the device (glued in the device and/or loose enclosed)
1 Power supply connector for the device
1 Power supply connector for SmartWire-DT Master (only supplied with XV-102-E… devices)
1Stylus
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2 Device description
2.5 Accessories
XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com 9
2.4.3 7.0" devices
Tab. 4 Package contents for 7.0" devices
2.5 Accessories
Different accessories are available. Use only original accessories.
2.6 Designation
Nameplate A nameplate is fixed on the rear of the device in order to identify it. The nameplate contains the following
information:

Manufacturer address

Type designation

Power supply required

Part no. (Part-No or Art.-No)

Serial no.

Time of manufacturing (week/year)

Approval mark and information to the approval

Arrangement of interfaces and operating elements

Permissible mounting options (top edge «Top»)
Support To ensure fast and optimum support always provide the support personnel with the following informa-
tion on the nameplate:

Part no. (Part-No or Art.-No)

Serial no.
Qty Designation
1 MICRO PANEL:

XV-102-…-70TWR…
8 Retaining brackets with threaded pin for mounting the device
1 Sealing strip for mounting the device (glued in the device and/or loose enclosed)
1 Power supply connector for the device
1 Power supply connector for SmartWire-DT Master (only supplied with XV-102-E… devices)
1Stylus
)
Order the accessories required from your supplier.
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2 Device description
2.6 Designation
10 XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com
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3 Safety regulations
3.1 General
XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com 11
3 Safety regulations
3.1 General
Hazards may still occur even though the device meets the current state of the art and complies with all
recognized safety requirements.
The device must only be installed and commissioned in perfect technical condition and in compliance
with this document.
)
Read this chapter before working with the device. This contains important information
for your personal safety. This chapter must be read and understood by all persons work-
ing with this device.
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3 Safety regulations
3.2 Meaning of symbols
12 XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com
3.2 Meaning of symbols
The following symbols are used in this document according to the hazard level described:
The danger symbol used and the text indicate the actual danger and the related preventative measures.
DANGER
Signal word DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
Signal word WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Signal word CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor
or moderate injury.
CAUTION
Signal word CAUTION without safety alert symbol
Indicates a situation which, if not avoided, could result in material damage.
)
Indicates useful information.
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3 Safety regulations
3.3 Mandatory requirements, personnel
XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com 13
3.3 Mandatory requirements, personnel
3.3.1 Work safety
All applicable work safety regulations (in-house and national) must be observed.
3.3.2 Qualification of personnel
The personnel responsible for installation, operation, maintenance and service must be adequately
qualified. These persons must be sufficiently trained or instructed and they must be informed of all
hazards and risks associated with the device.
3.3.3 Operating Instructions
It must be ensured that any person working with the device in any phase of its lifespan has read and
understood the relevant sections of the Operating Instructions.
3.3.4 Installation, maintenance and disposal
It must be ensured that the device is properly connected, mounted, maintained and disposed of in
compliance with all relevant standards and safety regulations.
3.3.5 Prohibited use
The implementation of safety functions (relating to the protection of personnel and machinery) using the
device is prohibited.
WARNING
Incomplete copy of the Operating Instructions
Working with individual pages of these Operating Instructions may cause damage
to property or personnel by failure to observe safety-related information.
XAlways work with the complete document.
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3 Safety regulations
3.3 Mandatory requirements, personnel
14 XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com
3.3.6 Requirements for proper operation
The following points must be observed so that the device meets the contractual requirements:

Only qualified personnel may work with the device.

These persons must have read the Operating Instructions and must observe the requirements
described.

The ambient conditions stated must be observed. See Chapter 9.9 Ambient conditions, 74.

The maintenance work must be carried out correctly.
No liability is accepted for damage, consequential damage and accidents caused by the following:

Failure to observe work safety regulations

Failure or malfunction of the device

Improper handling or use

Failure to observe the Operating Instructions

Conversions, modifications and repairs to the device
)
Repairs, see Chapter 7.3.1 Repairs,

59.
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3 Safety regulations
3.4 Device related hazards
XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com 15
3.4 Device related hazards
DANGER
Explosion hazard
Death, serious injury or material damage may occur if an electrical plug connection
is removed in a potentially explosive atmosphere during operation or if the device is
subjected to hazardous knocks.
XOnly use the device in the following environments:
-Environments not subject to explosion hazards
-Potentially explosive atmosphere, Zone 22 (according to ATEX 94/9/EC)
XPrevent the device from being subjected to hazardous knocks.
XOnly operate the device in potentially explosive atmospheres if it is correctly
mounted.
XSwitch off the device before removing the plug connections.
WARNING
Live parts in the device
When the device is opened, there is a risk of electric shock if live parts are touched.
XThe device must not be opened.
WARNING
Potential equalization currents
Large equalization currents between the protective ground systems of different de-
vices may cause operational malfunctions due to signal interference and may even
cause fires.
XIf necessary, a potential equalization conductor should be installed parallel to the
cable. This should have a cross-section that is a multiple of the cable shield.
CAUTION
Electrostatic discharge
Electrostatic discharge may damage or destroy electronic components.
XAvoid contact with components (such as connector pins) that are susceptible to
electrostatic discharge.
XDischarge (by touching a grounded metal object) any static charge accumulated
in your body before touching the device.
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3 Safety regulations
3.4 Device related hazards
16 XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com
CAUTION
Non-isolated interfaces
The device may be damaged due to potential differences.
XThe GND terminals of all bus stations must be connected.
CAUTION
Sensitive resistive touch surface
Damage to the resistive touch due to the use of pointed or sharp objects.
XOnly activate the resistive touch with your finger or a stylus.
XWhen wearing gloves, ensure that these are clean. They must not be covered
with abrasive dust or sharp particles.
CAUTION
Data loss
During a write operation, the SD card may lose data or may be destroyed if it is re-
moved or if there is a power failure.
XOnly insert the SD card when the device is in a de-energized state.
XAvoid write operations to SD cards. Reasons:
-The number of write cycles possible on SD cards is limited.
-A power failure during write operations will most likely lead to loss of data.
XOnly remove the SD card when the device is in a de-energized state.
XBefore switching off, ensure that no software write operations to the SD card are
in progress.
CAUTION
Device condensation
If the device is or was exposed to climatic changes (temperature fluctuation, air hu-
midity) moisture can form on or in the device (device condensation). In this case,
there is a risk of short-circuit.
XThe device must not be switched on when device condensation is present.
XIf condensation is present on the device, or if it was exposed to temperature fluc-
tuations, it must be allowed to adjust to room temperature (do not expose the de-
vice to the direct heat of heating devices) prior to commissioning.
CAUTION
UV light
When exposed to UV light, plastics can embrittle and the lifespan of the device is
reduced.
XProtect the device against direct sunlight (UV rays).
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3 Safety regulations
3.4 Device related hazards
XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com 17
CAUTION
Cleaning the device
Damage to the device due to the use of pointed or sharp objects or by liquids.
XDo not use any pointed or sharp objects (e.g. knife) for cleaning.
XDo not use any aggressive or abrasive cleaning agent or solvent.
XAvoid any liquid entering the device (risk of short-circuit).
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3 Safety regulations
3.4 Device related hazards
18 XV-102 Micro Panel MN04802004Z-EN—February 2013 www.eaton.com
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