Eaton ELCM Series User manual

Eaton Logic Controller
ELCM Controllers
INSTRUCTION SHEET
[Applicable Controllers]
ELCM-PH16NNDR
ELCM-PA20AADR
ELCM-PH16NNDT
ELCM-PA20AADT
ELCM-PH24NNDR
ELCM-PH24NNDT
ELCM-PH32NNDR
ELCM-PH32NNDT
ELCM-PH40NNDR
ELCM-PH40NNDT
2010-12-10
5011698901-PHA1
IL05001006E
002-1300020-02

- 1 -
Thank you for choosing this Eaton Logic Controller (ELC). The
ELCM-PH/PA series has controllers with 16 to 40 embedded I/O points and
are expandable using 8 to 16 point digital I/O modules. The maximum
number of I/O points, including those on the controller is 256. ELCM-PH/PA
controllers can be configured with different mixes of digital, analog, and
specialty I/O, to suit a wide variety of applications.
This instruction sheet provides only information on the electrical
specification, general functions, installation and wiring. It should be read
and understood before attempting to install or use the unit.
Further information can be found in the ELC series Programming
Manual.
These are OPEN TYPE controllers and therefore should be installed in
an enclosure free of airborne dust, humidity, electric shock and vibration.
Your application may require that the enclosure be locked to prevent
non-maintenance staff from operating the controllers (e.g. key or specific
tools that are required for operating the enclosure) in cases where
danger and damage to equipment or personnel may occur.
DO NOT connect AC power to any of the DC I/O terminals; serious
damage may occur. Check all wiring before switching on power.
Ensure that the ground terminal is properly grounded in order to
prevent electromagnetic interference.
This manual is subject to change without notice.
Product Profile
Removable I/O
terminal block
Panel mounting hole
DIN rail
mounting slot
(35mm)
COM1 Comm.
(RS-232C)port
DIN rail clip
POWER, RUN ERROR
indicators
,
& COM
I/O terminal numbers
Run/Stop switch
I/O terminal No.
I/O module portconnection
COM2/COM3 (RS-485)
I/O terminal No.
ELCM-PH40NNDR
24DI / 16DO R
Output type
Module Name
I/O module clip
Note: The above figure is the layout of ELCM-PH40NNDR.
Dimensions
ELCM-
PH16NNDR/T
PH24NNDR/T
PH32NNDR/T
PH40NNDR/T
PA20AADR/T
L
105
125
145
165
145
L1
97
117
137
157
137

- 2 -
106
98
L1
L78
90
61.5
110
Unit: mm
Electrical Specifications
ELCM-
Item
PH16NND
R/T
PH24NND
R/T
PH32NND
R/T
PH40NND
R/T
PA20AAD
R/T
Power supply
voltage
100 ~ 240VAC (-15% ~ 10%), 50/60Hz 5%
Connector
IEC standard removable terminal block (Pin pitch: 5mm)
Operation
ELCM-PH/PA starts to run when the power rises to 95 ~ 100VAC and
stops when the power drops to 70VAC. If the power is suddenly lost,
the controller will continue running for 10ms.
Power supply
fuse
2A/250VAC
Power
consumption
30VA
DC24V
current output
500mA
Power supply
protection
24VDC output short circuit protection
Voltage
withstand
1,500VAC (Primary-secondary), 1,500VAC (Primary-PE),
500VAC (Secondary-PE)
Insulation
resistance
> 5MΩ at 500VDC (between all I/O points and ground)
Noise
immunity
ESD: 8KV Air Discharge
EFT: Power Line: 2KV, Digital I/O: 1KV, Analog & Communication I/O:
1KV
RS: 26MHz ~ 1GHz, 10V/m
Grounding
The diameter of grounding wire shall not be less than that of L, N
terminal of the power supply. (When many ELCs are in use at the
same time, please make sure every ELC is properly grounded.)
Environment
Operation: 0°C~55°C (temperature), 50~95% (humidity), pollution
degree 2
Storage: -25°C~70°C (temperature), 5~95% (humidity)
Vib. / shock
resistance
IEC61131-2, IEC 68-2-6 (TEST Fc)/ IEC61131-2 & IEC 68-2-27
(TEST Ea)
Weight
R: 377g
T: 351g
R: 414g
T: 387g
R: 489g
T: 432g
R: 554g
T: 498g
R: 462g
T: 442g

- 3 -
Input Point
Input point type
Digital input
Input type
DC (SINK or SOURCE)
Input current
24VDC, 5mA
Action level
Input No.
X0, X2
X1, X3 ~ X7
X10 ~ X17,
X20 ~ #1
Off → On
>15VDC
On → Off
< 5VDC
Response
time
Off → On
2.5μs
20μs
10ms
On → Off
5μs
50μs
10ms
Filter time
X0 ~ X7
Adjustable within 0 ~ 20ms in D1020 (Default: 10ms)
Input impedance
4.7KΩ
Output Point
Output point type
Relay-R
Transistor-T
Output point number
All
Y0, Y2
Y1, Y3
Y4 ~ Y17,
Y20 ~ #1
Voltage specification
< 250VAC, 30VDC
5 ~ 30VDC #2
Maximum
load
Resistive
2A/1 point (5A/COM)
0.5A/1 point (4A/ZP)
Inductive
#3
12W (24VDC)
Lamp
20WDC/100WAC
2W(24VDC)
Response
time
Off → On
Approx .10ms
2μs
20μs
100μs
On → Off
3μs
30μs
100μs
#1: Please refer to “I/O Terminal Layout”for the max. X/Y No. on each controller.
#2: UP, ZP must work with external auxiliary power supply 24VDC (-15% ~ +20%), rated
consumption approx. 1mA/point.
#3: See life curves (below)
Contact
Current(A)
0.5
0.1 0.2
50
0.3 0.7 1 2
200
300
500
100
1000
2000
3000
Operation(X10 )
3
120VAC Resistive
30VDC Inductive(t=7ms)
240VAC Inductive(cos 0.4)ψ=
120VAC Inductive(cos =0.4)ψ
30VDC
Inductive
(t=40ms)
A/D and D/A Specifications (For ELCM-PA Controller Only)
Items
Analog Input (A/D)
Analog Output (D/A)
Voltage
Current
Voltage
Current
Analog I/O range
±10V
±20mA
4 ~ 20mA
±10V
0 ~ 20mA
4 ~ 20mA
Digital conversion
range
±2,000
±2,000
0 ~ +4,000
Resolution #1
12-bit

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Items
Analog Input (A/D)
Analog Output (D/A)
Voltage
Current
Voltage
Current
Input impedance
> 1MΩ
250Ω
-
Output impedance
-
0.5Ω or lower
Tolerance carried
impedance
-
> 5KΩ
< 500Ω
Overall accuracy
Non-linear accuracy: ±1% of full scale within the range of ELC
operation temperature
Maximum deviation: 1% of full scale at 20mA and +10V
Response time
2ms (set up in D1118) #2
2ms#3
Absolute input
range
±15V
±32mA
-
Digital data format
2’s complement of 16-bit, 12 significant bits
Average function
Provided (set up in D1062)#4
-
Isolation method
No Isolation between digital circuit and analog circuit
Protection
Voltage output has short circuit protection, but a long period of
short circuit may cause internal wire damage and open circuit of
current output.
#1: Resolution formula
Analog Input (A/D)
Analog Output (D/A)
Voltage
Current
Voltage
Current
)
4000
20V
5mV( 
)
4000
40mA
μΑ(10 
)
4000
20V
5mV( 
)
4000
20mA
μΑ(5 
#2: When the scan period is longer than 2ms or the set value, the setting will follow the
scan period.
#3: When the scan period is longer than 2ms, the setting will follow the scan period.
#4: When the average times is “1”, the present value will be read.
Power Budgeting
Supply Current and Current Consumption of Controller
(+24VDC)
Item
Controller
Internal
Supply
Current #1
(mA)
External
Supply
Current#2
(mA)
Internal BUS
Max Current
Consumption
(mA)
External I/O
Max Current
Consumption
(mA)
ELCM-PH16NNDR
500
500
85
40
ELCM-PH16NNDT
50
48
ELCM-PH24NNDR
85
80
ELCM-PH24NNDT
50
88
ELCM-PH32NNDR
130
80
ELCM-PH32NNDT
60
96
ELCM-PH40NNDR
130
120
ELCM-PH40NNDT
60
136
ELCM-PA20AADR
240
40
ELCM-PA20AADT
220
46

- 5 -
#1: Internal Supply Current supplied: Internal BUS Max Current Consumption + Internal
IO-BUS Max Current Consumption.
#2: External Supply Current supplied: External I/O Max Current Consumption + External
I/O Max Current Consumption for Expansion modules
Current Consumption of Expansion Modules (+24VDC)
Item
Module
Internal IO-BUS Max Current
Consumption (mA)
External I/O Max Current
Consumption (mA)
ELCM-EX08NNDN
10
40
ELCM-EX08NNDR
30
20
ELCM-EX08NNDT
10
24
ELCM-EX08NNNR
50
0
ELCM-EX08NNNT
10
8
ELCM-EX16NNDN
15
80
ELCM-EX16NNDR
15
80
ELCM-EX16NNDT
48
ELCM-EX16NNNR
15
80
ELCM-EX16NNNT
16
ELCM-AN04ANNN
28
40
ELCM-AN02NANN
80
ELCM-AN04NANN
120
ELCM-AN06AANN
95
ELCM-PT04ANNN
40
ELCM-TC04ANNN
30
Calculating System Current Consumption
Example: ELCM-PH32NNDR + ELCM-EX08NNNR x 3 +
ELCM-AN04ANNN + ELCM-AN04NANN
Item
Controller
Internal Current Consumption
(mA)
External Current Consumption
(mA)
ELCM-PH32NNDR
130
80
ELCM-EX08NNNR
50
0
ELCM-EX08NNNR
50
0
ELCM-EX08NNNR
50
0
ELCM-AN04ANNN
28
40
ELCM-AN04NANN
28
120
Total
336
200
System Current Consumption:
Internal 130 + (50 x 3) + 28 + 28 = 336 (mA), < 500(mA) OK
External 80 + 0 + 40 + 120 = 240 (mA), < 500(mA) OK
Installation
Please install the ELCM in an enclosure with sufficient space around it to
allow for proper ventilation, as shown in the figure.

- 6 -
DIN Rail Mounting: When mounting the
ELCM to 35mm DIN rail, be sure to use
the retaining clip to stop any side-to-side
movement of the ELCM and reduce the
chance of wires becoming loose. The
retaining clip is at the bottom of the ELCM.
To secure the ELCM to DIN rail, pull down the clip, place it onto the rail
and gently push the clip up. To remove the ELCM, pull the retaining clip
down with a flat screwdriver and gently remove the ELCM from DIN rail.
Wiring
1. Use 12-28 AWG single-core bare wire or multi-core (stranded) wire for
the I/O wiring. The ELCM terminal screws should be tightened to 4.75
kg-cm (4.12 in-lbs) using 60/75°C copper conductor only.
2. DO NOT wire empty terminals. DO NOT place input signal wires and
power wires in the same wiring circuit.
3. DO NOT drop tiny metallic conductors into the ELCM while installing
the controller or other equipment.
Please attach the dustproof sticker to the ELCM before installing to
prevent conductive objects from dropping in.
Tear off the sticker before running the ELCM to ensure proper
ventilation.
Power Supply
The power input type for ELCM-PH/PA controllers is AC. When operating
ELCM-PH/PA controllers, please note the following:
1. The range of the input voltage should be 100 ~ 240VAC (nominal). The
power supply should be connected to L and N terminals. Please note:
wiring 110VAC or 220VAC to +24V output terminal or any of the digital
input points will result in serious damage to the ELCM.
2. The AC power inputs for the controller and the digital I/O modules should
be ON or OFF at the same time.
3. Use 1.6mm wire (or larger) for the grounding of the ELCM.
4. A power loss for less than 10ms will not affect the operation of the ELCM.
However, longer power loss or a sustained drop of power supply voltage
will stop the running of the ELCM, and all outputs will turn “OFF”. When
proper power is restored, the ELCM will resume operation. (Please keep
this in mind when you use latched auxiliary relays and registers in your
ELCM program.)
5. The +24V output is rated at 0.5Afrom the controller. DO NOT connect
other external power supplies to this terminal. Every input terminal
requires 5 to 7mAto be driven; e.g. the 16 point input will require
approximately 100mA. Therefore, +24V terminal cannot support an
external load that is more than 400mA.
Safety Wiring
In an ELCM control system, many devices are controlled at the same time
and actions of any device could influence another device, i.e. breakdown of

- 7 -
any device may cause the breakdown of the entire control system.
Therefore, we suggest you wire a protection circuit at the power supply
input terminal. See the figure below.
○
1
AC power supply:100 to 240VAC, 50/60Hz
○
2
Breaker
○
3
Emergency stop: This button cuts off the system power supply when accidental
emergency takes place.
○
4
Power indicator
○
5
AC power supply load
○
6
Power supply circuit protection fuse (2A)
○
7
ELCM (main processing unit)
○
8
DC Sensor power supply output: 24VDC,
500mA
○
9
Grounding resistance: < 100Ω
○
10
DC power supply: 24VDC
○
11
Digital I/O module (DC supply)
○
12
Digital I/O module (AC supply)
○
13
Analog I/O module (DC supply)
I/O Point Wiring
There are 2 types of DC inputs, SINK and SOURCE. (See the examples
below. For detailed wiring configuration, please refer to the specification of
each controller.)
DC Signal IN –SINK mode
Input point loop equivalent circuit
DC Signal IN –SOURCE mode
Input point loop equivalent circuit
24G
+24V
S/S
X0
X1
+24V
24G
S/S
X0
X1

- 8 -
Relay (R) output circuit wiring
○
1
DC power supply
○
2
Emergency stop: Use an external switch
○
3
Fuse: Use 5 to 10A fuse at the shared terminal of output contacts to protect the
output circuit
○
4
Transient voltage suppressor: To extend the life span of relay contacts.
1. Diode suppression of DC load: Used with smaller loads.
2. Diode + Zener suppression of DC load: Used with larger loads, and for rapidly
switching applications.
○
5
Incandescent light (resistive load)
○
6
AC power supply
○
7
Mutually exclusive output: For example, Y4 and Y5 control the forward running and
reverse running of the motor, forming an interlock for the external circuit, together
with the ELCM internal program, to ensure safe operation in case of any
unexpected errors.
○
8
Neon indicator
○
9
Suppressor: To reduce the interference on AC load.

- 9 -
Transistor (T) output circuit wiring
○
1
DC power supply
○
2
Emergency stop
○
3
Circuit protection fuse
○
4
The output of the transistor is “open collector”. If Y0/Y1 is set to pulse output, the
output current has to be 0.05 ~ 0.5Ato ensure normal operation of the output.
1. Diode suppression: Used for smaller loads.
2. Diode + Zener suppression: Used with larger loads, and for rapidly switching
applications.
○
5
Mutually exclusive output: For example, Y3 and Y4 control the forward running and
reverse running of the motor, forming an interlock for the external circuit, together
with the ELCM internal program, to ensure safe operation in case of any
unexpected errors.

- 10 -
A/D and D/A External Wiring (For ELCM-PA Controller Only)
A/D: Active
V0+
I0+
VI0-
CH1
V3+
I3+
VI3-
CH3
24G
+24V
FE
FE
Voltage input
Current input
Shielded cable
Shielded cable
Terminal of
power module
Grounding (100 or less)
+
-
UIN
+
-
UIN
A/D: Passive
V0+
I0+
V0-
CH1
V3+
I3+
VI3-
CH3
24G
+24V
FE
FE
Voltage input
Current input
Shielded cable
Shielded cable
Terminal of
power module
Grounding(100 or less)
-
+
UIN
-
+
D/A
VO0
IO0
AG
VO1
IO1
AG
CH1
Isolation wire
CH2
Voltage output
AC drive, recorder,
scale value...
AC drive, recorder,
scale value...
Current output
Isolation wire
Note: When the analog to digital module is connected to current signals, make sure to
short-circuit “V+” and “I+” terminals as shown above.

- 11 -
A/D and D/A Analog Function (For ELCM-PA Controller
Only)
Default of analog input average times is K2. If set value = K1, ELCM takes
the present value.
Device
Function
D1062
Average times ofAD (CH0 ~ CH3): 1 ~ 20, Default = K2
D1110
Average value of analog input channel 0 (AD 0)
D1111
Average value of analog input channel 1 (AD 1)
D1112
Average value of analog input channel 2 (AD 2)
D1113
Average value of analog input channel 3 (AD 3)
D1115
Analog mode selection, 0: voltage, 1: current (Default: voltage)
bit0 ~ bit3 refer toAD0 ~ AD3
bit4 ~ bit5 refer to DA0, DA1
Current mode selection:
bit8 ~ bit11 refer to AD0 ~ AD3, 0: -20mA ~ 20mA, 1: 4 ~ 20mA
bit12, bit13 refer to DA0 ~ DA1, 0: 0~20mA, 1: 4 ~ 20mA
D1116
Analog output channel 0 (DA0)
D1117
Analog output channel 1 (DA1)
D1118
Analog input filter setting (ms)
Sampling time of analog/digital conversion sampling time will be regarded
as 2ms If D1118≦2
RS-485 Wiring
D+ D- SG D+ D- SG SG D+ D-
3
4
1 2 2
3
4
○
1
Master node
○
2
Slave node
○
3
Terminal resistor
○
4
Shielded cable
Note: 1. Terminal resistors are recommended on the master and the last slave with a
resistor value of 120.
2. To ensure communication quality, please use double shielded twisted pair cable
(20AWG) for wiring.
3. When voltage drop occurs between the internal ground references of two
systems, connect the Signal Ground point (SG) to reduce the potential between
systems so that stable communications can be obtained.
I/O Terminal Layouts
ELCM-PH16NNDR/T
X4X3X2X1X0
S/S24G+24V X7X6X5
Y4C1Y3Y2Y1Y0C0
D- Y7Y6Y5
NC
D+D-D+
ELCM-PH16NNDR (8DI/8DO)
SG

- 12 -
X4X3X2X1X0S/S
24G+24V X7X6X5
Y4Y3Y2Y1Y0
ZPUP
D- Y7Y6Y5
NC
D+
D-D+
ELCM-PH16NNDT (8DI/8DO)
SG
ELCM-PH24NNDR/T
X4X3X2X1X0S/S X7X6X5
Y3
Y2Y1Y0C0
24G+24V
D- Y5 Y4C1
NC
D+D-D+
ELCM-PH24NNDR (16DI/8DO)
X17X16X14X13X12X11X10
Y7Y6
X15
SG
X4X3X2X1X0S/S X7X6X5
Y2Y1
Y0
ZP
UP
24G+24V
D- Y5 Y4
Y3
NC
D+D-D+
ELCM-PH24NNDT (16DI/8DO)
X17X16X14X13X12X11X10
Y7
Y6
X15
SG
ELCM-PH32NNDR/T
X2X1X0S/S
24G+24V X5X4X3
Y4C1
Y3Y2Y1Y0C0
D- Y7Y6Y5
NC
D+D-D+
ELCM-PH32NNDR (16DI/16DO) X15X14X12X11X10X7X6
Y10C2
X16
Y11 C3 Y13Y12 Y15Y14 Y17Y16
X13 X17
SG
X2X1X0S/S
24G+24V X5X4X3
Y4Y3Y2Y1Y0ZP0UP0D- Y7Y6Y5
NC
D+D-D+
ELCM-PH32NNDT (16DI/16DO) X15X14X12X11X10X7X6
ZP1UP1
X16
Y10 Y13Y12Y11 Y15Y14 Y17Y16
X13 X17
SG
ELCM-PH40NNDR/T
X4X2X1X0S/S X7X6X5
Y3Y2Y1Y0C0
24G+24V
D- Y5Y4C1
NC
D+D-D+
X17X16X14X13X12X11X10
Y7Y6 C2 Y12Y11Y10
C3
X27X26X24X23X22X21
Y15
Y14 Y16 Y17
ELCM-PH40NNDR (24DI/16DO)
X25
X3 X15
SG Y13
X20
X4X2X1X0S/S X7X6X5
Y2Y1Y0ZP0UP0
24G+24V
D- Y5Y4Y3
NC
D+D-D+
ELCM-PH40NNDT (24DI/16DO)
X17X16X14X13X12X11X10
Y7Y6 UP1 Y11Y10ZP1
Y13
X27X26X24X23X22X21
Y15Y14 Y16 Y17
X25
X15
X3
SG Y12
X20
ELCM-PA20AADR/T
X4X3X2X1X0S/S X7X6X5
Y3Y2Y1Y0C0
24G+24V
D- Y5Y4C1
NC
D+D-D+
ELCM-PA20AADR (8DI/6DO/4AI/2AO)
I2+V2+VI1-I1+V1+VI0- VI2-I0+V0+FE
AGIO0VO0VI3-I3+V3+ VO1FE IO1 AGSG
X4X3X2X1X0S/S X7X6X5
Y2Y1Y0ZPUP
24G+24V
D- Y5Y4Y3
NC
D+D-D+
ELCM-PA20AADT (8DI/6DO/4AI/2AO)
I2+V2+VI1-I1+V1+VI0- VI2-I0+V0+FE
AGIO0VO0VI3-I3+V3+ VO1FE IO1 AGSG