Eaton AT-S PLus ESF30 KV Service manual

Mounting- and Operating instructions AT-S+ ESF30 KV
Mounting- and Operating instructions
Small distribution board with function maintenance
type AT-S+ ESF30 KV
Target group: qualified electricians according to DIN VDE 0105 Part 1
Mounting- and Operating instructions AT-S+ ESF30 KV

2Mounting- and Operating instructions AT-S+ ESF30 KV 40071860413_A October 2021 www.eaton.com
Content
Attention!
Danger of
tipping over
Content
1 Important notes ........................3
1.1 General information .....................3
1.2 Explanation of symbols. . . . . . . . . . . . . . . . . . . 3
1.3 Information on the assembly and
installation instructions......................4
1.4 Other applicable documents ..............4
1.5 Liability, warranty and
declaration of surrender .....................4
1.6 Copyright protection .....................4
1.7Spare parts ............................4
1.8 Disposal ..............................4
2 Safety .................................4
2.1 Intended use ..........................5
2.2 Information in these instructions ...........5
2.3 Fundamental. . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Technical data ..........................5
4 Layout ................................6
4.3 AT-S+ESF30 SU5 .......................6
4.3.1 Components AT-S+ESF30 SU5
and SU4 IO...............................6
4.3.2 Drawings AT-S+ESF30 SU5..............6
4.4 AT-S+ESF30 SU4 .......................6
4.4.1 Components AT-S+ESF30 SU4 ...........6
4.4.2 Drawings AT-S+ESF30 SU4..............6
4.5 AT-S+ESF30 SU2 .......................7
4.5.1 Components AT-S+ESF30 SU2 ...........7
4.5.2 Drawings AT-S+ESF30 SU2..............7
4.6 AT-S+ESF30 SOU5 ......................8
4.6.1 Components AT-S+ESF30 SOU5 .........8
4.6.2 Drawings AT-S+ESF30 SOU5 ............8
4.7 AT-S+ESF30 SOU3 ......................8
4.7.1 Components AT-S+ESF30 SOU3 ..........8
4.7.2 Drawings AT-S+ESF30 SOU3. . . . . . . . . . . . . 8
4.8 AT-S+ESF30 SOU2 ......................9
4.8.1 Components AT-S+ESF30 SOU2 .........9
4.8.2 Drawings AT-S+ESF30 SOU2 ............9
4.9 AT-S+ESF30 SOU1 ......................9
4.9.1 Components AT-S+ESF30 SOU1 .........9
4.9.2 Drawings AT-S+ESF30 SOU1 ............9
5 Transport .............................10
5.1 The most important aspects of transport in
brief .................................10
6 Assembly and installation
AT-S+ ESF30 SU5, SU4 IO, SU2, SOU5,
SOU4 IO, SOU3,SOU2, SOU1 ..............11
6.1 Wall mounting ........................11
6.2 Inserting the cables ....................11

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Mounting- and Operating instructions AT-S+ ESF30 KV 40071860413_A October 2021 www.eaton.com
1 Important notes
1 Important notes
1.1 General information
Installation work may only be carried out by qualified elec-
tricians (cf. DIN VDE 0105 part 1, the accident prevention
regulation Accident Prevention Regulation BGV A3 of the
main of the Employer‘s Liability Insurance Associations or
analogous regulations and directives of the country in which
the system is installed and operated). Other persons may
carry out the activities described in this manual only if they
have been properly and professionally instructed, and have
received proper instruction,
• their tasks and activities have been precisely defined and
understood.
• the activities are carried out under the supervision and
control of competent personnel.
Observe:
• the requirements of the usability certificates
• the regulations of the MLAR, MBO, technical building
regulations
• the extended documentation obligations resulting from
the amendment of the MBO.
• all instructions for maintenance contracts!
• the instructions in the safety data sheets for building
materials!
• Keep the swivel area of the door free and always keep
the door closed!
• Only use the system when it is in proper condition!
• For installation, operation and maintenance, the respective
accident prevention and DIN/VDE regulations must be
observed.
• that the suitability of the product and any additional expert
opinions must be checked on a project-specific basis during
the planning phase.The area of application of the products,
e.g. according to the usability certificate, must be checked
by the customer.
• building regulations (especially building regulations) and
building requirements!
• Impairment of the stability of the system when the doors
are open is to be expected if the system has not yet been
screwed to the building structure.
IMPORTANT NOTE:
The operator is required by the applicant of a general building
authority approval/general type approval general building
approval must inform the operator in writing that the fire
protection system only meets the requirements of fire
resistance only when closed. This has been done herewith.
• Improper installation may impair the protective function.
• Screw connections to the building may only be made with
approved, suitable screws/dowels.
• The suitability of the screws/dowels must be checked
depending on the building.
• The enclosures must not be glued, painted or otherwise
coated.
• They must not be damaged (holes, screws) on the corpus.
(holes, screws).The locking systems must not be changed
or exchanged.
• When working with these assembly and installation
instructions the following instructions, marked with an at-
tention symbol and a password, the following instructions
to be observed.
1.2 Explanation of symbols
Important safety instructions in these operating instructions
are marked with symbols.
NOTE:
Gives important tips and advice on the procedure or handling
of the described devices or system parts.
ATTENTION!
Indicates sources of danger that may be the cause of da-
mage to plants or plant damage to installations or parts of
installations as well as environmental can be.
WARNING!
Draws attention to sources of danger that can cause injury
to persons or serious damage to installations or parts of
installations and serious environmental damage.
DANGER!
Draws attention to sources of danger that may cause life-
threatening injuries to persons or serious damage, which
indirectly pose a danger to persons or the environment.
WARNING!
The illustrations in these assembly and installation instruc-
tions are only intended to illustrate the described circum-
stances.
Wherever
• work is carried out with dimensional accuracy or
• precise drawings adapted to the special features on site,
the drawings are required, the drawings that have been dra-
wings that have been specially prepared for the installation.
WARNING!
Only carry out work for which you have sufficient profes-
sional and have been instructed in the local and operational
conditions!
In the case of extensions, conversions, repairs or work
that is work that is not described in these instructions are
to be carried out by specially trained specialist and service
personnel (of the manufacturer CEAG or sales and service
companies authorised by CEAG)!

4Mounting- and Operating instructions AT-S+ ESF30 KV 40071860413_A October 2021 www.eaton.com
2 Safety
1.3 Information on the assembly and
installation instructions
These installation and operating instructions are intended
for practical use and must be made available to the user/
installer at the place of use of the fire protection system.
They do not release the installer from the obligation to comply
with all details and specifications of the usability and to use
the systems immediately at the check the delivery. Keep
these installation and and operating instructions inside the
fire protection system. Safe and proper functioning of the
system is only guaranteed if the following instructions and
safety information are followed. A warranty with regard to
the IP class is only possible with proper installation.
Please keep these assembly and installation instructions
carefully, as they are an integral part of the supplied electrical
distribution board. Safe and approved function is only ensured
if these instructions are observed.
1.4 Other applicable documents
In addition to the assembly and installation instructions the
installation and operating instructions of the automatic test-
systems AT-S+must be observed.
1.5 Liability, warranty and
declaration of surrender
• In order to ensure optimal functioning of our products the
installation instructions must be observed.
• CEAG‘s warranty extends to the products supplied.
• Modifications or alterations to the design may only be
carried out after consultation with CEAG, otherwise the
approval/warranty will expire.
• The warranty for installation services is to be assumed
by the installer.
• Warranty and liability claims for personal injury and are
excluded if they are due to one or more of the following
causes:
• Fire protection enclosures are not used as intended.
• Improper installation, commissioning, operation and
maintenance.
• Non-observance of the instructions regarding transport,
storage, operation and assembly.
• Unauthorised structural modifications to the fire protection
enclosures.
• Inadequate monitoring of the safety devices to be installed.
improper repairs.
• catastrophes caused by third parties and force majeure.
Property rights
To safeguard innovation and design utility models have been
deposited.
General
We expressly reserve the right to make technical changes
that serve to improve the enclosures or that are caused by
legal changes- even without separate notification.
All information and notes in these assembly and installation
instructions have been compiled taking into account the ap-
plicable regulations, the state of the art and our many years
of knowledge and experience.The assembly and installation
instructions must be kept in the immediate vicinity of the unit
and accessible at all times to all persons working on or with
the unit. These assembly and installation instructions must
be read carefully before starting any work on or with the unit!
1.6 Copyright protection
The assembly and installation instructions are to be treated
confidentially.They are intended exclusively for persons wor-
king on and with the unit. All information regarding content,
texts, drawings, pictures and other illustrations are protected
in the sense of the copyright law.
1.7 Spare parts
Only use original spare parts from the manufacturer.
Incorrect or faulty spare parts can lead to damage, malfunc-
tions or total failure of the unit.
If unapproved spare parts are used, the following will be for-
feited all warranty, service, compensation and liability claims.
1.8 Disposal
Unless a take-back or disposal agreement has been disas-
sembled components for recycling after proper disassembly.
2 Safety
At the time of its development and manufacture, the app-
liance in accordance with the applicable, recognised rules of
technology and is considered safe to operate.
However, hazards may arise from this unit if it is used by
untrained personnel, improperly or not or if it is not used for
the intended purpose.
The special regulations in this manual must be observed.
Observe the standards and regulations of the VDE, the DIN.
Make sure
• that the requirements of the fire protection authorities are
observed and are complied with,
• that the requirements of the building supervisory authori-
ties are observed are complied with,
• that the conditions of the technical building regulations
for your for your federal state are complied with, take into
account the Model Cable Systems Directive (MLAR).
• that the installation of the enclosure increases the fire re-
sistance duration and the stability of the fire wall to which
the enclosure has been reduced.
• that the enclosure does not show any damage, e.g. cracks
or displacements in the insulation,
• that the enclosure is always closed during operation,
• that the swivel area of the door is always free,

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Mounting- and Operating instructions AT-S+ ESF30 KV 40071860413_A October 2021 www.eaton.com
2 Safety
Type
AT- S +ESF30
SU5
AT- S +ESF30
SU4 IO
AT- S +ESF30
SU4
AT- S +ESF30
SU2
AT- S +ESF30
SOU5
AT- S +ESF30
SOU4 IO
AT- S +ESF30
SOU3
AT- S +ESF30
SOU2
AT- S +ESF30
SOU1
Certificates DIBT DIBT DIBT DIBT DIBT DIBT DIBT DIBT DIBT
Fire exposure
from outside (min)
30 30 30 30 30 30 30 30 30
Housing data
Housing Fibre boards Fibre boards Fibre boards Fibre boards Fibre boards Fibre boards Fibre boards Fibre boards Fibre boards
Degree of protection IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54
Protection class II II II II II II II II II
Dimensions
(H x W x D in mm)
928x478x295 928x478x295 778x478x295 628x478x295 1228x478x295 1228x478x295 928x478x295 778x478x295 628x478x295
Weight (kg) Raw
cabinet
80 69 69 57 103 103 80 69 60
Closing Scribe Scribe Scribe Scribe Scribe Scribe Scribe Scribe Scribe
Electrical data
Rated voltage 230 V
50/60 Hz
230 V
50/60 Hz
230 V
50/60 Hz
230 V
50/60 Hz
230 V
50/60 Hz
230 V
50/60 Hz
230 V
50/60 Hz
230 V
50/60 Hz
230 V
50/60 Hz
Number of module
slots
5 4425 4 321
Max. Cable
cross-section End
circuits (mm²)
4 4 44 4 44 4 4
Max. Individual con-
ductor cross-section
(mm²)
10 10 10 10 10 10 10 10 10
Max. Total conductor
cross-section (mm²)
143 248 128 98 143 248 113 98 83
3 Technical data
2.1 Intended use
The electrical distribution boards with function maintenance
type AT-S+ ESF30 are used exclusively for monitoring and
controlling a lighting system with general and emergency
lighting. Operation is programme-controlled. Parameterisa-
tion is reserved for specialist personnel with special know-
ledge of the legal and technical principles for setting up and
operating a lighting system.
Operational safety is only guaranteed if the systems are
used as intended.
The housings consist of coated, non-metallic plate-shaped
components and are light grey on the outside, similar to
RAL7035. The edges are colour-contrasting.
Fire insulation is provided by processing fire protection panels
in accordance with DIN 4102.
The cable penetrations have a fire resistance duration of
more than 30 minutes if the cables are inserted correctly
and are smoke-tight in the sense of a cable (smouldering)
fire if installed correctly.
2.2 Information in these instructions
• These instructions do not constitute a manufacturer‘s
declaration or a building authority certificate of usability.
• For binding technical and approval-related information,
please refer exclusively to the building authority certificates
of usability, the manufacturer‘s declarations issued by the
installing company and our order confirmation, which has
become part of the purchase contract through the signa-
ture of our contractual partner.
2.3 Fundamental
• Do not install any damaged parts - the warranty and the
proof of usability will expire immediately.
• Without complete and professional assembly, the enclos-
ure will not provide the necessary proof of usability from
the building authorities.
• Laws and directives of the building code, as well as instruc-
tions of the responsible building authority, the responsible
commissioned fire protection expert must be followed
• As the installer, only issue an unrestricted manufacturer‘s
declaration of conformity with the building authority appro-
val if the installation was carried out in accordance with
the approval. Note on it any necessary deviations that are
not minor.
• Please observe the relevant VDE regulations.
• Observe the requirements of the fire authorities.
• Observe the accident prevention guidelines and the work-
place directive.
• The swing area of the doors must always be kept free.
• Unauthorised persons must not be allowed access to the
enclosures.
• The doors of the fire protection enclosures must be kept
closed during operation.
• Secure enclosures against tipping

6Mounting- and Operating instructions AT-S+ ESF30 KV 40071860413_A October 2021 www.eaton.com
4 Layout
4.3.2 Drawings AT-S+ESF30 SU5
4.3 AT-S+ESF30 SU5
4.3.1 Components AT-S+ESF30 SU5
and SU4 IO
1Enclosure
2Switch-over modules
SU-S+2 x 6 A
11
4.4.2 Drawings AT-S+ESF30 SU4
4.4 AT-S+ESF30 SU4
4.4.1 Components AT-S+ESF30 SU4
1Enclosure
2Switch-over modules
SU-S+2 x 6 A
1
(1228)
(478)
(295)
A
A
(200)
(950)
(139)
(139) (139)
(139)
(1228)
(478)
(295)
A
A
(200)
(950)
(139)
(139) (139)
(139)
(928)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139) (139)
(139)
(139)
(650)
(928)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139) (139)
(139)
(139)
(650)
(928)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139) (139)
(139)
(139)
(650)
(1228)
(478)
(295)
A
A
(200)
(950)
(139)
(139) (139)
(139)
4 Layout

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Mounting- and Operating instructions AT-S+ ESF30 KV 40071860413_A October 2021 www.eaton.com
4 Layout
4.5.2 Drawings AT-S+ESF30 SU2
4.5 AT-S+ESF30 SU2
4.5.1 Components AT-S+ESF30 SU2
1Enclosure
2Switch-over modules
SU-S+2 x 6 A
1
(778)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139)
(139)
(139)
(500)
(139)
(778)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139)
(139)
(139)
(500)
(139)
(778)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139)
(139)
(139)
(500)
(139)

8Mounting- and Operating instructions AT-S+ ESF30 KV 40071860413_A October 2021 www.eaton.com
4 Layout
4.6 AT-S+ESF30 SOU5
4.6.1 Components AT-S+ESF30 SOU5
4.7 AT-S+ESF30 SOU3
4.7.1 Components AT-S+ESF30 SOU3
4.6.2 Drawings AT-S+ESF30 SOU5 4.7.2 Drawings AT-S+ESF30 SOU3
(1228)
(478)
(295)
A
A
(200)
(950)
(139)
(139) (139)
(139)
(1228)
(478)
(295)
A
A
(200)
(950)
(139)
(139) (139)
(139)
(928)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139) (139)
(139)
(139)
(650)
(928)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139) (139)
(139)
(139)
(650)
(928)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139) (139)
(139)
(139)
(650)
(1228)
(478)
(295)
A
A
(200)
(950)
(139)
(139) (139)
(139)
1Enclosure
2Switch-over modules
SOU CG-S 2 x 4 A
1Enclosure
2Switch-over modules
SOU CG-S 2 x 4 A
1
1
1
2 2
2

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Mounting- and Operating instructions AT-S+ ESF30 KV 40071860413_A October 2021 www.eaton.com
4 Layout
4.8 AT-S+ESF30 SOU2
4.8.1 Components AT-S+ESF30 SOU2
4.8.2 Drawings AT-S+ESF30 SOU2
4.9 AT-S+ESF30 SOU1
4.9.1 Components AT-S+ESF30 SOU1
4.9.2 Drawings AT-S+ESF30 SOU1
(778)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139)
(139)
(139)
(500)
(139)
(778)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139)
(139)
(139)
(500)
(139)
(628)
(478)
(295)
A
A
(200)
(350)
(139) (139)
(139)
A-A (1 : 5)
(139)
(628)
(478)
(295)
A
A
(200)
(350)
(139)
(139)
(139)
A-A (1 : 5)
(139)
(628)
(478)
(295)
A
A
(200)
(350)
(139) (139)
(139)
A-A (1 : 5)
(139)
(778)
A
A
A-A (1 : 5)
(295)
(478)
(200)
(139)
(139)
(139)
(500)
(139)
1Enclosure
2Switch-over modules
SOU CG-S 2 x 4 A
1Enclosure
2Switch-over modules
SOU CG-S 2 x 4 A
11
22

10 Mounting- and Operating instructions AT-S+ ESF30 KV 40071860413_A October 2021 www.eaton.com
5 Transport
5 Transport
5.1 The most important aspects of transport
in brief
• Delivery of the fire protection system on a transport pallet
• The systems must be inspected immediately upon delivery
and any visible defects must be noted immediately on the
consignment note.
• Defects must be reported in writing (no later than 5 working
days after delivery).
• The transfer of risk is upon delivery. Defects which have
arisen due to onward transport of the systems, are exclu-
ded from subsequent fulfilment.
• Transport of the fire protection system to the place of use
with a suitable forklift truck on a transport pallet, protective
corners and strapping
• Improper transport (hard knocks, transport without air
suspension, repeated reloading, one-sided loading when
loading on one side during installation, etc.) can have an
effect on the fire protection function (damage to the fire
protection panels or their connections).
• If the system has to be moved, this must be done only be
carried out evenly and over the entire surface.
• The system must be closed off.

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Mounting- and Operating instructions AT-S+ ESF30 KV 40071860413_A October 2021 www.eaton.com
6 Assembly and installation AT-S+ ESF30 SU5, SU4 IO, SU2, SOU5, SOU4 IO, SOU3,SOU2, SOU1
4 x fasteners
1 x double bit key
1 x instruction manual
1 x maintenance checklist (
2. Lift the system with a suitable lifting device e.g. scissor
lift truck to the specified installation height.
3. Align the manifold vertically on the wall and secure it
with the the pre-drilled holes in the back panel/fixing lug.
Observe the diagonal dimension. Do not drill into the rear
wall! Caution: Danger of breakage!
6 Assembly and installation
AT-S+ ESF30 SU5, SU4 IO, SU2, SOU5,
SOU4 IO, SOU3,SOU2, SOU1
6.1 Wall mounting
General notes
Uneven wall surfaces that are not touched by the fire pro-
tection system, are to be (Crystal-CEL), provided that these
have a gap of more than 5 mm or if smoke is likely to escape
in the event of a fire. Walls must be level and plumb.
Normal tolerances of the walls/plaster must be compensated
for in such a way that smoke- and fire-proof installation is
possible.
For the installation on the wall, only the materials described
in the the „General Building Inspectorate Approval“ may be
used.The wall on which the distributor is to be mounted must
have sufficient load-bearing capacity. The fire resistance of
the supporting walls should be at least as high as that of the
distributor. With the help of the enclosed screw anchors, AT-
S+ESF30 can be easily screwed on via the fastening holes
in the housing- in both cracked and non-cracked concrete. A
distance of at least one metre from neighbouring installations
such as gas or water is required. In In the vicinity of doors,
a distance corresponding to the door must be maintained.
1. Check the accessories for completeness:
6.2 Inserting the cables
The cable entry as a system component of the electrical
enclosure consists of:
a) a metal cover,
b) the intumescent and
endothermic areas The metal cover with different dimensi-
ons, depending on the type of distribution board, is provided
with holes.The cables are to be inserted through these holes.
To do this, the insulation layer visible through the holes must
be removed with a drill (with a drill bit approx. 2 mm smaller
than the diameter of the cable).This makes it easier to insert
the cable.When piercing the red or blue intumescent, make
sure that the the red or blue intumescent must be guided
straight. To achieve strain relief for the cables, a cable rail is
to be mounted on the equipment support inside the cabinet
and directly in front of the cable inlet outside the cabinet and
attach the cables to it.
4. Component thickness
The exact drilling depth depends on the dowel length and
is to be be determined as follows: Required drilling depth
= anchor length
- component thickness + 10 mm
- Minimum anchoring depth of the enclosed dowels: 70 mm;
- Drill diameter: 10 mm
5. Suck out the drill dust, drive in the dowel- through-fixing
(screw head flush) and tighten the screw screw with a
suitable wrench/screwdriver- do not overtighten! tighten
- do not overtighten! Do not countersink the screw head
into the into the material.
6. Push the plastic caps onto the fastening anchors and press
them firmly. and press firmly. (optional)
7. Spray the plastic caps of the fastening anchors with fire
protection putty to around the plastic caps of the fastening
anchors to ensure the protection class. (optional)

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Eaton
EMEA Headquarters
Route de la Longeraie 7
1110 Morges, Switzerland
Eaton.eu
CEAG Notlichtsysteme GmbH
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Tel.: [phone]
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E-mail: [email protected]
Web: www.eaton.com
© 2021 Eaton
All rights reserved.
Printed in Germany
Order no. 40071860413_A
Publication no. MN451103EN
October 2021