Eaton Durant Eclipse Series User manual

Durant®
Installation and Operation
Manual Number 57700-900-05
Durant
Eclipse Series Digital Panel Meters
Models: 5770X-40X - DC Volts
5770X-41X - AC Volts
5770X-42X - DC Amps
5770X-43X - AC Amps
5770X-44X - 5A AC
5770X-45X - Linear Process ignals
Table of Contents
1 Introduction
1 Description
3 Mounting
4 Wiring
9 Programming
14 Run Mode
14 Diagnostics
17 pecifications
Visit our Web Site
at www.durant.com
Durant
PGM

1
This manual describes the installation of Durant models 5770X-40X through 5770X-
45X digital panel meters (DPMs). This manual steps through the installation of the
DPM in a logical order. First is a brief description of the base unit and the plug-in
option boards. Next comes mounting information, wiring diagrams (including DIP
switch settings), and programming instructions. This is followed by run mode in-
structions that the operator may need. Finally, this manual contains diagnostic test
and calibration information and specifications.
DESCRIPTION
Base Unit
The DPM converts a linear, analog voltage or current input signal into a digital read-
out for the observer. The display can be scaled to read out in units other than volts or
amps. For instance, a pressure sensor may put out a 4-20 mA signal over a range of
0-100 P I. In this case, the DPM could be scaled to show 0 at 4 mA in, and 100 at 20
mA in. The range of the display is full four digits, with sign (-9999 to 9999). In addition
to the present reading, the unit will also display the captured maximum and mini-
mum readings. The base unit contains slots for mounting optional, plug-in circuit
boards for relay output, analog retransmission, and serial communication capabili-
ties.
Relay Output Option Board
The optional relay board contains two form C (normally open and normally closed
contacts) relays, called relay 1 and relay 2. Each relay has an adjustable high and
low setpoint. The relays act as alarms by turning on when the value on the display is
greater than the high setpoint OR is less than the low setpoint. If the low setpoint is
greater than the high setpoint, the relay turns on when the value on the display
meets both conditions; less than the low setpoint AND greater than the high setpoint.
If relay 1 is ON, the digital display will flash, visually indicating the alarm condition to
the operator.
Once a relay turns ON, it stays ON until the displayed value returns back across the
setpoint and then some. The and then some is called hysteresis. Hysteresis is a
programmable value that is common to both setpoints and both relays. This means
that a relay turns OFF when the display is less than or equal to the high setpoint
minus the hysteresis value, or when the display is greater than or equal to the low
setpoint plus the hysteresis value. hould an overlap occur between ON and OFF
conditions, the ON condition overrides the OFF condition.
INTRODUCTION/ DESCRIPTION

2
Example: Relay Output Operation
High etpoint = 4 Relay ON above 4
Low etpoint = -3 Relay ON below -3
Hysteresis = 2 Relay OFF below 2 and above -1
OFF
ON ON
Display
Value
OFF
-5 -4 -3 -2 -1 1 2 3 4 5
0
ON
ON
Analog Retransmission Option Board
The optional analog output board provides linear 0-10 V and 4-20 mA signals. When
the displayed value is equal to the programmed output offset value, the output volt-
age is zero and the output current is 4 mA. When the displayed value is equal to the
programmed output full scale value, the output voltage is 10 V and the output current
is 20 mA.
When the displayed value is between the output offset and output full scale value:
1. The output voltage = 10 X (displayed value - output offset)
(output full scale - output offset) V,
2. The output current = 16 X (displayed value - output offset)
(output full scale - output offset) mA + 4 mA
RS 485 Serial Communications Option Board
The optional serial communication board allows a host device to download and read
programming parameters and to read status information from the DPM, such as
display value, relay status, etc.
This manual does not contain information on the serial communication protocol or
the serial command list. That information is contained in the 57700 serial specifica-
tion and is obtainable by contacting the Durant Literature Department at 800-540-
9242 (U. . and Canada), or 920-261-4070, or by FAX at 920-261-9097.
DESCRIPTION cont.

3
Mounting
Mounting clips and screws shown in installed positions.
Mounting Instructions
1. lide mounting gasket (not shown) over unit body until adhesive surface
makes contact with the front bezel.
2. lide unit into cutout in panel.
3. Attach mounting clips and screws.
4. Tighten screws until unit is firmly in place. DO NOT OVERTIGHTEN screws
to the point of squeezing the gasket out from behind the bezel.
MOUNTING
3.622 .031±
[92.0]
1.772 .024±
[45.0]
PANEL CUTOUT
MAX. PANEL THICKNESS .190 [4.8]
2.19
4.04
.27
3.63
3.31

4
WIRING AND DIP SWITCHES
All wiring to the DPM is done via rear terminal, de-pluggable connectors. Up to five
headers accept the wired connectors on the DPM. All units have at least two head-
ers, power input and signal input. Any combination of three additional circuit boards
with headers may be installed. These option boards are relay output, R 485 serial
communications, and analog retransmission. The option boards occupy specific
locations in the DPM and are not interchangeable. All boards are keyed to prevent
installation in the wrong location.
Disconnect all power efore wiring terminals. A safety hazard exists if
this precaution is not o served. Treat all control and count inputs as haz-
ardous since they may carry line voltage.
Rear Terminal Layout
Relay
Output
Connector
RS485
Communications
Connector
Analog
Output
Connector
DIP Switch
3 Position for 5AAC
and Process DPM
6 Position for AC/DC
Voltage and Current
Signal Input
2 Terminals for AC/DC
Voltage and Current
and 5A AC
4 Terminals for Process DPM
Power Input
2 Terminals for DC
Powered Units
3 Terminals for
AC Powered Units
Durant
®
111
1
11
Terminal Connector Ratings:
AC or DC Power Input / Relay Output / ignal: 10A, 250VAC;
Wire size: 12-24AWG (3.1mm2 - 0.24mm2), 600V.
R 485 / Analog Output / ignal: 8A, 125VAC;
Wire size: 16-28AWG (1.3mm2 - 0.1mm2), 300V.
WIRING

5
Wiring and DIP Switches
DC Power Input (for DC powered models 57700-4XX)
Durant
®
1
1
Power In +
9-30 VDC -
No Internal Fuse 1
{
External Fuse Size
U.S. European
2 AMP, 50 V
Time Delay T2A, 50 V Time Delay
12 VA
AC Power Input (for AC powered models 57701-4XX)
No Internal Fuse
1
Power In L1
85-265 VAC L2
47-63 Hz
20 VA
Not
Used
1
Durant
®
1
{
External Fuse Size
U.S. European
0.2 AMP, 250 V
Time Delay T200mA, 250 V Time Delay
WIRING cont.

6
Signal Input for AC/DC Voltage and Current and 5A AC
1
Durant
®
2
3
DIP Switch
Positions
1 4
1
AC L1 or DC +
AC L2 or DC -
4
AC/DC Voltage and Current DIP switch selectable ranges:
witch 4 ON - 200 V / 200 mA witch 2 ON - 2.0 V / 2.0 mA
witch 3 ON - 20 V / 20 mA witch 1 ON - 0.2 V / 0.2 mA
ee pecifications (pages 17-19) for Input Impedances and Overrange
Signal Input for Process DPM Model 5770X-45X
Durant
®
Use shielded cable
for input signal
(not shown)+24 VDC Out
4-20 mA + In
0-10 V/1-5V + In
X
Common
24 VDC - Out
4-20 mA - In
0-10 V - In
()
1
24 VDC Transducer Output Power Ratings:
24 VDC, 90 mA maximum, short circuit protected
ee pecifications (pages 17-19) for Input Impedances and Overrange
WIRING cont.

7
Relay Output Option Board
Typical Wiring
Durant
®
1
Terminal Designation
Relay
2
Relay
1
External
Power
6
5
4
3
2
1
Load 1
6
5
4
3
2
1
Contact Ratings
5 A @250 VAC or 30 VDC maximum
1
An RC surge suppressor is recommended across all inductive loads.
RS 485 Communication Option Board
Durant
®
1
485 +
485 -
Common
To Host Serial Port
WIRING cont.

8
Analog Output Option Board
Durant
®
4-20 mA +
1
0-10 V +
Common
4-20 mA -
0-10 V -
()
Output Ratings
4-20 mA into 750 W (Ohms) maximum
0-10 V into 2500 W (Ohms) minimum
General Wiring Practices
An emergency stop switch should be included in the installation:
 It shall be in close proximity to the equipment and within easy reach of the
operator.
 It shall be marked as the disconnecting device for the equipment.
 witches and circuit breakers in Europe must comply with IEC 947.
Other considerations:
 Use shielded cables for signal and control inputs.
 Keep all signal lines as short as possible (< 30 meters or 100 feet).
 Do not bundle or route signal lines with power or machine control wiring.
 Do not allow signal or control lines to leave the building.
WIRING cont.

9
PROGRAMMING
Entering the Program Mode
Note: If the optional relay output and/or analog output board(s) are installed
in the DPM, entering the program mode will cause both relays to turn off and
the analog output to go to its minimum values (0V and 4 mA) regardless of
the input signal value.
To enter the program mode:
1. Flip the rear terminal program enable DIP witch ON.
Durant
®
3X DIP SWITCH
#3
ON
111
11
1
5A AC / PROCESS
Durant
®
6X DIP SWITCH
#6
ON
11
1
11
1
AC/DC VOLTS, AC/DC CURRENT
2. Press and hold the front panel program key (
PGM
); the display will say run:
Durant

PGM
3. Press the up or down arrow key or while holding (
PGM
); the pro-
gram LED will turn ON and the display will show a parameter name.
PGM
Durant

PROGRAMMING
!

10
12345
1
234
5
1
234
5
1
234
5
1
234
5
1
234
5
12345
Programming Parameters
Programming customizes the DPMs functions to fit the application. All program-
ming may be done by using the front panel program (
PGM
) and arrow keys - up
(), down ( ), and right ( ) Programming is done by entering the proper
value into each programming parameter. The parameters each have a name and a
value, and are shown in the program list starting on page 12. The programming
parameters associated with the optional R 485 communications board, the analog
retransmission board, and the relay output board only show in the program list if the
corresponding option board is installed in the DPM.
To navigate through the parameter list, use the program, up, and down arrow keys.
1. The parameter name is displayed by pressing and holding the program key
(
PGM
).
2. The value of the parameter is displayed by releasing the program key.
3. While holding the program key (
PGM
), the unit scrolls down one parameter
name each time the down arrow ( ) key is pressed, and scrolls up one
parameter name each time the up arrow ( ) key is pressed. When the
PGM
key is released, the display shows the value of the selected parameter.
To change the value of the selected parameter:
1. Press the right arrow key ( ); something on the display will begin to flash
(this could be a single digit, the decimal point, or the entire display).
Durant

PROGRAMMING cont.

11
12345
1
234
5
1
234
5
1
234
5
1
234
5
12345
PROGRAMMING cont.
2. Press the or key to change the selection of the flashing portion of
the display.
Durant

3. Press
PGM
to enter the new value and go back to the parameter name.
Durant

PGM
The numeric entries for offset, full scale, serial address, output offset, output full
scale, relay setpoints, and relay hysteresis are edited one digit at a time. The plus/
minus sign is selected with the most significant digit. Press to select which
digit to change (flash), then use or to change the value of the flashing digit.
After all digits have been edited, press
PGM
to go back to the parameter name.
After programming is completed, turn the program enable DIP switch OFF.
The Parameter List
The following list shows all programming parameter names, the default value for
each, and the selection range for each. A programmed unit may be returned to the
default state by simultaneously pressing both the program (
PGM
) and right arrow
() keys for one second. The display will show dFL while the keys are pressed
and blink OFF momentarily when the default is done.

12
Parameter Default Description/
Name Value Range
Hold
PGM
Press
PROGRAMMING cont.
Input Selection -
Select the type of process signal being applied.
Model 5770X-45X only!
4-20 mA
0-10 V
1-5 V
Decimal Point. Choose the location for the
display’s decimal point. This location follows
through to the offset, full scale, setpoint, and
hysteresis programming screens as well as
the operator’s display.
Offset. Enter the value for the display when
the input signal is at its minimum value.
Range: -9999 to 9999.
Full Scale Value. Enter the value that the display
should read if the input signal was at the maximum
value of the selected input range.
Range: -9999 to 9999.
Serial Address. Enter the serial address for the
DPM. All communications to the DPM must contain
this address. If two or more DPM’s are connected
in a network, each must have a unique address.
Range: 00-99.

13
PROGRAMMING cont.
Baud Rate. Select the rate in kBaud at which
to receive and transmit serial information.
Parity. Select the type of parity used for
serial communications.
none
even
odd
Analog Output Offset Value. Enter the displayed
value that corresponds to the minimum analog
output (OV and 4 mA).
Range: -9999 to 9999.
Analog Output Full Scale Value. Enter the displayed
value that corresponds to the maximum analog
output (1OV and 20 mA).
Range: -9999 to 9999.
Relay 1 Low Alarm Setpoint. Enter the displayed
value at which relay 1 will turn ON if the display
goes below this value.
Range: -9999 to 9999.
Relay 1 HighAlarm Setpoint. Enter the displayed
value at which relay 1 will turn ON if the display
goes above this value.
Range: -9999 to 9999.
Relay 2 HighAlarm Setpoint. Enter the displayed
value at which relay 2 will turn ON if the display
goes above this value.
Range: -9999 to 9999.
Relay 2 Low Alarm Setpoint. Enter the displayed
value at which relay 2 will turn ON if the display
goes below this value.
Range: -9999 to 9999.

14
RUN MODE
Once the unit is installed, it normally displays a value which is updated every 0.4
seconds. However, each time the display updates, the new value is compared
internally to captured maximum and minimum values. If the new value is greater
than the maximum, or less than the minimum, then it becomes the new max or
min value held in memory. The max and min capture and hold process is always
going on. In order to display the max value, press the up arrow key. The max
value will remain on the display for as long as the key is pressed, and for
another 2.5 seconds after the key is released. To display min value, press the
down arrow key. The min value also remains on the display as long as the key is
pressed, and for another 2.5 seconds after it is released. To reset both the max
and min values to the latest update value, press and hold both up and down
arrow keys for 2 seconds. The display will read reset (r t), and then it will revert
to the update display once the reset is complete.
The final variation of the run mode display occurs only in units that are equipped
with the optional output relay board. If relay 1 is ON (alarm active), the display will
flash the update value. Users that do not want the display to flash during an
alarm state should use relay 2 as the alarm relay.
DIAGNOSTICS
Self Diagnostics and Error Messages
Each time power is applied to the DPM, it performs a series of internal diagnostic
tests. A lamp test (all display segments ON) is conducted while these tests are in
progress. If a failure occurs, an error message will appear on the display. Addition-
ally, once the unit is up and running, an out of range message (flashing or )
may occur, indicating that the scaled input signal (display reading) is greater than
9999 or less than -9999 respectively (disregard the decimal point place).
The diagnostic tests are checksum calculations of internal memory, to verify that
data stored in memory at power down is still there at power up. The first tests are
performed on internal ROM and RAM. Failure results in an error message .
This error is non-recoverable, and the unit should be returned to the factory for repair.
Programming and calibration data is stored in non-volatile memory (NOVRAM). A
failure in the programming section of NOVRAM results in the displayed error mes-
sage , which remains on the display until power is cycled OFF, then ON, to the
unit, or until a key is pressed. When a errors occur, the unit loads default
PROGRAMMING cont. /RUN MODE/ DIAGNOSTICS
Relay Hysteresis. Enter the value in display
units between the relay turn ON
values and relay turn OFF values.
Range: 0 to 999.

15
values into all programming parameters. This error is recoverable by re-program-
ming the DPM. An error message indicates that the calibration section of
NOVRAM, or both sections, has been corrupted, or that the calibration data does not
match the input board type. THERE IS NO DIAGNOSTIC TEST TO DETERMINE THAT
THE DPM IS CALIBRATED! In this case, the unit loads default values into all pro-
gramming and calibration parameters. This error is recoverable by re-program-
ming and re-calibrating the unit. If subsequent or errors occur, the
NOVRAM itself may have failed and the unit should be returned to the factory for
repair.
Key oard Diagnostic Mode
The keyboard diagnostics allows the user to test each of the front panel keys, the
display, and the analog retransmission and relay outputs if those optional boards
are installed.
!
Caution: performing the diagnostic tests will turn on the analog transmission and
relay outputs if those options are installed. Remove power from the DPM and dis-
connect the outputs from any loads that should not be turned on before entering the
keyboard diagnostic mode. If the optional R 485 communication board is installed,
the DPM will respond with the scaled input value to the Q T command.
To enter the keyboard diagnostic mode:
1. Turn power to the unit OFF.
Durant
®
1
Power
In
2
DIAGNOSTICS cont.

16
2. Flip the rear terminal program enable DIP switch ON.
Durant
®
#3
ON
5A AC/PROCESS
Durant
®
#6
ON
AC/DC VOLTS, AC/DC CURRENT
3. While holding both the right arrow key ( ) and the up arrow key ( ), turn
unit power ON.
Durant

Power
In
The program LED and all display segments will be ON. If present, both relays will be
OFF (coils de-energized) and the analog output will be at minimum value (4 mA and
0V).
There are four keyboard diagnostic tests, one for each key. The tests are performed
by pressing each key. The units response is maintained as long as the key is held.
Test Key Unit Response
Program Display shows software part number
Right Arrow All display segments and the program LED
turn OFF and the analog output goes to
maximum value (20 mA and 10V).
Up Arrow Each display digit will turn ON, one at
a time, and relay 2 will turn ON.
Down Arrow Each display segment of all displays
will turn ON, one segment at a time,
and relay 1 will turn ON.
To exit the diagnostic mode, turn unit power OFF.
DIAGNOSTICS cont.

17
MECHANICAL
Cutout Dimensions: 3.62 W x 1.77 H (92mm x 45mm) DIN standard
Outline Dimensions: 4.04 W x 2.19 H x 3.87 D (103mm x 56mm x 98mm)
3.60 (92mm) maximum depth in panel
Enclosure: Plastic with polyester front label
Connectors: Up to five de-pluggable terminal blocks
INPUT POWER
AC Powered Models (57701-4XX)
Input Power: 85-265 VAC, 47-63 Hz, 20 VA
External Fuse: 0.2A, 250 VAC, Time Delay (T200mA, 250V)
Isolation Dielectric trength: 2300 VAC
DC Powered Models (57700-4XX)
Input Power: 9-30 VDC, 12 VA
External Fuse: 2.0A, 50 VDC, Time Delay (T2A, 50V)
Reverse Voltage Protection: Yes
Isolation Dielectric trength: 2300 VAC to signal inputs and relays, 500 VAC
to R 485 and analog outputs
HUMAN INTERFACE
Display: +/- 4 full digits
Type: .56 high, seven segment, red LED
Update Time: 0.4 seconds
Alarm: Flashing display
Indicator: One red LED program/calibration indicator
with max./min. capture and hold
DATA RETENTION
Memory Type: EEPROM, no batteries required
Duration: 100 years
SIGNAL INPUT
DC Voltage Models (5770X-40X)
Range: +/- 199.9 mVDC, +/- 1.999 VDC, +/- 19.99 VDC, +/- 199.9 VDC,
DIP witch electable
Impedance: 1 M W (ohms)
Overrange: 750 VDC/530 VAC except 220 VDC/AC on 199.9 mV range
Accuracy: +/- 0.1% of reading, +/- 0.03% F , +/- 0.5 digit, and +/- 80 PPM/°C
SPECIFICATIONS

18
SPECIFICATIONS cont.
AC Voltage Models (5770X-41X)
Range: 199.9 mVAC, 1.999 VAC, 19.99 VAC, 199.9 VAC, DIP witch
electable, all ranges true RM
Frequency: 40 to 1000 Hz
Impedance: 1 M W (capacity coupled)
Overrange: 750 VDC/530 VAC except 220 VDC/AC on 199.9 mV range
Accuracy: +/- 0.5% of reading, +/- 0.13% F , +/- 0.5 digit, +/- 180 PPM/°C
for crest factor = 1 plus +/- 0.7% for crest factor = 1 to 3
and +/- 2.5% for crest factor = 5
DC Current Models (5770X-42X)
Range: +/- 199.9 mADC, +/- 1.999 mADC, +/- 19.99 mADC, +/- 199.9
mADC, DIP witch electable
Impedance: 199.9 mV/selected range
Overrange: 30 mA (199.9mA range), 100 mA (1.999 mA range), 300 mA (19.99
mA range), 1A (199.9 mA range)
Accuracy: +/- 0.1% of reading, +/- 0.03% F , +/- 0.5 digit, and +/- 120 PPM/°C
AC Current Models (5770X-43X)
Range: 199.9 mAAC, 1.999 mAAC, 19.99 mAAC, 199.9 mAAC, DIP witch
electable, all ranges true RM
Frequency: 40 to 1000 Hz
Impedance: 199.9 mV/selected range (shunt output capacitively coupled)
Overrange: 30 mA (199.9mA range), 100 mA (1.999 mA range), 300 mA
(19.99 mA range), 1A (199.9 mA range)
Accuracy: +/- 0.5% of reading, +/- 0.13% F , +/- 0.5 digit, and +/- 200
PPM/°C for crest factor = 1 plus +/- 0.7% for crest factor = 1 to 3
and +/- 2.5% for crest factor = 5
5A AC Models (5770X-44X)
Range: 5A AC, true RM
Frequency: 40 to 1000 Hz
Impedance: 0.02 ohms (shunt output capacitively coupled)
Overrange: 10A Maximum
Accuracy: +/- 0.4% of reading, +/- 0.13% F , +/- 0.5 digit, and +/- 200 PPM/°C
for crest factor = 1 plus +/- 0.7% for crest factor = 1 to 3
and +/- 2.5% for crest factor = 5
Process Models (5770X-45X)
Range: 4-20 mADC, 0-10 VDC, 1-5 VDC; separate input terminals for
voltage and current signals
Impedance: 100 W (current input) and 1.27 M W (voltage input)
Overrange: 50 mA maximum (current input) and 100 V maximum
(voltage input)
Power Output: 24 VDC +10%/-12%, 90 mA max, short circuit protected
Accuracy: +/- 0.1% of reading, +/- 0.03% F , +/- 0.5 digit, and +/- 80 PPM/°C

19
OPTIONAL OUTPUTS
Relay Board
Dual relay: 1 set of form C contacts each
Contact rating: 5A, 250 VAC or 30 VDC
Isolation dielectric strength: 2300 VAC
Analog Retransmission
Output signals: 4-20 mA (<750 W) and 0-10 V (>2500 W)
Accuracy: 0.13% F , 100 PPM /°C, 0.07% F change with
4-20 mA load, +/-0.3% F for 4-20mA output,
only after exposure to 85% relative humidity
Isolation dielectric strength: 2300 VAC to signal inputs, relays, & AC power
input, 500 VAC to R 485 and DC power inputs
R 485 erial Communications
Baud Rate: 1200, 2400, 4800, 9600, or 19,200, programmable
Parity: Even, odd, or no parity
Address Range: 00 to 99 decimal
Protocol: Opto 22® compatible
Isolation Dielectric trength: 2300 VAC to signal inputs, relays, and AC power
input, 500 VAC to analog outputs and DC power
inputs
ENVIRONMENTAL
Operating Env.: Indoor use to 2000 meters
Temperature: Operating: 0 to 50°C, torage: -20 to 70°C
Humidity: 0 to 85% RH, non-condensing
Vibration: 2.5 gs, 30 to 200 Hz
hock: 30 gs, 11 msec half sinewave
EMC/EMI: Per EN 61326-1 Industrial
Front Panel: NEMA 4X when mounted with gasket provided
Agency Approval: UL, cUL listed, CE compliant
CE EMC immunity and emissions requirements were met using
shielded wiring on the R -485, analog output, and signal input
lines. The shields were connected to earth ground at the Eclipse
end of the shields.
Conducted emissions requirements were met assuming that
the AC signal input would not be connected directly to the AC
Mains.
The measurement error during RF immunity testing was less than
+/-5% of full scale. In addition, models with an AC signal input
had measurement error of less than +25% of full scale during RF
immunity testing of the R -485 at frequencies below 1MHz.
Pollution Deg. 2: Overvoltage Category II
SPECIFICATIONS cont.