Eaton Cutler-Hammer TD 17530A Programming manual

TD 17530A
Effective 5/98
Cutler-Hammer
Instructions for Installation, Operation and Maintenance of
Cutler-Hammer IQ Analyzer Electrical Distribution System Monitor

TD 17530A Page iii
Effective 5/98
Cutler-Hammer
Power Distribution Components Division
Five Parkway Center
Pittsburgh, PA 15220
www.cutlerhammer.eaton.com
All possible contingencies which may arise during installation, operation or maintenance, and all details and
variations of this equipment do not purport to be covered by these instructions. If further information is
desired by purchaser regarding his particular installation, operation or maintenance of particular equipment,
contact a Cutler-Hammer representative.
IMPROPERLY INSTALLING OR MAINTAINING THIS
PRODUCT CAN RESULT IN DEATH, SERIOUS
PERSONAL INJURY, OR PROPERTY DAMAGE.
READ AND UNDERSTAND THESE INSTRUCTIONS
BEFORE ATTEMPTING ANY UNPACKING,
ASSEMBLY, OPERATION OR MAINTENANCE OF
THE PRODUCT.
INSTALLATION OR MAINTENANCE SHOULD BE
ATTEMPTED ONLY BY QUALIFIED PERSONNEL.
THIS INSTRUCTION BOOK SHOULD NOT BE
CONSIDERED ALL INCLUSIVE REGARDING
INSTALLATION OR MAINTENANCE PROCEDURES.
IF FURTHER INFORMATION IS REQUIRED, YOU
SHOULD CONTACT CUTLER-HAMMER.
THE PRODUCT DESCRIBED IN THIS BOOK IS
DESIGNED AND TESTED TO OPERATE WITHIN ITS
NAMEPLATE RATINGS. OPERATION OUTSIDE OF
THESE RATINGS MAY CAUSE THE PRODUCT TO
FAIL, RESULTING IN DEATH, BODILY INJURY AND
PROPERTY DAMAGE.
ALL SAFETY CODES, SAFETY STANDARDS
AND/OR REGULATIONS AS THEY MAY BE
APPLIED TO THIS TYPE OF EQUIPMENT MUST BE
STRICTLY ADHERED TO.
!
WARNING
!
WARNING

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TABLE OF CONTENTS
Page
SECTION 1 INTRODUCTION/QUICK START
1-1 Preliminary Comments and Safety Precautions................................................................................................1
1-1.1 Warranty and Liability Information........................................................................................................1
1-1.2 Safety Precautions ...............................................................................................................................1
1-1.3 Factory Correspondence......................................................................................................................1
1-2 Product Overview..............................................................................................................................................1
1-2.1 Comprehensive Information .................................................................................................................3
1-2.2 Harmonic Distortion Analysis ...............................................................................................................3
1-2.3 Extensive I/O and Communications Capabilities..................................................................................3
1-2.4 Disturbance Information .......................................................................................................................3
1-2.5 High Accuracy ......................................................................................................................................3
1-2.6 Operational Simplicity...........................................................................................................................3
1-3 Quick Start.........................................................................................................................................................4
1-3.1 Quick Start Steps .................................................................................................................................4
SECTION 2 HARDWARE DESCRIPTION
2-1 General .............................................................................................................................................................6
2-2 Operator Panel..................................................................................................................................................6
2-3 Rear Access Area .............................................................................................................................................7
2-3.1 Back of Chassis....................................................................................................................................7
2-3.2 Left Rear of Chassis.............................................................................................................................8
2-3.3 Right Rear of Chassis ..........................................................................................................................8
2-4 External Hardware.............................................................................................................................................9
2-4.1 Current Transformers...........................................................................................................................9
2-4.2 Potential Transformers.........................................................................................................................9
2-4.3 Power Supply Modules.........................................................................................................................9
2-4.4 Communication Module (IPONI) ........................................................................................................10
2-5 Specification Summary....................................................................................................................................10
SECTION 3 OPERATOR PANEL
3-1 General ...........................................................................................................................................................18
3-2 LEDs................................................................................................................................................................18
3-3 Display Window...............................................................................................................................................18
3-4 Pushbuttons ....................................................................................................................................................19
SECTION 4 INSTALLATION
4-1 Introduction......................................................................................................................................................22
4-2 Panel Preparation............................................................................................................................................22
4-2.1 Standard Flush Mounted Cutout ........................................................................................................23
4-2.2 Standard Flush Mounting ...................................................................................................................23
4-2.3 Optional Flange Mounted Cutout and Mounting.................................................................................24
4-3 Wiring..............................................................................................................................................................24
4-3.1 Current and Potential Transformer Selection.....................................................................................26
4-3.2 Wiring Diagrams.................................................................................................................................26
4-4 Initial Startup ...................................................................................................................................................26

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4-4.1 Before Power Application...................................................................................................................26
4-4.2 Initial Power Application .....................................................................................................................26
4-5 Quick Start Metering........................................................................................................................................27
SECTION 5 OPERATION
5-1 General ...........................................................................................................................................................43
5-2 Display Mode (“Meter Menu”)..........................................................................................................................43
5-2.1 Displayed Parameters........................................................................................................................44
5-2.2 Displayed Sign Conventions ..............................................................................................................45
5-2.3 Display Manager ................................................................................................................................47
5-2.3.1 Meter Menu Return Time ...................................................................................................47
5-2.3.2 Custom Screens.................................................................................................................47
5-2.3.3 Screen Saver .....................................................................................................................47
5-2.3.4 Display Options..................................................................................................................47
5-3 Help Mode.......................................................................................................................................................47
5-4 Programming Mode.........................................................................................................................................48
5-5 General Setup.................................................................................................................................................49
5-5.1 System Type ......................................................................................................................................49
5-5.2 Frequency ..........................................................................................................................................50
5-5.3 Incoming Line-To-Line Voltage ..........................................................................................................50
5-5.4 PT Primary Line-To-Line Rating.........................................................................................................50
5-5.5 CT Primary Rating..............................................................................................................................50
5-5.6 Ground CT Primary Rating.................................................................................................................50
5-5.7 Programming Options ........................................................................................................................51
5-5.8 Power/Energy Options .......................................................................................................................51
5-5.9 Date and Time....................................................................................................................................51
5-5.10 Change Password..............................................................................................................................52
5-6 Inputs/Outputs.................................................................................................................................................52
5-6.1 Discrete Contact Inputs......................................................................................................................52
5-6.2 Analog Input .......................................................................................................................................52
5-6.3 Analog Outputs...................................................................................................................................53
5-6.3.1 Zero-Range........................................................................................................................53
5-6.3.2 Zero Scale/Mid-Scale.........................................................................................................53
5-6.3.3 Full Scale ...........................................................................................................................54
5-6.4 Relay Output Contacts .......................................................................................................................56
5-6.4.1 Load Shedding...................................................................................................................56
5-6.4.2 Pulse Initiator and Initiator Scale........................................................................................57
5-6.4.3 Event/Alarm/IMPACC.........................................................................................................58
5-6.4.4 Reverse Sequence Alarm ..................................................................................................58
5-6.4.5 Relay Mode Options...........................................................................................................58
5-6.4.6 Manual/Auto Reset (Reset Delay Time).............................................................................58
5-7 Analysis Modes...............................................................................................................................................58
5-7.1 Trend Analysis....................................................................................................................................59
5-7.2 Event Analysis....................................................................................................................................60
5-7.2.1 Trigger Threshold...............................................................................................................60
5-7.2.2 Reset Threshold.................................................................................................................61
5-7.2.3 Manual/Auto Trigger Reset ................................................................................................61
5-7.2.4 Trigger Delay Time.............................................................................................................61
5-7.2.5 Trigger Settings..................................................................................................................62
5-7.2.5.1 %THD.............................................................................................................62
5-7.2.5.2 Magnitude THD...............................................................................................62
5-7.2.5.3 Minimum .........................................................................................................62

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5-7.2.5.4 Maximum........................................................................................................62
5-7.2.5.5 Maximum Demand..........................................................................................62
5-7.2.5.6 Voltage Disturbance (Sag or Swell)................................................................62
5-7.2.5.7 Voltage Disturbance (Interruption or Excess DV/DT) -
IQA-6200 Series Only.....................................................................................63
5-7.2.5.8 Frequency Deviation.......................................................................................63
5-7.2.5.9 Current Unbalance..........................................................................................63
5-7.2.5.11 Discrete Input..................................................................................................64
5-7.2.5.12 Manual Capture..............................................................................................64
5-7.2.5.13 Minimum/Maximum Update............................................................................64
5-7.3 Harmonic Analysis..............................................................................................................................64
5-7.4 Demand Analysis ...............................................................................................................................64
5-7.4.1 Current Demand Window (Fixed Window).........................................................................65
5-7.4.2 Power Demand Window (Fixed or Sliding Window)...........................................................65
5-8 Communications..............................................................................................................................................65
5-8.1 IMPACC Series III Software...............................................................................................................66
5-8.2 Waveform and Harmonic Profile Screens ..........................................................................................66
5-8.3 Voltage Disturbance Analysis.............................................................................................................66
5-8.4 IMPACC Enhanced Graphics.............................................................................................................66
5-8.5 IMPACC Connectivity.........................................................................................................................66
5-9 IQ Analyzer 6200 Series Graphic Displays.....................................................................................................67
5-10 Reset Mode.....................................................................................................................................................67
SECTION 6 PROGRAMMING
6-1 Introduction......................................................................................................................................................69
6-2 Common Programming Procedures................................................................................................................69
6-2.1 Entering Program Mode .....................................................................................................................70
6-2.2 Password Entry ..................................................................................................................................70
6-2.3 View Only Password ..........................................................................................................................70
6-2.4 Movement to Previous Levels ............................................................................................................70
6-2.5 Exiting Program Mode........................................................................................................................71
6-3 Programming Example....................................................................................................................................71
6-3.1 Programming Example Input..............................................................................................................71
6-4 Programming Categories ................................................................................................................................72
6-4.1 Use of F1-F4 Pushbuttons .................................................................................................................72
6-4.2 Programming Category Screens Tree................................................................................................73
6-4.3 Screens Trees Details........................................................................................................................73
SECTION 7 TROUBLESHOOTING AND MAINTENANCE
7-1 Level of Repair................................................................................................................................................88
7-2 Troubleshooting...............................................................................................................................................88
7-3 Replacement...................................................................................................................................................88
7-4 Maintenance and Care....................................................................................................................................91
7-5 Calibration.......................................................................................................................................................91
7-6 Return Procedure............................................................................................................................................91
7-7 Replacement Parts..........................................................................................................................................91
7-8 Technical Assistance.......................................................................................................................................91

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APPENDIX A STARTUP SETTINGS SHEETS
General Setup Settings...................................................................................................................................93
Analog Input Settings......................................................................................................................................94
Analog Output Settings ...................................................................................................................................95
Discrete Input Settings....................................................................................................................................96
Event Trigger Settings.....................................................................................................................................98
Relay Output Settings ...................................................................................................................................106
Demand Settings...........................................................................................................................................111
Display Manager Settings .............................................................................................................................112
GLOSSARY
Terms and References..................................................................................................................................114

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FIGURES
Figure Title Page
1-1 IQ Analyzer (Front View) ...........................................................................................................................2
1-2 IQ Analyzer (Rear View) with Optional IPONI ...........................................................................................2
2-1 IQ Analyzer Operator Panel.......................................................................................................................6
2-2 IQ Analyzer (Rear Views)..........................................................................................................................7
2-3 Separate Source Power Module (Shown Mounted) ..................................................................................8
2-4 Self-Powered Three Phase Power Module (Unmounted)..........................................................................8
2-5 Communication Module - IPONI - (Mounted) ............................................................................................9
2-6 Separate Source Power Module with Back Cover Removed ....................................................................9
3-1 Typical Programming Screen ..................................................................................................................21
3-2 Typical Meter Menu Screen.....................................................................................................................21
3-3 Typical Trend Analysis Screen................................................................................................................21
3-4 Typical Event Analysis Screen ................................................................................................................21
3-5 Typical Harmonic Analysis Screen..........................................................................................................21
3-6 Typical Demand Analysis Screen............................................................................................................21
3-7 Typical Help Screen.................................................................................................................................21
3-8 Typical Reset Screen...............................................................................................................................21
4-1 IQ Analyzer Dimensions and Cutout........................................................................................................22
4-2 Flush Mounted Drilling Pattern ................................................................................................................23
4-3 Separate Source/Self-Powered Power Module Dimensions ...................................................................23
4-4 Flange Mounted Drilling Pattern..............................................................................................................24
4-5 IQ Analyzer Shown Mounted Using a Mounting Flange..........................................................................24
4-6 Typical Network Wiring Diagram .............................................................................................................25
4-7 IQ Analyzer with Self-Powered Three Phase Power Module (Rear View) ..............................................27
4-8 IQ Analyzer with Separate Source Power Module (Rear View)...............................................................28
4-9 thru 4-34 Wiring Diagrams.......................................................................................................................29-42
5-1 Meter Menu Initial Current Screen...........................................................................................................44
5-2 Second Meter Menu Current Screen.......................................................................................................44
5-3 Typical Power Factor Minimum/Maximum Possibilities...........................................................................45
5-4 Power Quadrants, Mathematical .............................................................................................................46
5-5 Power Quadrants, Power Engineers .......................................................................................................46
5-6 Induction Motor Load...............................................................................................................................46
5-7 Power Distribution....................................................................................................................................46
5-8 Display Options Screen...........................................................................................................................49
5-9 First Help Menu .......................................................................................................................................49
5-10 Second Help Menu..................................................................................................................................49
5-11 Faceplate Operation First Screen Selections..........................................................................................49
5-12 Faceplate Operation Second Screen Selections.....................................................................................49
5-13 Download Program Screen......................................................................................................................51
5-14 Change Date and Time Screen...............................................................................................................52
5-15 Connections for 4-20 or 0-20mA Input Signal..........................................................................................52
5-16 Connections for 0-5Vdc Input Signal.......................................................................................................53
5-17 Analog Output Connections 4-20 or 0-20mA...........................................................................................54
5-18 Relay Contact with IQ Analyzer De-energized ........................................................................................56
5-19 Typical Relay Output Connections ..........................................................................................................56
5-20 Pulse Output Connections.......................................................................................................................57
5-21 2-Wire Pulse Train...................................................................................................................................57
5-22 3-Wire Train.............................................................................................................................................58
5-23 Typical Trend Analysis Screen (Ground Current Maximum)...................................................................59
5-24 Typical Event #1 Screen..........................................................................................................................59

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Figure Title Page
5-25 Typical Metered Event Voltage Screen ...................................................................................................59
5-26 Representation of IQ Analyzer’s Handling of Setting Driven Alarms.......................................................61
5-27 Typical Event Voltage Disturbance Screen .............................................................................................63
5-28 Typical Transient Waveform Display on IQA-6200 Series.......................................................................63
5-29 Typical Amps Selection Phase Screen....................................................................................................64
5-30 Typical Volts A-B Screen.........................................................................................................................64
5-31 Demand Analysis #1 Screen ...................................................................................................................64
5-32 Typical Present Power Demand Screen..................................................................................................65
5-33 Sliding Demand Setpoints Screen...........................................................................................................65
5-34 Typical Series III Wave Form Analysis Screen........................................................................................66
5-35 Typical Harmonic Profile..........................................................................................................................66
5-36 Typical Current and Voltage Simultaneous Wave Form Analysis Screen...............................................67
5-37 Typical Enhanced Graphics Screen ........................................................................................................67
5-38 Typical Captured Waveform....................................................................................................................67
5-39 Typical Harmonic Spectrum Display........................................................................................................68
5-40 Reset Screens Tree.................................................................................................................................68
6-1 Top Level Screen Showing Password Entry Field...................................................................................70
6-2 Programming Example Flow Chart.....................................................................................................74-81
6-3 Program Mode Top Level Menu..............................................................................................................81
6-4 General Setup Screens Tree...................................................................................................................82
6-5 Analog Inputs Screens Tree....................................................................................................................83
6-6 Analog Outputs Screens Tree .................................................................................................................83
6-7 Discrete Inputs Screens Tree..................................................................................................................84
6-8 Event Triggers Screens Tree...................................................................................................................85
6-9 Relay Outputs Screens Tree ..................................................................................................................86
6-10 Demand Screens Tree.............................................................................................................................87
6-11 Display Manager Screens Tree...............................................................................................................87
TABLES
Table Title Page
1.1 IQ Analyzer Ordering Information..............................................................................................................5
2.1 IQ Analyzer Specifications and Details Summary..............................................................................11-17
5.1 Meter Menu Displayed Information..........................................................................................................44
5.2 Custom Screen Parameters ....................................................................................................................47
5.3 Display Options........................................................................................................................................48
5.4 Analog Output Parameters......................................................................................................................53
5.5 Analog Output Combinations...................................................................................................................54
5.6 Typical Relay Application Possibilities.....................................................................................................56
5.7 Trend Analysis Parameters .....................................................................................................................59
5.8 Event Conditions......................................................................................................................................60
6.1 Programming Categories.........................................................................................................................69
6.2 F1-F4 Pushbutton Functions During Password Entry..............................................................................70
6.3 F1-F4 Pushbutton Functions During Programming.................................................................................72
6.4 Startup Settings Sheets Excerpts............................................................................................................73
7.1 Troubleshooting Guide.......................................................................................................................89-91

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SECTION 1: INTRODUCTION/QUICK START
1-1 PRELIMINARY COMMENTS AND SAFETY
PRECAUTIONS
This technical document is intended to cover most
aspects associated with the installation, application,
operation and maintenance of the IQ Analyzer. It is
provided as a guide for authorized and qualified
personnel only in the selection and application of the IQ
Analyzer. Please refer to the specific WARNING and
CAUTION in Section 1-1.2 before proceeding. If further
information is required by the purchaser regarding a
particular installation, application or maintenance
activity, a Cutler-Hammer representative should be
contacted.
1-1.1 WARRANTY AND LIABILITY
INFORMATION
NO WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OF MERCHANTABILITY, OR
WARRANTIES ARISING FROM COURSE OF
DEALING OR USAGE OF TRADE, ARE MADE
REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS
CONTAINED HEREIN. In no event will Cutler-Hammer
be responsible to the purchaser or user in contract, in
tort (including negligence), strict liability or otherwise for
any special, indirect, incidental or consequential
damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power
system, cost of capital, loss of power, additional
expenses in the use of existing power facilities, or
claims against the purchaser or user by its customers
resulting from the use of the information and
descriptions contained herein.
1-1.2 SAFETY PRECAUTIONS
All safety codes, safety standards and/or regulations
must be strictly observed in the installation, operation
and maintenance of this device.
THE WARNINGS AND CAUTIONS INCLUDED AS
PART OF THE PROCEDURAL STEPS IN THIS
DOCUMENT ARE FOR PERSONNEL SAFETY AND
PROTECTION OF EQUIPMENT FROM DAMAGE. AN
EXAMPLE OF A TYPICAL WARNING LABEL
HEADING IS SHOWN ABOVE IN REVERSE TYPE TO
FAMILIARIZE PERSONNEL WITH THE STYLE OF
PRESENTATION. THIS WILL HELP TO INSURE
THAT PERSONNEL ARE ALERT TO WARNINGS,
WHICH MAY APPEAR THROUGHOUT THE
DOCUMENT. IN ADDITION, CAUTIONS ARE ALL
UPPER CASE AND BOLDFACE AS SHOWN BELOW.
COMPLETELY READ AND UNDERSTAND THE
MATERIAL PRESENTED IN THIS DOCUMENT
BEFORE ATTEMPTING INSTALLATION,OPERATION
OR APPLICATION OF THE EQUIPMENT. IN
ADDITION, ONLY QUALIFIED PERSONS SHOULD
BE PERMITTED TO PERFORM ANY WORK
ASSOCIATED WITH THE EQUIPMENT. ANY WIRING
INSTRUCTIONS PRESENTED IN THIS DOCUMENT
MUST BE FOLLOWED PRECISELY. FAILURE TO DO
SO COULD CAUSE PERMANENT EQUIPMENT
DAMAGE.
1-1.3 FACTORY CORRESPONDENCE
Contact the Advanced Product Support Center at 1-800-
809-2772 for any questions regarding the operation or
troubleshooting of the IQ Analyzer.
1-2 PRODUCT OVERVIEW
The IQ Analyzer is a micro-processor based electrical
distribution system monitor. It provides extensive
metering, power quality analysis, remote input
monitoring, control relaying, analog input/outputs, and
communications capabilities. IQ Analyzer is a compact,
panel mounted device. It mounts in less than 7 by 11
inches of space and provides the functionality of dozens
of individual meters, relays and recorders (Figure 1-1).
IQ Analyzer:
• Complies with rigid ANSI C12.16 Class 10 revenue
meter accuracy standard
• Provides true rms readings through the 50th harmonic
• Accurately measures nonsinusoidal waveforms up to
a 3.0 crest factor
• Displays even and odd multiples of fundamental
current and voltage through 50th harmonic
• Displays both magnitude and phase angle of the
harmonics
• Monitors neutral and ground conductors in addition to
3 phases
!
CAUTION
!
WARNING

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A unique operator interface, which includes a gas
plasma display, easy to use “Meter Menu” screens and
detailed “Analysis” screens, permits an operator to
easily access a wealth of real time and recorded
information. The display provides the flexibility of
exhibiting large characters with high visibility and small
characters for detailed descriptions. All programming
can be accomplished through the faceplate or
communications port (Figure 1-2). The on-line Help
feature provides useful information on device operation,
programming and troubleshooting.
The IQ Analyzer directly monitors 3-phase lines to 600
Vac nominal without the need for external potential
transformers. External potential transformers are only
required above 600 Vac, even if the system is
ungrounded.
IQ Analyzer is comprised of the IQA-6000 Series and
IQA-6200 Series of system monitors. The IQA-6000
Series and IQA-6200 Series are similar in the features
offered except that graphic and transient triggering
abilities are also part of the IQA-6200 Series. Six different
IQ Analyzer configurations are available, three within the
IQA-6000 Series and three within the IQA-6200 Series.
Refer to Table 1.1 for specific style numbers.
IQA-6000 Series IQA-6200 Series
IQA6030: powered from IQA6230: Like IQA6030 except
three-phase line it with graphic and
monitors transient triggering
abilities
IQA6010: accepts separate IQA6210: Like IQA6010 except
source, single-phase with graphic and
120/240 Vac control transient triggering
power abilities
IQA6020: accepts 24/48 Vdc IQA6220: Like IQA6020 except
supply with graphic and
transient triggering
abilities
Figure 1-1 IQ Analyzer (Front View) Figure 1-2 IQ Analyzer (Rear View) with Optional IPONI
(INCOM Product Operated Network Interface)
Communication Module Installed