Eaton EMR-5000 Installation and operating instructions

EMR-5000 - EATON MOTOR RELAY
Installation, Operation and Maintenance
Software-Version 2.5.b
IM02602012E
Revision A
English

EMR-5000 IM02602012E
EMR-5000 Functional Overview
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Trend recorder
Event recorder
Current and Volt.:
unbalance
%THD and THD
Fund. and RMS
min./max./avg.
hasors and
angles
Power:
Fund. and RMS
MVA, Mwatt, Mvar,
PF
Metering,
Statistics and
Demand
standard
3
1
3
EMR-5000
74
TC
*
Zone
Interlocking Breaker Wear
Programmable
Logic
51
50R
46 50J 51P
27A
59A
47 55
A/D
27M 59M 81
U/O 51X
LOP
51V 50X
1
Fault recorder
Waveform recorder
Option
Motor
Load
URTD Assembly
14
Analog
Out uts and
In uts
51R
37 49S
50P
50
BF CTS
32 32V
81 R 78V
49
Start recorder
Statistics recorder
History function
66
IRIG-B00X
SNTP
87M URTD Assembly
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EMR-5000 IM02602012E
Table of Contents
EMR-5000 Functional Overview.............................................................................................................................. 2
Table of Contents.................................................................................................................................................... 3
Comments on the Manual........................................................................................................................................ 9
What Is Included with the Device................................................................................................................................. 14
Storage........................................................................................................................................................................ 14
Important Information ................................................................................................................................................. 14
Symbols....................................................................................................................................................................... 15
General Conventions................................................................................................................................................... 21
Load Reference Arrow System.................................................................................................................................... 22
Device................................................................................................................................................................... 23
Device Planning........................................................................................................................................................... 23
Installation and Wiring........................................................................................................................................... 27
Three-Side-View.......................................................................................................................................................... 27
Overview of Slots - Assembly Groups......................................................................................................................... 29
Slot X1 Power Supply Card with Digital Inputs........................................................................................................... 31
Slot X2 Relay Output Card - Zone Interlock................................................................................................................ 34
Slot X3 CT W1 - Current Transformer Measuring Inputs............................................................................................ 37
Slot X4 CT W2 - Current Transformer Measuring Inputs............................................................................................ 38
Slot X5 Multi Input – Output Card............................................................................................................................... 49
Slot X6 Voltage Measuring Card................................................................................................................................. 55
Slot X100 Ethernet Interface....................................................................................................................................... 61
Slot X103 Data Communication.................................................................................................................................. 63
Slot X104 IRIG-B00X and Supervision Contact..........................................................................................................68
Slot X120 - PC Interface.............................................................................................................................................. 70
Control Wiring Diagram......................................................................................................................................... 71
Wiring Diagrams.......................................................................................................................................................... 74
Input, Output and LED Settings............................................................................................................................. 75
Digital Input Configuration........................................................................................................................................... 75
DI-8P X........................................................................................................................................................................ 76
DI-8 X Settings............................................................................................................................................................ 80
Wired Inputs (Aliases)................................................................................................................................................. 84
Relay Output Configuration......................................................................................................................................... 88
RO-4ZI X - Settings..................................................................................................................................................... 91
RO-4 X Settings......................................................................................................................................................... 108
Analog Outputs.......................................................................................................................................................... 125
Analog Inputs............................................................................................................................................................. 130
LED Configuration..................................................................................................................................................... 145
The »System OK (Operational) « LED ...................................................................................................................... 148
LED Settings.............................................................................................................................................................. 149
Front Panel.......................................................................................................................................................... 166
Basic Menu Control................................................................................................................................................... 172
PowerPort-E Keyboard Commands........................................................................................................................... 173
PowerPort-E........................................................................................................................................................ 174
Installation of PowerPort-E........................................................................................................................................ 175
Uninstalling PowerPort-E........................................................................................................................................... 175
Setting up the Connection PC - Device..................................................................................................................... 176
Loading of Device Data When Using PowerPort-E.................................................................................................... 187
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EMR-5000 IM02602012E
Restoring Device Data When Using PowerPort-E..................................................................................................... 187
Backup and Documentation When Using PowerPort-E.............................................................................................188
Printing of Device Data When Using PowerPort-E (Setting List)................................................................................188
Off-line Device Planning Via PowerPort-E................................................................................................................. 190
PowerPort-E Keyboard Commands........................................................................................................................... 191
Measuring Values................................................................................................................................................ 192
Read Out Measured Values...................................................................................................................................... 192
Differential Current - Measured Values...................................................................................................................... 195
Current - Measured Values........................................................................................................................................ 197
Voltage - Measured Values....................................................................................................................................... 200
Power - Measured Values......................................................................................................................................... 204
Energy Counter................................................................................................................................................... 206
Global Parameters of the Energy Counter Module.................................................................................................... 206
Direct Commands of the Energy Counter Module .................................................................................................... 206
Signals of the Energy Counter Module (States of the Outputs)..................................................................................206
Statistics.............................................................................................................................................................. 208
Configuration of the Minimum and Maximum Values................................................................................................. 208
Configuration of the Average Value Calculation.........................................................................................................209
Direct Commands...................................................................................................................................................... 211
Global Protection Parameters of the Statistics Module.............................................................................................. 211
States of the Inputs of the Statistics Module.............................................................................................................. 214
Signals of the Statistics Module................................................................................................................................. 215
Counters of the Module Statistics.............................................................................................................................. 215
System Alarms.................................................................................................................................................... 225
Demand Management............................................................................................................................................... 225
Peak Demand............................................................................................................................................................ 228
Min. and Max. Values................................................................................................................................................ 228
THD Protection.......................................................................................................................................................... 228
Device Planning Parameters of the Demand Management.......................................................................................229
Signals of the Demand Management (States of the Outputs)....................................................................................229
Global Protection Parameter of the Demand Management........................................................................................230
States of the Inputs of the Demand Management...................................................................................................... 234
Resets................................................................................................................................................................. 235
Manual Acknowledgment........................................................................................................................................... 237
Manual Acknowledgment Via PowerPort-E............................................................................................................... 237
External Acknowledgments....................................................................................................................................... 238
External Acknowledge Via PowerPort-E.................................................................................................................... 238
External LED - Acknowledgment Signals...................................................................................................................239
Manual Resets........................................................................................................................................................... 249
Manual Resets Via PowerPort-E............................................................................................................................... 249
Reset to Factory Defaults.......................................................................................................................................... 249
Status Display..................................................................................................................................................... 250
Status Display via PowerPort E................................................................................................................................. 250
Operating Panel (HMI)......................................................................................................................................... 251
Special Parameters of the Panel............................................................................................................................... 251
Direct Commands of the Panel.................................................................................................................................. 251
Global Protection Parameters of the Panel................................................................................................................ 251
Recorders............................................................................................................................................................ 252
Waveform Recorder.................................................................................................................................................. 252
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EMR-5000 IM02602012E
Fault Recorder........................................................................................................................................................... 263
Event Recorder.......................................................................................................................................................... 272
Trend Recorder......................................................................................................................................................... 276
Motor Start Recorder................................................................................................................................................. 283
Statistic Recorder...................................................................................................................................................... 289
History Function......................................................................................................................................................... 290
Time Synchronization.......................................................................................................................................... 291
Accuracy of Time Synchronization............................................................................................................................ 292
SNTP......................................................................................................................................................................... 299
IRIG-B00X................................................................................................................................................................. 307
Device Parameters.............................................................................................................................................. 312
Date and Time........................................................................................................................................................... 312
Version...................................................................................................................................................................... 312
Version Via PowerPort-E........................................................................................................................................... 312
TCP/IP Settings......................................................................................................................................................... 313
Direct Commands of the System Module.................................................................................................................. 314
Global Protection Parameters of the System............................................................................................................. 316
System Module Input States...................................................................................................................................... 318
System Module Signals............................................................................................................................................. 319
Special Values of the System Module....................................................................................................................... 320
Communication Protocols.................................................................................................................................... 321
Modbus®................................................................................................................................................................... 321
IEC 61850................................................................................................................................................................. 328
Parameters.......................................................................................................................................................... 343
Parameter Definitions................................................................................................................................................ 343
Access Authorizations (access areas)....................................................................................................................... 358
Passwords – Areas.................................................................................................................................................... 358
How to find out what access areas/levels are unlocked?...........................................................................................362
Unlocking Access Areas............................................................................................................................................ 362
Changing Passwords................................................................................................................................................. 363
Adaptive Parameters via HMI.................................................................................................................................... 364
Access Authorizations (access areas)....................................................................................................................... 367
Passwords – Areas.................................................................................................................................................... 367
How to find out what access areas/levels are unlocked?...........................................................................................371
Unlocking Access Areas............................................................................................................................................ 372
Changing Passwords................................................................................................................................................. 372
Changing Passwords via Power-Port-E..................................................................................................................... 373
Password Entry at the Panel..................................................................................................................................... 373
Password Forgotten ................................................................................................................................................. 373
Parameter Setting at the HMI.................................................................................................................................... 374
Parameter Setting via Power-Port-E.......................................................................................................................... 378
Setting Groups........................................................................................................................................................... 381
Comparing Parameter Files Via PowerPort-E............................................................................................................394
Converting Parameter Files Via PowerPort-E............................................................................................................ 395
Program Mode........................................................................................................................................................... 396
System Parameters............................................................................................................................................. 397
General System Parameters..................................................................................................................................... 397
System Parameters – Current Related...................................................................................................................... 398
System Parameters – Voltage Related...................................................................................................................... 399
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EMR-5000 IM02602012E
System Parameters of the Ground Differential.......................................................................................................... 400
Blocking............................................................................................................................................................... 401
Permanent Blocking.................................................................................................................................................. 401
Temporary Blocking................................................................................................................................................... 401
To Activate or Deactivate the Tripping Command of a Protection Module.................................................................403
Activate, Deactivate Respectively to Block Temporary Protection Functions............................................................404
Protection (Prot) Module...................................................................................................................................... 406
How to Block All Protective and Supervisory Functions.............................................................................................406
Direct Commands of the Protection Module.............................................................................................................. 413
Global Protection Parameters of the Protection Module............................................................................................413
Protection Module Input States.................................................................................................................................. 414
Protection Module Signals (Output States)................................................................................................................ 414
Values of the Protection Module................................................................................................................................ 415
Switchgear/Breaker – Manager............................................................................................................................ 416
Single Line Diagram.................................................................................................................................................. 417
Switchgear Configuration........................................................................................................................................... 419
Switchgear Wear....................................................................................................................................................... 454
Control - Example Switching of a Breaker................................................................................................................ 462
Protective Elements............................................................................................................................................. 466
IOC Function............................................................................................................................................................. 466
Load Shedding.......................................................................................................................................................... 467
JAM........................................................................................................................................................................... 472
Locked Rotor Protection............................................................................................................................................ 479
Motor Starting and Control Module............................................................................................................................ 480
Motor Wellness.......................................................................................................................................................... 505
Thermal Model........................................................................................................................................................... 512
Ultimate Trip Current................................................................................................................................................. 523
Underload Module..................................................................................................................................................... 527
87M - Motor Differential Protection............................................................................................................................ 535
50P - DEFT Overcurrent Protection........................................................................................................................... 541
51P - Overcurrent Protection [51, 51C, 51V].............................................................................................................552
50R DEFT Calculated Ground Fault Protection Module............................................................................................568
51R INV Calculated Ground Fault Protection............................................................................................................ 579
50X DEFT Measured Ground Fault Protection.......................................................................................................... 589
51X INV Measured Ground Fault Protection..............................................................................................................600
50/51X - Ground Fault on X4..................................................................................................................................... 610
Ground Fault Protection............................................................................................................................................. 611
ZI - Zone Interlocking................................................................................................................................................. 612
46 - Current Unbalance Protection............................................................................................................................ 630
27M - Undervoltage Protection.................................................................................................................................. 639
59M - Overvoltage Protection.................................................................................................................................... 649
27A - Auxiliary Undervoltage Protection.................................................................................................................... 658
59A - Auxiliary Overvoltage Protection...................................................................................................................... 665
47 - Voltage Unbalance Protection............................................................................................................................ 672
81O/U, 81R, 78V - Frequency Protection.................................................................................................................. 681
32 - Power Protection................................................................................................................................................ 707
32V - Reactive Power Protection............................................................................................................................... 720
55A and 55D - PF Protection*................................................................................................................................... 733
RT - Remote Trip....................................................................................................................................................... 743
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EMR-5000 IM02602012E
ExP - External Protection........................................................................................................................................... 750
RTD Protection Module............................................................................................................................................. 757
URTDII Module Interface........................................................................................................................................... 785
Supervision.......................................................................................................................................................... 798
BF- Breaker Failure [50BF*/62BF]............................................................................................................................. 798
CTS - Current Transformer Supervision.................................................................................................................... 825
LOP - Loss of Potential.............................................................................................................................................. 832
74TC - Trip Circuit Monitoring.................................................................................................................................... 838
Self Supervision......................................................................................................................................................... 846
Programmable Logic............................................................................................................................................ 849
General Description................................................................................................................................................... 849
Programmable Logic at the Panel.............................................................................................................................. 855
Programmable Logic Via PowerPort-E...................................................................................................................... 855
Commissioning.................................................................................................................................................... 885
Commissioning/Protection Test................................................................................................................................. 886
Decommissioning – Removing the Plug from the Relay............................................................................................887
Service and Commissioning Support................................................................................................................... 888
Maintenance Mode.................................................................................................................................................... 889
Principle – General Use............................................................................................................................................. 889
Before Use................................................................................................................................................................ 890
How to Use the Maintenance Mode........................................................................................................................... 890
Forcing the Relay Output Contacts............................................................................................................................ 892
Disarming the Relay Output Contacts........................................................................................................................ 893
Forcing RTDs*........................................................................................................................................................... 895
Forcing Analog Outputs*............................................................................................................................................ 896
Forcing Analog Inputs*.............................................................................................................................................. 897
Failure Simulator (Sequencer)*.................................................................................................................................. 898
Technical Data.................................................................................................................................................... 923
Climatic Environmental Conditions............................................................................................................................ 923
Degree of Protection EN 60529................................................................................................................................. 923
Routine Test.............................................................................................................................................................. 923
Housing..................................................................................................................................................................... 924
Current and Ground Current Measurement............................................................................................................... 925
Voltage and Residual Voltage Measurement............................................................................................................. 927
Frequency Measurement........................................................................................................................................... 927
Voltage Supply.......................................................................................................................................................... 928
Power Consumption.................................................................................................................................................. 928
Display....................................................................................................................................................................... 929
Front Interface RS232............................................................................................................................................... 929
Real Time Clock........................................................................................................................................................ 930
Digital Inputs.............................................................................................................................................................. 931
Relay Outputs............................................................................................................................................................ 932
Supervision Contact (SC).......................................................................................................................................... 932
Time Synchronization IRIG-B00X.............................................................................................................................. 933
Zone Interlocking....................................................................................................................................................... 934
RS485*...................................................................................................................................................................... 935
Fiber Optic*............................................................................................................................................................... 935
URTD-Interface*........................................................................................................................................................ 935
Analog Outputs.......................................................................................................................................................... 936
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EMR-5000 IM02602012E
Boot Phase................................................................................................................................................................ 937
Standards............................................................................................................................................................ 938
Approvals.................................................................................................................................................................. 938
Design Standards...................................................................................................................................................... 938
High Voltage Tests (IEC 60255-1)............................................................................................................................. 938
EMC Immunity Tests................................................................................................................................................. 939
EMC Emission Tests................................................................................................................................................. 940
Environmental Tests.................................................................................................................................................. 941
Environmental Tests.................................................................................................................................................. 942
Mechanical Tests....................................................................................................................................................... 943
Specifications...................................................................................................................................................... 944
Specifications of the Real Time Clock....................................................................................................................... 944
Time Synchronization Tolerances............................................................................................................................. 944
Specifications of the Measured Value Acquisition......................................................................................................945
Protection Elements Accuracy................................................................................................................................... 947
Appendix............................................................................................................................................................. 954
Instantaneous Current Curves (Phase)..................................................................................................................... 964
Time Current Curves (PHASE).................................................................................................................................. 965
Instantaneous Current Curves (Ground Current Calculated).....................................................................................977
Instantaneous Current Curves (Ground Current Measured)......................................................................................979
Time Current Curves (Ground Current)..................................................................................................................... 981
Assignment List................................................................................................................................................... 993
List of ANSI Codes............................................................................................................................................ 1058
md5_1
md5_2
RMS Handoff 0
File generated\EMR-5000_user_manual_eaton_en.odt
This manual applies to devices (version)
Version 2.5.a
Build 23593
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EMR-5000 IM02602012E
Comments on the Manual
This manual gives a general explanation of the tasks of device planning, parameter setting, installation, commissioning,
operation, and maintenance of the Eaton devices.
The manual serves as reference document for
Engineers in the protection field;
Commissioning engineers;
Personnel dealing with the setting, testing, and maintenance of protection and control devices; and
Well trained personnel involved in electrical installations and power stations.
All functions concerning the type code will be defined. Should there be a description of any functions, parameters, or
inputs/outputs that do not apply to the device in use, please ignore that information.
All details and references are explained to the best of our knowledge and are based on our experience and
observations.
This manual describes the full featured versions of the devices, including all options.
All technical information and data included in this manual reflect their state at the time this document was issued. Eaton
Corporation reserves the right to carry out technical modifications in line with further development without changing this
manual and without previous notice. Therefore no claim can be brought based on the information and descriptions
included in this manual.
Text, graphics, and formulas do not always apply to the actual delivery scope. The drawings and graphics are not true
to scale. Eaton Corporation does not accept any liability for damage and operational failures caused by operating
errors or disregarding the directions of this manual.
No part of this manual is allowed to be reproduced or passed on to others in any form, unless Eaton Corporation has
issued advanced approval in writing.
This user manual is part of the delivery scope when purchasing the device. In case the device is passed on (sold) to a
third party, the manual has to be passed on as well.
Any repair work carried out on the device requires skilled and competent personnel with verifiable knowledge and
experienced with local safety regulations and have the necessary experience with working on electronic protection
devices and power installations.
IMPORTANT DEFINITIONS
The symbol/word combinations detailed below are designed to call the User's attention to issues that could affect User
safety and well being as well as the operating life of the device.
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
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EMR-5000 IM02602012E
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation
which, if not avoided, could result in minor or moderate injury.
CAUTION, without the safety alert symbol, is used to address practices not
related to personal injury.
NOTICE is used to address information and practices not related to personal
injury.
FOLLOW INSTRUCTIONS
Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment. Practice all
plant and safety instructions and precautions. Failure to follow the instructions
can cause personal injury and/or property damage.
PROPER USE
Any unauthorized modifications to or use of this equi ment outside its
s ecified mechanical, electrical, or other o erating limits may cause
ersonal injury and/or ro erty damage, including damage to the
equi ment. Any such unauthorized modifications: (1) constitute "misuse"
and/or "negligence" within the meaning of the roduct warranty, thereby
excluding warranty coverage for any resulting damage; and (2) invalidate
roduct certifications or listings.
The rogrammable devices subject to this manual are designed for
rotection and also control of ower installations and o erational devices
that are fed by voltage sources with a fixed frequency, i.e. fixed at 50 or 60
Hertz. They are not intended for use with Variable Frequency Drives. The
devices are further designed for installation in low voltage (LV)
com artments of medium voltage (MV) switchgear anels or in de-
centralized rotection anels. The rogramming and settings have to meet
all requirements of the rotection conce t (of the equi ment that is to be
rotected). The User must ensure that the device will ro erly recognize
and manage (e.g.: switch off the circuit breaker) on the basis of User
selected rogramming and settings all o erational conditions (failures).
Before starting any o eration and after any modification of the
rogramming/settings, make a documented roof that the rogramming
and settings meet the requirements of the rotection conce t.
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