Ebmpapst CGCXX00000 Manual

Operating and Maintenance Instructions
210-OMI14028-Iss1
ORIGINAL INSTRUCTIONS
Page 1 of 6
ebm-papst UK Ltd
Chelmsford Business Park Chelmsford Essex CM2 5EZ
Telephone: [phone] Fax: [phone]
e-mail [email protected]t.com
Table of Contents
Safety Notice ........................................................................................................................................................... 2
Introduction.............................................................................................................................................................. 3
Specification ............................................................................................................................................................ 3
Installation ............................................................................................................................................................... 3
Mechanical Outline & Connection Detail ................................................................................................................. 4
Connections ............................................................................................................................................................ 5
Function................................................................................................................................................................... 5
Alarms ..................................................................................................................................................................... 5
Monitor .................................................................................................................................................................... 6
Transport and Storage............................................................................................................................................. 6
Maintenance and Servicing ..................................................................................................................................... 6
CE Document –Copy of first sheet ......................................................................................................................... 6
Part No
CGCXX00000
Description
Configurable Generic Controller
Issue
Date
Bug no
Comments
1
29/09/2017
First Release: Felipe Pagliarini

Operating and Maintenance Instructions
210-OMI14028-Iss1
ORIGINAL INSTRUCTIONS
Page 2 of 6
ebm-papst UK Ltd
Chelmsford Business Park Chelmsford Essex CM2 5EZ
Telephone: [phone] Fax: [phone]
e-mail [email protected]t.com
Operating and Programming instructions
To download the full operating and maintenance instructions, programming software and the instruction manual
for the software please visit www.ebmpapst.co.uk/cgc
The CE documentation can be found on the full operating and maintenance instructions available from the
website
To assure proper usage, we ask you to read these operating instructions carefully before installation
and commissioning of the control device.
Safety Notice
CAUTION –Safety
The configurable generic controller is only suitable for a low voltage (10V or 12 to 57V DC) supply
Electrical installations should only be carried out by qualified personnel
CAUTION –Electro-Static Discharge
Many modern electronic components are susceptible to damage from Electro-Static Discharge (Static Electricity).
During programming and commissioning, avoid unnecessary contact with electronic components on PCB’s.
PCB’s which are sensitive to static discharges should be stored and transported in anti-static packaging until they
are required to be used.
Warning –Do not operate in an explosive atmosphere
Warning –Fan may start during connection and programming. Secure fan safely before applying
power

Operating and Maintenance Instructions
210-OMI14028-Iss1
ORIGINAL INSTRUCTIONS
Page 3 of 6
ebm-papst UK Ltd
Chelmsford Business Park Chelmsford Essex CM2 5EZ
Telephone: [phone] Fax: [phone]
e-mail [email protected]t.com
Introduction
The Configurable Generic Controller (CGC) is designed to regulate the rotational speed of ebm-papst 0-10V and
open collector PWM controlled fans. It operates on a wide supply voltage range from 10 to 57 volts DC, and due
to its low power consumption, it can be powered from the ebm-papst small EC motors 10V DC output.
The controller’s factory default has no profile assigned to it. A configuration file must be created and downloaded
to the controller in order for it to produce an output signal in response to an input signal.
Please see www.ebmpapst.co.uk/cgc for a list of configuration files provided by ebm-papst, which have been
derived from legacy CPC and EC controllers and must be used as their direct replacement.
Specification
Part Number
CGCXX00000
Supply Voltage
10V or 12 to 57V DC
Supply Current
Up to 1 mA (@10VDC), 4mA (@57V)
Control Output
Programmable 0-10V DC at 2Khz (Control) or
Open collector PWM fan speed control signal at 8Khz (Control)
Open Collector Alarm Output max sink 60Vdc –100mA (Monitor)
Control Inputs
Programmable Temperature or 0-10V (Control)
Open Collector Fan Tachometer (Monitor)
Maximum Number of Fans
16 x EC Fans (10V –1mA supply)
400 x EC Fans (12-48Vdc)
400 x DC Fans (12-48Vdc)
Operating Temperature
-30°C to +60°C
Installation
The CGC is designed as a component part to be installed in a clean and dry area within the user’s equipment or
an enclosure to prevent access whilst operating or ingress of dust and moisture. There are 4 x Ø 3.5mm PCB
fixing holes available for installing the board to its enclosure or fixture. It is recommended that the control signal
cable is kept separate from mains supply wiring. Shielded cabling may be used if appropriate to prevent
unwanted interference.
Accessories
Thermistor lead
SN1060 (included with the controller)
Programming lead
210-HAR11887
Alarm lead
210-HAR10579 (included with the controller)

Operating and Maintenance Instructions
210-OMI14028-Iss1
ORIGINAL INSTRUCTIONS
Page 4 of 6
ebm-papst UK Ltd
Chelmsford Business Park Chelmsford Essex CM2 5EZ
Telephone: [phone] Fax: [phone]
e-mail [email protected]t.com
Mechanical Outline & Connection Detail

Operating and Maintenance Instructions
210-OMI14028-Iss1
ORIGINAL INSTRUCTIONS
Page 5 of 6
ebm-papst UK Ltd
Chelmsford Business Park Chelmsford Essex CM2 5EZ
Telephone: [phone] Fax: [phone]
e-mail [email protected]t.com
Connections
Terminal
Temperature Control Mode
0-10V control input Mode
P
Thermistor Connection +ve
0-10V control signal input
Q
Thermistor connection GND (0V)
GND (0V) control signal input
Y
Speed control output (User Configurable) - Open Collector PWM or Analogue 0-10V
W
Open collector Tacho input
R
10V or 12V to 57V DC supply
B
GND (0V)
Configuration and alarm connector:
4-way Molex connector mating half part number: 50-37-5043
Female Crimp 22-28AWG:
08-70-1039 (Reel)
08-70-1040 (Bag of 100)
Function
The CGC provides a speed signal output to control fans whose input is either open collector PWM or 0-10V DC
analogue.
The controller is able to process inputs from a NTC thermistor or a 0-10V input and use it to control the output
signal in order to regulate fan speed. The input/output response profile is modifiable using the ebm-papst
graphical user interface software (GUI).
The GUI defines the input source (Temperature or Voltage), the fan speed response profile, among many other
features and saves the details in a configuration file for immediate or later download to the controller.
Alternatively, ebm-papst provides a set of pre-made configuration files available at: www.ebmpapst.co.uk/cgc.
The pre-made configuration files are derived from legacy CPC and EC controllers and must be used as their
direct replacement.
For details on how to use the GUI to re-configure a controller, please refer to operational manual 210-OMI14048
available from www.ebmpapst.co.uk/cgc
Alarms
The alarm output is an open collector signal. A pull up resistor is required to provide a signal from the alarm pin.
The alarm pin can sink up to 100 mA and accepts a maximum signal voltage of 60 V. The alarm active state (high
or low) is programmable via the GUI software.
Alarm Conditions
The alarm will trigger under the following conditions:
oThermistor open circuit –a break in the thermistor cable will cause an alarm, and the output to
the fan will default to run the fan at maximum speed.
oThermistor short circuit –A low resistance across the thermistor input terminals will cause an
alarm, and the output to the fan will default to run the fan at maximum speed
oThe thermistor readings exceed or fall behind a pre-programmed value or the 0V-10V input
signal exceeds or fall behind a pre-programmed value
oThe tacho signal registers a speed of less than 200rpm whilst target PWM is more than 10%
NOTE: For fans without a tacho output, the tacho dependent alarm can be disabled in the GUI
in order to avoid the controller defaulting to indicate an alarm condition. This helps preserving
temperature or voltage alarms for fans without a tacho output

Operating and Maintenance Instructions
210-OMI14028-Iss1
ORIGINAL INSTRUCTIONS
Page 6 of 6
ebm-papst UK Ltd
Chelmsford Business Park Chelmsford Essex CM2 5EZ
Telephone: [phone] Fax: [phone]
e-mail [email protected]t.com
Monitor
A monitoring routine is available for the CGC via its graphical user interface. The routine monitors real-time the
controller’s input and output, and projects the results on the profile plot. For more information, please see
operation manual 210-OMI14048 available at www.ebmpapst.co.uk/cgc
Transport and Storage
PCBs should be transported in anti-static build-up bag or static dissipative bags.
Store in a dry environment
Storage temperature: -30°C to +70°C.
Maintenance and Servicing
There are no user serviceable parts.
CE Document –Copy of first sheet

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